TE Connectivity DRC16 User manual

Application Specification
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PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
114-151049
13 NOV 2020 Rev A
NOTE
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless
otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures and illustrations are
for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of DEUTSCH DRC16 header connector to be
mounted on a printed circuit board (PCB). The header is offered in 24, 40-pin arrangements which will
mate to the DEUTSCH DRC16 plug connector and comes in Right Angle and Straight versions.
The header receptacle consist of a housing, molded-in pins, pin spacer, flange seal and threaded
inserts. The header features a center threaded coupling system. Basic terms and features of this product
are provided below.
DEUTSCH* DRC16 Header Connector System
Standard Features All Arrangements
(DRC13-24PA shown as example)
Mating Side
Housing
Seal Surface
Flange Seal
Keyway 2X
Threaded Insert
Pin Spacer
Molded-in Pins
PCB Side
Standard Features All Arrangements
(DRC10-24P shown as example)
Threaded Insert
Housing
Pin Seal
Mating Side
PCB Side
Molded-in
Solder Pots
Flange Seal
Sold Separately
Molded-in Pins

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1.1. Header Receptacle (Straight –180°)
DRC10-24PX
DRC10-40P
1.2. Header Receptacle (Straight –90°)
DRC13-24PX
DRC13-40PX
1.3. Product Dimensions
See connector product drawing for product dimensions. See section 2.3
2. REFERENCE MATERIAL
2.1. Revision Summary
See section 7
2.2. Customer Assistance
See Section 3.3A for Part Numbering System
Product Code EQ78 is representative of DEUTSCH DRC10 and DRC13 series connector system. Use of
this number will identify the product line and help you to obtain product and tooling information when
visiting www.te.com or calling the number at the bottom of page 1.
Note:
1) X = A, B, C, D keys

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2.3. Drawings
Customer drawings for product part numbers are available from www.te.com. Information contained in the
customer drawing takes priority. X refers to A,B,C,D keys.
Product Drawing
Description
DRC10-24PX
HDR, 24P, BLK, ST, SDR CUP, SN/NI/CU, A,B,C,D
DRC10-24PX-A004
HDR, 24P, BLK, ST, PIN, SN/NI/CU, A,B,C,D
DRC10-40P
HDR, 40P, BLK, ST, SDR CUP, SN/NI/CU
DRC10-40P-A004
HDR, 40P, BLK, ST, PIN, SN/NI/CU
DRC13-24PX
HDR, 24P, BLK, RA, 10-32 FLG, SN/NI/CU, A,B,C,D
DRC13-24PX-C023
HDR, 24P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D
DRC13-24PX-CG01
HDR, 24P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D
DRC13-24PX-G002
HDR, 24P, BLK, RA, 10-32 FLG, SN/NI/CU, A,B,C,D
DRC13-40PX
HDR, 40P, BLK, RA, 10-32 FLG, SN/NI/CU, A,B,C,D
DRC13-40PX-C023
HDR, 40P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D
DRC13-40PX-CG01
HDR, 40P, BLK, RA, M5 FLG, SN/NI/CU, A,B,C,D
DRC13-40PX-G002
HDR, 40P, BLK, RA, 10-32 FLG, SN/NI/CU ,A,B,C,D
2.4. Specifications
108-151018 Product Specification DRC16 Series Connector System
114-151018 Application Specification DRC16 Series Connector System
2.5. Manuals
402-40 Solderability and Soldering
3. REQUIREMENTS
3.1. Safety
Do not stack product shipping containers so high that the containers buckle or deform.
3.2. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product
material.
B. Shelf Life
The product should remain in the shipping containers until ready for use to prevent deformation to
components. The product should be used on a first in, first out basis to avoid storage deterioration
could adversely affect performance.
C. Chemical Exposure
Do not store product near any chemical listed below as they may cause stress corrosion cracking in
the material.
Alkalis Ammonia Citrates Phosphates Sulfur Compounds
Acids Amines Carbonates Nitrites Sulfur Nitrites Tartrates
Note:
1) Resistance depends on chemical concentration, temperature, and exposure medium.

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3.3. Characteristics
A. Part Numbering System
B. Pin Arrangement
See product drawing for contact cavity marking
C. Materials
Header Housing:
PPS GF40 (black)
Pin Spacer:
PTFE (white)
Flange Seal:
VMQ (red-orange)
Pin Seal:
VMQ (red-orange)
Pin Contact:
Brass
Pin Plating (DRC10)
Mating Side (Sn/Ni/Cu)
PCB Side (Sn/Ni/Cu)
Pin Plating (DRC13)
Mating Side (Sn/Ni/Cu or (Au/Ni/Cu)
PCB Side (Sn/Ni/Cu or (Au/Ni/Cu)
Threaded Insert (Center)
Stainless Steel
Threaded Insert (Flange)
Brass

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D. Modification
NOTES:
1) Modifications include but are not limited to the following list.
2) Modifications listed are for reference only and may not be available for every arrangement.
Modification
Description
A004
Pins on PCB side
C023
M5 Threaded Inserts on Flange
CG01
M5 Threaded Inserts on Flange
Pins on outside rows are Gold, All other Tin
G002
Pins on outside rows are Gold, All other Tin
3.4. Printed Circuit Board (PCB) Layout
The recommended PCB layout requirement is shown below for the component side. The PCB thickness
depends on application.
DRC10: Header pins extend 4.83±.13 [.190±.005] below mounting surface.
DRC13: Header pins extend 3.20±.64 [.126±.025] below mounting surface.
DRC10-24P
DRC10-40P
DRC13-24P
DRC13-40P
Note:
1) Tolerance: ±.05 [.002].
2) Customer to determine finished hole diameter based on soldering process, through hole plating, etc.

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3.5. Panel Cutout
The header requires a panel cutout that allows the flange to be mounted on the inside of the panel.
Note:
1) Tolerance: ±.12 [.005]
2) Sealing surface: 0.8 Ra [32 RMS] or better and
DRC10-24P-A004
DRC10-40P-A004
DRC13-24P
DRC13-40P

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3.6. Soldering Guidelines
The header is designed to be compatible with standard soldering process (i.e. hand soldering, wave
soldering, reflow soldering) which uses tin solder. The header material is capable to withstand 260°C
[500°F] for 5 seconds. There must be no interruptions of the conveyer carrying the PCB through the solder
bath.
CAUTION
Care must be taken not to leave the header exposed directly to the soldering flow during an interruption. Any header exposed to
the solder flow longer than the normal soldering cycle must be rejected and replaced
Manual 402-40 is available to be used as a guide to soldering. This manual provides information on
various flux types and characteristics with the commercial designation and flux removal procedures. A
checklist is included in the manual as a guide for information on soldering problems.
After soldering, removal of fluxes, residues and activators is necessary. Cleaners must be free of
dissolved flux and other contaminants. We recommend cleaning the PCB on its edge. If using an
aqueous cleaner, we recommend standard equipment such as a soak-tank or an automatic in-line
machine.
When drying cleaned assemblies and printed circuit boards, make certain that temperature limitations
are not exceeded: -40° to 70°C [-40° to 158°F]. Excessive temperatures may cause housing
degradation.
3.7. Plug Connector Assembly and Servicing
114-151018 Application Specification DRC16 Series Connector System
3.8. Connector Mating
To mate the plug and receptacle, align the plug key and receptacle keyway as shown. Once aligned, use
a M4 hex tool turn the jackscrew bolt clockwise until completely mated.
Recommended torque: 2.82-3.13 Nm [25-28 in-lbf].
Jackscrew Bolt
with M4 Hex
Key
Keyway
CAUTION
Do not over torque the jackscrew bolt or possible damage to the housing(s) may occur.
Note
1. It is not recommended to use dielectric grease on either plug or receptacle. The DRC16 connectors are guaranteed to
seal and perform per 108-151018 product performance without the application of grease or other foreign substance.
2. A ball-tip M4 hex tool is recommended for ease of use.
M4 Hex Tool

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3.9. Connector Unmating
To unmate the plug and receptacle, use a M4 hex tool turn the jackscrew bolt counterclockwise until
completely unmated. Separate plug from receptacle.
Caution:
Be careful not to damage the plug interface sea. Replace if necessary.
3.10. Printed Circuit Board Mounting
Solder the header to the PCB then secure the DRC13 header using M3 [4-40] hardware. Mounting
hardware (i.e. screw, washer, nut) are customer supplied. Screw length depend on application. DRC10
does not require mounting hardware.
Note:
1) Mounting torque not to damage connector or PCB.
M4 Hex Tool
PCB
Screw
Nut
Washer
PCB
Jackscrew Bolt
with M4 Hex

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3.11. Panel Mounting
Insert the header through the panel cutout then secure the header using 10-32 hardware (M5 for C023
and CG01 modifications). DRC10-24P requires 0510-014-2406 flange seal (sold separately). Mounting
hardware (i.e. screw, washer, nut) are customer supplied. Screw length depend on application.
Recommended torque: 2.26-2.83 [20-25 in-lbf].
Recommended panel thickness is 6.25 [.250] max.
Note:
1) Mounting torque not to damage connector or panel
3.12. Replacement and Repair
Damaged or defective header must not be used. It may be removed from the PCB by normal desoldering
methods and replaced with a new header.
4. QUALIFICATION
Refer to product specification 108-151018 for qualification and approved agency.
5. TOOLING
No special tooling is required for hand placement of the header onto the PCB or installation of the mating
plug connector.
PCB
Washer 4X
Screw 4X
PCB
Screw 4X
Washer 4X
Nut 4X
Panel
0510-014-2406

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6. VISUAL AID
Below shows a typical application of the DRC16 Header Connector. This illustration should be used by
production personnel to ensure a correctly applied product. Applications which DO NOT appear correct
should be inspected using the information in the preceding pages of this specification and in the instruction,
material shipped with the product or tooling.
Flange Seal in installed as
shown and not damaged
Pins are not damaged,
bent, missing plating or
have flat tips
Mounting Screw holes
are full depth and do not
have plastic inside
Pins are not damaged,
bent, missing plating or
have flat tips