TonerRefillKits ReChargX RX167 User manual

TonerRellKits.com RechargX™ RX167 v2
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ReChargX™ RX167 Instructions
For use in the Samsung CLT-K409S, CLT-C409S, CLT-M409S,
CLT-Y409S toner cartridges
These toner cartridges are most frequently found
in the Samsung CLP-315, CLP-315W, CLX-3175FN,
CLX-3175FW and all other machines using the
same “engine”.
These toner cartridges are quite easy to rell
using our ReChargX™ RX167 Premium Print
Toner Rell Kits.
Within these ReChargX™ RX167 Premium
Print Toner Rell Kit instructions we will be
adding new toner and replacing the reset chip.
NOTE: We will be working with the CLT-K409S
cartridge throughout these instructions (gure
1). These instructions apply to all the cartridges
within this series.
Step 1: Orient the Toner Cartridge
Orient the cartridge on your work surface so the
toner covered roller of the toner cartridge will be
away from your chest and the handles toward
your chest (gure 2).
Step 2: Cover the Developer Roller
This step is recommended because the developer
roller is completely exposed and easy to damage
by scratching or contaminating with ngerprints,
affecting it’s ability to create a quality image.
Tape a piece of paper to the top of the toner
cartridge, as shown in gure 3.
Note: Do not put tape on the roller.
Figure 1: The CLT-K409S black toner cartridge
Figure 2: Orient the toner cartridge
Figure 3: Tape paper to the top of the toner cartridge

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Step 3: Covering the Toner Covered Roller
Fold the paper over the leading edge of the
cartridge and tape the other edge of the sheet
of paper to the underside of the toner cartridge
(gure 4).
Step 4: Determining the Toner Hopper
Hole Location
Important Note: The toner hopper hole will
be placed in a slightly different location on the
cartridge depending upon whether it’s a black
cartridge or one of the three color cartridges.
With the cartridge in the same orientation as
shown in gure 3, the toner hopper hole will be
placed on the left of the cartridge.
If you are relling the (CLT-K409S) black toner
cartridge, please refer to gure 5a.
If you are relling a (CLT-C409S, CLT-M409S or
CLT-Y409S) color toner cartridge, please refer
to gure 5b.
Figure 4: Tape paper to the underside of the toner
cartridge
Figure 5a: Black toner hopper hole location (CLT-K409S)
Figure 5b: Color toner hopper hole location (CLT-C409S,
CLT-M409S or CLT-Y409S)

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Step 5: Plug in the Hole-Making Tool
Plug in the hole-making tool included with the
ReChargX™ Tool Kit.
Turn the sand timer over and wait the full three
minutes before using the tool so it reaches
proper operating temperature; this ensures the
tool will easily penetrate the cartridge housing
(gure 6).
Step 6: Creating the Toner Hopper Hole
Hold the ReChargX™ hole-making tool directly
over the location for the hole and press the
copper hole-making bit against the cartridge
allowing the heat of the tool to create the hole
(there is no need to use excessive force, let
the tool do the work with a minimal amount of
pressure) (gure 7).
NOTE: Once the copper tip of the hole-making tool
slowly penetrates the top of the toner cartridge,
immediately withdraw the tool and unplug it from
the wall.
Step 7: Remove the Excess Plastic From
the Hole-Making Tool
U se the metal tip of the small at-blade
screwdriver, included in the ReChargX™ Tool
Kit, to remove the small, circular piece of
plastic that will normally remain inside the
copper hole-making bit (gure 8).
NOTE: This step needs to be completed before
the hole-making tool cools off. If the plastic
does harden inside the copper bit, plug in the
tool and remove the plastic debris as soon as it
starts to loosen from the bit.
Figure 6: Wait for the hole-making tool to warm up
Figure 7: Create the toner hopper hole
Figure 8: Remove the excess plastic from the tip of the
hole-making tool

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Step 8: Empty the Toner Hopper
In this set of instructions we will remove any
toner that is still in the toner hopper before
relling.
NOTE: This toner cannot be used again as new
toner being added cannot mix with the OEM toner.
Failing to remove the toner before relling can
result in signicant hazing on some or all of the
printed page that will not go away with further
printing.
Holding the cartridge over the newsprint,
included in the rell kit, carefully pour out
any waste toner, as shown in (gure 9).
Shaking the toner cartridge up-and-down is
not recommended as it normally creates an
unnecessary toner mess.
If the toner stops owing, stand the cartridge
up and then lower the toner hopper hole into
the bag (gently tapping along the side of the
cartridge helps to keep the toner owing).
NOTE: This step does not need to be repeated
the next time you rell.
Figure 9: Empty the toner hopper

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Step 9: Add ReChargX™ RX167 Premium
Print Toner to the Toner Hopper
Now we will ll the toner hopper with the
ReChargX™ RX167 Premium Print toner.
To ensure the toner ows freely from the bottle
during lling, make certain the cap is screwed
tightly on the bottle, then gently rock/shake
the bottle to free up the toner that may have
settled during shipping.
Next, remove the original cap from the bottle
and replace it with the plastic dispenser spout
from the ReChargX™ RX167 Toner Rell Kit.
To make the adding of the toner to the toner
hopper as easy and dust-free as possible, tilt
the end of the cartridge with the hole in it up
at a 45 degree angle and slowly angle the
dispenser spout on the bottle of toner to meet
up with the hole, as shown in gure 10.
Tilting the bottle up a little more will start the
toner owing into the toner hopper.
NOTE: If at any point the toner stops owing,
simply stand the bottle upright to loosen the
toner and start the pouring process over again
(resist temptation to squeeze the bottle as it
will make a spill or mess more likely).
Fill the hopper until it appears to be full or until
it appears toner no longer ows easily into the
hopper (any toner left in the bottle can easily
be added in the future after you have done a
considerable amount of printing).
Figure 10: Fill the toner hopper

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Step 10: Clean the Area Around the Toner
Hopper Hole Before Sealing
Unfold the yellow/orange “toner grabber” cloth
from the ReChargX™ RX167 Premium Print Toner
Rell Kit and stretch it along both dimensions (it
will stretch considerably in one dimension and
not the other). Stretching the yellow/orange
toner grabber cloth activates the toner retaining
substance that is embedded within the cloth.
You will be using this cloth to clean the outside
of the toner hopper hole to ensure the leak-proof
seal will be applied rmly and securely to the
cartridge, as shown in gure 11.
NOTE: Only use the toner grabber cloth on the
exterior of the toner cartridge around the toner
hopper hole area. Do not use the cloth to clean
any of the internal components or the cartridge
imaging drum / or developer roller.
Step 11: Seal the Toner Hopper Hole with
the ReChargX™ Leak-Proof Seal
Remove the protective backing from the
ReChargX™ leak-proof seal (gure 12) and
lower the seal around the toner hopper
hole. Press rmly around the entire seal to
ensure the seal securely sticks to the toner
cartridge, as shown in gure 13.
Figure 11: Clean the area around the toner hopper hole
Figure 12: Remove the seal from its protective backing
Figure 13: Toner hopper sealed

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Step 12: Reset Chip Location
In this step we will replace the toner cartridge
reset chip located along the bottom of the
cartridge, opposite of the toner covered roller.
Rotate the toner cartridge to the opposite side
of the cartridge covered by the paper. In this
orientation, the chip will be facing toward the
ceiling.
Notice the location of the reset chip on the left
side of the toner cartridge, shown by the blue
bounding box in gure 14.
NOTE: The Introductory/Starter cartridge will
not have a reset chip
Step 14: Prepare the Reset Chip
Each toner cartridge used in your printer will
require a specic chip as related to the color of
each cartridge:
• The CLT-K409S (black) cartridge uses
the RX167-RC-B Chip
• The CLT-C409S (cyan) cartridge uses
the RX167-RC-C Chip
• The CLT-M409S (magenta) cartridge
uses the RX167-RC-M Chip
• The CLT-Y409S (yellow) cartridge uses
the RX167-RC-Y Chip
After you have chosen the correct reset chip for
your toner cartridge, remove the strip covering
the adhesive backing from the reset chip (gures
15a and 15b).
 
 
Figure 14: Cartridge reset chip location

Figure 15a: Locate the adhesive backing
Figure 15b: Remove the reset chip from the protective
backing

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Step 15: Replacing the Reset Chip
The RX167-RC reset chip will be placed:
A. Over the existing reset chip without
removing the old chip (gure 16a)
B. Within the reset chip housing
Note: Starter cartridges (those which come with
a new purchase of the printer) will not have a
reset chip. You will be placing the new reset chip
within the housing.
Adhere the new RX167-RC reset chip to the old
reset chip in the slot with the arrows or wording
pointing up, as shown in gure 16b.
NOTE: The chip color, shape and wording/
characters on the chip may very.
Step 16: Removing the Piece of Paper
With the cartridge relled and the reset chip
replaced, remove the paper off the developer
roller from both sides, as shown in gure 17.
This piece of paper can now be discarded.
Figure 16a: Replace the cartridge reset chip
Figure 16b: Reset chip in place with arrows pointing up
Figure 17: Remove the paper covering the developer
roller

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Congratulations – You’re Finished!
Congratulations! You have successfully relled your
Samsung CLT-K409S, CLT-C409S, CLT-M409S or
CLT-Y409S toner cartridge and replaced the cartridge
reset chip.
Enjoy your savings. You’ve just saved $32.04
by relling your black cartridge and / or $32.54
by relling your color cartridges!
-End of ReChargX™ RX167 Instructions-
Customer Service / Technical Support
To further help your ReChargX™ RX167 Toner
Rell procedure, we are always ready, willing
and happy to answer any of your questions or
comments via technical support.
Please contact us at 352.343.7533 or
800.527.3712 M - F 8am - 5pm ET.
Additionally, you may also chat with us using
Live Help on our website (M - F 8am - 5pm ET)
or submit a technical support ticket at:
www.TonerRellKits.com/Tech_Support.php