Tonerrefillkits Rechargx rx463x User manual

TonerRellKits.com ReChargX™RX463X

ReChargX™ RX463X Instructions

For Relling the Brother TN760 Toner Cartridge

Brother TN760 Toner Cartridge

ReChargX™ RX463X premium print toner rell kit

Tools needed to properly rell your cartridge using the

ReChargX™ RX463X toner rell kit

ReChargX™ RX463X Instructions: Overview

The Brother TN760 is the toner cartridge found in the

following Brother printer models (and all other Brother

machines using the same underlying print “engine”):

DCP-L2550dw HL-L2350dw

HL-L2390dw HL-2395dw

MFC-L2710dw MFC-L2750dw

HL-L2370dw (XL) MFC-L2750dw (XL)

With our ReChargX RX463X premium print toner rell

kit you will be able to rell your Brother TN760 toner

cartridge and perform the critical page-count gears

reset so your printer will recognize your relled toner

cartridge as new in only 5 - 10 minutes (even faster

once you have done the procedure at least one time).

Included in the ReChargX™ RX463X Kit

• ReChargX™ RX463X instructions

• ReChargX™ RX463X premium print toner

• Toner hopper plug

• Residual toner bag

• Toner bottle funnel spout

• “Toner grabber” cloth

• Work surface protector/newsprint

Required Tools

The toner rell process requires the use of the

following tools (available in our ReChargX™ Brother

tool kit):

• Small at-blade screwdriver

• Small phillips head screwdriver

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Step 1: Prepare your work surface

Included in the ReChargXTM RX463X premium print

toner rell kit is a sheet of newsprint (Figure 1).

The newsprint keeps your work surface clean and is

discarded after completing the relling process.

Unfold the sheet and lay it across your work surface.

Step 2: Positioning the toner cartrridge and drum

unit assembly

When you remove the cartridge assembly from your

printer the drum unit will still be attached.

Position the assembly on your work surface so the

handle on the front of the cartridge (B) is closest to

your chest and the green or blue tab (A) is in the

lower left-hand corner (Figure 2).

Step 3: Separate the toner cartridge from the

drum unit

Press and hold down the green or blue tab (A)

located in the left-hand corner of the unit while lifting

up on the handle (B) of the front of the toner cartridge

with your right hand to separate the toner cartridge

from the drum unit (Figure 3).

Lift the toner cartridge up and o󰀨 of the drum unit.

Note: Since the drum in the drum unit can be easily

scratched or damaged, put it out of harm’s way until

we are completely nished with the relling operation.

Step 4: Prepare the cartridge for relling

Position the cartridge on your work surface so the

handle (B) is facing toward you and the developer

roller (A) is facing away from you (Figure 4).

Figure 1: ReChargX™ newsprint work surface protector

Figure 2: Positioning the drum unit and toner cartridge assembly

Figure 3: Removing the toner cartridge from the drum unit

Figure 4: The toner cartridge in the correct orientation

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Step 5: Protect the developer roller

The developer roller along the front of the cartridge is

critical to the image production process and can be

damaged even by a ngerprint.

To protect the developer roller during relling we will

cover it with a sheet of paper.

Start with a piece of paper in “portrait” orientation,

then fold the 8.5” X 11” sheet in half (folding the

top edge over to meet the bottom edge) leaving an

8.5” X 5.5” sheet.

With the cartridge face up, tape one of the long 8.5”

edges to the top of the cartridge (Figure 5-1).

Carefully fold the paper over the developer roller

(again, being careful not to touch the developer roller

with your ngers) and tape the other edge of the

paper to the bottom of the cartridge (Figure 5-2).

Return the cartridge to its original orientation to

continue (Figure 5-3).

Step 6: Remove the cartridge end cap

Position the cartridge on your work surface so the

black plastic end cap (which covers the internal gears

of the cartridge) is facing upward and the handle of

the cartridge is on the left-hand side.

You now have access to the two screws which

secure the end cap to the cartridge.

Use a phillips-head screwdriver to remove the two

phillips-head screws (Figures 6-1 and 6-2) and set

them aside for later use.

Note: Only remove the two screws shown being

removed in gures 6-1 and 6-2.

Figure 5-1: Protecting the developer roller (top-side)

Figure 5-2: Protecting the developer roller (bottom-side)

Figure 5-3: The cartridge developer roller protected by the paper

Figure 6-1: Removing the end cap screws (screw #1 of 2)

Figure 6-2: Removing the end cap screws (screw #2 of 2)

TonerRellKits.com ReChargX™RX463X

After removing the two phillips-head screws, lift the

end cap o󰀨 the cartridge (Figure 6-3).

Put the end cap o󰀨 to the side for later re-installation.

Step 7: Remove the white drive gear

Remove the white drive gear from the end of the

toner cartridge (Figure 7).

Set the drive gear aside for later re-installation.

Step 8: Remove the cartridge toner hopper plug

Hold the toner cartridge upright and use the edge of

the at-blade screwdriver to carefully pry and lift the

plug up and out of the cartridge (Figure 8).

Figure 6-3: Remove the cartridge end cap

Figure 7: Remove the drive gear from the cartridge

Figure 8: Removing the cartridge toner hopper plug

TonerRellKits.com ReChargX™RX463X

Figure 9: Removing the remaining Brother OEM toner from

the cartridge

Figure 10: Relling the toner cartridge

Step 9: Remove the remaining Brother toner

Prior to adding new ReChargX toner we must remove

any remaining Brother OEM toner (this step is only

necessary on the rst rell. If you have already

relled your cartridge at least once with ReChargX

toner move to Step 10.) Failure to remove the

Brother toner will result in hazing, splotching,

smudging and/or other print defects.

Turn the toner cartridge on its end allowing the toner

hopper to empty into the bag. Periodically tapping on

the cartridge or standing the cartridge up and then

re-starting the emptying procees will help (Figure 9).

After emptying, set the cartridge aside and carefully

zip the bag closed to enclose the waste toner.

Discard the residual toner bag and waste toner.

Step 10: Add the ReChargX™ RX463X premium

print toner to the toner hopper

Before starting the toner hopper relling process

(and after verifying the bottle cap is screwed rmly in

place), gently rock or shake the bottle back-and-forth

several times to ensure the toner will ow smoothly

(the toner can settle and compact during shipping).

Remove the original cap from the toner bottle and

attach the clear, plastic dispenser spout from the

ReChargX™ RX463X premium print toner rell kit.

For the easiest, quickest and most mess-free relling,

tilt the end of the cartridge up with the toner hopper

hole at a 45 degree angle and slowly angle the

dispenser spout on the bottle of toner to meet up

with the hole (Figure 10). Tilting the bottle up a little

more will start the toner owing into the toner hopper.

Pour the toner slowly. RESIST ALL TEMPTATION

TO SQUEEZE THE BOTTLE to increase the ow

of toner. The likelihood of toner escaping under

pressure greatly increases when the bottle is

squeezed while lling the cartridge. If the toner

stops owing, return the bottle to the upright

position and restart the lling process.

Fill the cartridge until the hopper appears to be full. If

any toner remains in the bottle, it can be used at a

later date after you have completed a signicant

amount of printing.

TonerRellKits.com ReChargX™RX463X

Figure 11: Stretching the “toner grabber” cloth

Figure 12: Cleaning the cartridge using the toner grabber cloth

Figure 13: Installing the plug in the cartridge

Step 11: Activate the toner grabber cloth

Take the orange toner grabber cloth from the

ReChargX™ RX463X premium print toner rell kit

and stretch it along both dimensions; the cloth will

stretch considerably more in one dimension and far

less in the other (Figure 11). Stretching the toner

grabber cloth activates the toner retaining substance

embedded within the cloth which gives it the ability to

pick up and retain toner.

Note: Only use the toner grabber cloth on the exterior

of the cartridge. Do not use the cloth to clean any of

the internal components or the drum as the toner

grabber will leave a residue on those critical image

production components which will a󰀨ect the quality of

the print output.

Step 12: Clean the area around the toner hopper

opening

Using the toner grabber cloth, rmly wipe around the

area of the toner hopper hole (Figure 12).

You may also want to use the cloth to clean any toner

left on the toner bottle dispenser spout and your

immediate work space.

Step 13: Install the toner hopper plug

Insert the black plug from the ReChargX™ RX463X

toner rell kit into the hole in the toner cartridge. Press

rmly around the plug perimeter until the plug is

seated completely to ensure a good seal (Figure 13).

TonerRellKits.com ReChargX™RX463X

Figure 14: Placing the drive gear onto the cartridge

Figure 15: The drive gear in its reset position

Figure 16-1: The cartridge end cap with the white reset gear

Step 14: Re-installing the white drive gear

Retrieve the white drive gear we previously removed

and set aside.

Place that white drive gear onto the post to the left of

the toner hopper plug (Figure 14).

Step 15: Positioning the white drive gear

The white drive gear must be positioned correctly in

order to engage the reset gear (failing to do this, or

failing to do it properly will not “tell” the printer a “new”

(completely full) cartridge has been inserted resulting

in a false “toner low” or “replace cartridge” message.)

Turn the drive gear counter clockwise until the gear’s

inner indent/notches face down to the right roughly in

the 5 o’clock position (Figure 15).

With this portion of the ReChargX toner rell process

completed, we now can set the cartridge aside and

retrieve the end cap to complete the reset steps.

Step 16: Adjust the cartridge reset gear

Hold the cartridge end cap with the reset gear and

metal spring facing toward you (Figure 16-1).

TonerRellKits.com ReChargX™RX463X

To prevent the gear from falling o󰀨 of the end cap,

hold the reset gear in place by putting your nger

over the post in the center of the gear on the back of

the end cap (Figure 16-2).

After turning the end cap over, in the following steps

you will use the tip of your nger to rotate the gear

counterclockwise by pushing against the raised white

ridge on the top of the gear while keeping the reset

gear in place with your other hand’s nger on the

back of the end cap (Figure 16-3).

Use the tip of your nger to push counterclockwise

against the raised white plastic ridge on the face of

the reset gear while holding the back of the reset

gear with your other hand’s nger (Figure 16-4).

Rotate the reset gear counterclockwise (Figure 16-5).

Figure 16-2: Holding the reset gear in place on the end cap

Figure 16-3: Raised ridge on the top of the reset gear

Figure 16-4: Turning the reset gear into place

Figure 16-5: Turning the reset gear counterclockwise

TonerRellKits.com ReChargX™RX463X

Use your nger to continue rotating the reset gear

counterclockwise until the gear will turn no farther

(Figure 16-6).

Step 17: Reinstalling the cartridge end cap

While continuing to hold the gear in the proper

position (do not release the reset gear as the tension

from the spring will cause it to rotate in the opposite

direction) place the end cap back onto the cartridge

while lining up the gear, post and screw openings

(Figure 17-1).

Once the end cap has been lowered in place and

seated ush on the end of the cartridge, we are ready

to re-install the two screws (Figure 17-2).

Figure 16-6: Rotating the gear the rest of the way (nal position)

Figure 17-1: Placing the end cap onto the toner cartridge

Figure 17-2: Securing the end cap to the toner cartridge

TonerRellKits.com ReChargX™RX463X

We will re-install the 1st screw in the lower righthand

hole in the end cap (Figure 17-3)

We will next re-install the 2nd screw in the upper

lefthand hole in the end cap (Fig. 17-4)

Step 18: Remove the protective paper

Remove the protective paper (Figure 18) and make

certain you do not accidentally touch the developer

roller once the paper has been removed.

Figure 17-3: Re-installing the rst end cap screw

Figure 17-4: Re-installing the second end cap screw

Figure 18: Removing the protective paper

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