TE Connectivity AMPACT 83452 Series User manual

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PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-9968
14 AUG 15 Rev A
Figure 1
1. INTRODUCTION
The AMPACT Jumper Stud Kits 83452-1 through -4 consist of an AMPACT tap and a 19.05 mm [.750 in.] tin-
plated solid copper stud (p/n 83396-1). AMPACT Disconnect Kits 83470-1 through -9 consist of a disconnect
pigtail connector (p/n 83471-1, live line connector), an AMPACT tap, and a similar tin-plated solid copper stud
(p/n 83396-1). Disconnect Kits 2182452-1 through -5 consist of a disconnect pigtail connector (p/n 2182405-1
live line connector), an AMPACT TAP, and a 12.70 mm [.500 in.] tin-plated solid copper stud (p/n 83396-2).
MGV900’s casting weight is 0.89 kg [1.95 lbs] and MGV1200’s casting weight is 1.35 kg [2.95 lbs]. See Table 1
for more details. Section 3 is applicable for both jumper stud kits and disconnect kits while Section 4 is
applicable for disconnect kits only. All components of these kits meet or exceed the requirements for
ANSI C119.4.
NOTE
Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference
only and are not drawn to scale.
Reasons for reissue are provided in Section 6, REVISION SUMMARY.
2. DESCRIPTION
The AMPACT disconnect connector is a heavy duty high conductivity copper connector. Incorporated in the
body is a two bolt NEMA spaced pad for jumper terminal attachment. The disconnect utilizes wedge pressure
technology to provide reliable connection to the jumper stud. The disconnect is equipped with a hot stick
eyebolt and stabilizer ribs to facilitate easy and quick installation with hot sticks.
The connector kit or components are selected according to the wire combination shown in the selection chart,
Table 1.
AMPACT* Jumper Stud Kits 83452-[ ] and
Disconnect Kits 83470-[ ] and 2182452-[ ]
Jumper Stud Kit (3/4” Stud)
Disconnect Kit (1/2” Stud)
NOTE: Dimensions are for reference only.
AMPACT Tap
Assembly
Jumper Stud
Jumper Stud
Jumper Stud
AMPACT Tap
Assembly
Disconnecting Pigtail
Connector
Stabilizer Rib
Hot Stick
Eyebolt
Jumper Stud
100°
100°

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AMPACT DISCONNECT AND JUMPER STUD KITS
KIT NAME
NAME
½ INCH STUD
¾ INCH STUD
PIGTAIL CONNECTOR
INCLUDED
TAP
CATALOG NO.
10864L5
10864L4
MGV900
MGV1200
PART NO.
83396-2
83396-1
2182405-1
83471-1
MGV900
Disconnect Kit
2182452-1
X
X
600458
2182452-2
X
X
600465
2182452-3
X
X
1-602031-8
2182452-4
X
X
1-602031-6
2182452-5
X
X
602121-9
¾ Inch Diameter
Jumper Stud Kit
83452-1
X
1-602031-7
83452-2
X
1-602031-5
83452-3
X
1-602031-3
83452-4
X
602031-5
MGV1200
Disconnect Kit
83470-1
X
X
1-602031-7
83470-2
X
X
1-602031-5
83470-3
X
X
1-602031-3
83470-4
X
X
602121-5
83470-5
X
X
602031-8
83470-6
X
X
602031-9
83470-7
X
X
1-602031-4
83470-8
X
X
1443515-1
83470-9
X
X
602180-7
NOTE: The marked boxes specify the parts that are included in the corresponding kit.
Table 1
3. INSTALLATION OF AMPACT TAP AND JUMPER STUD
1. Select appropriate kit or component from Table 1.
DANGER
AVOID PERSONAL INJURY, always follow ALL applicable industry safety precautions and the safety precautions included in
the referenced manuals. See NOTE below.
NOTE
Follow safety precautions for standard AMPACT installation procedures for hand applications (Customer Manual 409-2106), or
hot stick applications (Customer Manual 409-2197).
2. Thoroughly clean conductor using approved cleaning method and materials.
3. Install AMPACT tap and jumper stud utilizing standard AMPACT installation procedures. See Figures
2, 3, and 4.
Figure 2
“C”
Jumper Stud
Assemble Jumper Stud
and “C” to Conductor

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Figure 3
Figure 4
4. DISCONNECT PIGTAIL CONNECTOR 83471-1 (Live Line Connector)
4.1. Installation
1. Before installation ensure that the sliding wedge is secure in the connector body and moves easily on
the thread.
2. Turn eyebolt counterclockwise until wedge bottoms against body.
3. Bolt the jumper cable terminal to the NEMA pad.
CAUTION
Installation torque not to exceed 54.2 Nm [40 ft-lb] for ½ inch silicone bronze hardware.
4. Using a hot stick, grip disconnect eyebolt, and secure disconnect assembly utilizing the stabilizing ribs
as shown in Figure 5.
Figure 5
Wedge
Position Wedge
and Tap in Place
Tool
Install Tap
Disconnect Pigtail
Connector
Stabilizer Ribs in
Hot Stick Grooves
Hot Stick

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5. Push the disconnect assembly on to the jumper stud and release hot stick enough to disengage the
stabilizing ribs. Turn the eyebolt clockwise to apply a torque of 22 Nm [16 ft. lbs]. See Figure 6.
Figure 6
6. Figure 7, Illustrates optional configuration.
Figure 7
5. TOOL RETURN OR REPLACEMENT
Order tools through your TE Representative, or call 1-800-327-6996, or send a facsimile of your purchase order
to 514-671-1525 or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
In Canada, write to:
TYCO ELECTRONICS CANADA ULC
20 ESNA PARK DR.
MARKHAM, ONTARIO
CANADA L3R 1E1
6. REVISION SUMMARY
Updated document to corporate requirements
Changed text in title and Section 1 –INTRODUCTION
Added new table in Figure 2 and CAUTION note to Paragraph 4.1.3
Updated text in Section 5
Stabilizer Ribs
Disengaged
from Hot Stick
Hot Stick
Eyebolt
Hot Stick
Clockwise
Disconnect Pigtail
Connector
Hot Stick
“C”
Jumper Stud
Optional Configuration