TonerRefillKits ReChargX RX139 User manual
TonerRellKits.com RechargX™RX139
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These toner cartridges are quite easy to rell
using our ReChargX™ RX139 Premium Print
TonerRellKits.
WithintheseReChargX™RX139PremiumPrint
TonerRellKitinstructionswewillbeaddingnew
toner,emptyingthewastehopperandreplacing
thetonercartridgeresetchip.
Note:WewillbeworkingwiththeHPCB543A
Magentacartridgethroughouttheinstructions.
Theseinstructionsapplytoeachcartridgewithin
thisseriesofsupplies.
Step 1: Orient the Toner Cartridge
Orientthecartridgeonyourworksurfacesothe
cartridgehandlewillbetowardyourchestand
theresetchipontheleftside(gure1).
Step 2: Cover the Cartridge Drum
Rotatethecartridgeonyourworksurfacesothe
tonercartridgedrumwillbetowardtheceiling;
proceedtoslipasmallpieceofpaperbetween
thelipofthecartridgeanddrumunitsoitseats
rmlybetweenthetwo(gure2a).
Foldthepaperoverthecartridgedrumunitand
tapethesidetotheedgeofthetonercartridge
(gures2band2c).
Step 3: Locate the Toner Hopper Area
Orientthecartridgeonyourworksurfacesothe
tonercartridgehandlewillbetowardyourchest
andtheresetchipontheleft.Thetonerhopper
area will be placed on the far left side of the
cartridgeasshownbytheyellowboxingure3.
ReChargX™ RX139 Instructions
For use in the HP CB540A, CB541A, CB542A and CB543A
toner cartridges
Figure 1:TheHPCB543Atonercartridge
Figure 2a:Insertingpaperintothelipoftheimaging
drum
Figure 2b:FoldingthepaperovertheDrum
Figure 2c:TapingthepaperovertheDrum
Figure 3:Thetonerhopperarea
TonerRellKits.com RechargX™RX139
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Step 4: Removing the Toner Cartridge
Label before Relling (Part 1)
Withthecartridgeinthesameorientationas
showningure3,thetonerhopperholewill
be placed on the left of the toner cartridge
underneaththecartridgelabel.
Using a at-head screwdriver, included in the
ReChargX™RXToolKit,pryupthelabelofthe
cartridge and peel back the label to expose a
signicantamountofcartridgesurface(g.4).
Step 5: Removing the Toner Cartridge
Label before Relling (Part 2)
Scorethetonercartridgelabelusingtheedge
oftheat-headscrewdriver.Removetheexcess
pieceoflabelanddiscardit(gure5).
Step 6: The Toner Hopper Hole Location
Youwillbeplacingthetonerhopperholewithin
theareaasshownbythewhitecircleingure6a.
Thelocationofthetonerhopperholemustbe
placedonlywithintheareashownandnofurther
asoutlinedingure6b.
Failuretoplacethetonerhopperholewithinthe
designatedareamayresultinspillageordamage
tothetonercartridge.
Figure 4:RemovingtheCartridgeLabel(Part1)
Figure 5:RemovingtheCartridgeLabel(Part2)
Figure 6a:TheTonerHopperHoleLocation
Figure 6b:TheTonerHopperHoleLocation(Area)
TonerRellKits.com RechargX™RX139
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Step 7: Plug in the Hole-Making Tool
Pluginthehole-makingtoolincludedwiththe
ReChargX™ToolKit.
Turnthesandtimeroverandwaitthefullthree
minutes before using the tool so it reaches
properoperatingtemperature;thisensuresthe
toolwilleasilypenetratethe cartridgehous-
ing(gure7).
Step 8: Creating the Toner Hopper Hole
WhileholdingtheReChargX™hole-makingtool
directlyoverthelocationforthetonerhopper
hole,slowlypressthecopperhole-makingbit
against the cartridge until it penetrates the
cartridgehousing.
Since the tool is quite hot, excessive force is
unnecessary(gure8).
Note:Oncethecoppertipofthehole-making
toolpenetratesthetopofthetonercartridge,
immediatelywithdrawthetool,unplugitfrom
thewallandproceedtostep9beforethetoolis
allowedtocoolo.
Step 9: Remove the Excess Plastic From
the Hole-Making Tool
Use the metal tip of the small at-blade
screwdriver(includedintheReChargX™Tool
Kit) to remove the small, circular piece of
plastic that will normally remain inside the
copperhole-makingbit(gure9).
Note:Thisstepneedstobecompletedbefore
the hole-making tool cools o. If the plastic
doeshardeninsidethecopperbit,pluginthe
toolandremovetheplasticdebrisassoonasit
startstoloosenfromthebit.
Figure 7:Waitforthehole-makingtooltoheatup
Figure 8:Creatingthetonerhopperhole
Figure 9:Removingtheexcessplasticpiece
TonerRellKits.com RechargX™RX139
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Step 10: Empty the Toner Hopper
Inthisstepwewillremoveanytonerthatisstill
inthewastehopper.
Prior to emptying the toner hopper, open the
plasticbagincludedwiththeReChargX™RX139
Tool Kit and place the cartridge end with the
tonerhopperholewithinthisbag.
Slowlyturnthetonercartridgeoverwithinthe
bagtobeginemptyingthetonerhopper.
Carefully pour out as much of the toner as
possible(gure10).
Shaking the toner cartridge up-and-down
isnotrecommendasitnormallycreatesan
unnecessarytonermess.
If the toner stops owing, lift the end of the
cartridgeupandthenre-lowertheholewithin
the bag (gently tapping along the side of the
cartridgehelpstokeepthetonerowing).
With the majority of the toner removed from
the cartridge, carefully zip the bag closed to
prevent accidental spills while discarding the
bagandtoner.
Note: New toner being added cannot mix
with the OEM toner. Failing to remove the
tonerbeforerellingcanresultinasignicant
hazingonsomeortheentireprintedpage.
Thisstepdoesnotneedtoberepeatedthe
nexttimeyourell.
Figure 10:EmptyingtheTonerHopper
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Step 11: Fill the Toner Hopper with
ReChargX™ RX139 Premium
Print Toner
Inthisstepwewillllthetonerhopperwiththe
ReChargX™RX139PremiumPrinttoner.
Toensurethetonerowsfreelyfromthebottle
duringlling,makecertainthecapisscrewed
tightlyonthebottle,thengentlyrock/shakethe
bottletofreeupthetonerthatmayhavesettled
duringshipping.
Next,removetheoriginalcapfromthebottleand
replaceitwiththeplasticdispenserspoutfrom
theReChargX™RX139TonerRellKit.
To make the adding of the toner to the toner
hopper as easy and dust-free as possible, tilt
theendofthecartridgewiththeholeinitupat
a45degreeangleandslowlyanglethe
dispenserspoutonthebottleoftonertomeet
upwiththehole(gure11).
Tiltingthebottleupalittlemorewillstartthe
tonerowingintothetonerhopper.
Note:Ifatanypointthetonerstopsowing,
simply stand the bottle upright to loosen the
tonerandstartthepouringprocessoveragain
(resisttemptationtosqueezethebottleasitwill
makeaspillormessmorelikely).
Fillthehopperuntilitappearstobefulloruntil
itappearstonernolongerowseasilyintothe
hopper(anytonerleftinthebottlecaneasily
beaddedinthefutureafteryouhavedonea
considerableamountofprinting).
Figure 11:FilltheHPCB543AwiththeReChargX™
RX139TonerRellKit
TonerRellKits.com RechargX™RX139
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Step 12: Clean the Area Around the Toner
Hopper Hole Before Sealing
Unfoldtheorange“tonergrabber”clothfromthe
ReChargX™ RX139 Premium Print Toner Rell
Kitandstretchitalongbothdimensions(itwill
stretchconsiderablyinonedimensionandnot
theother).
Stretching the orange toner grabber cloth
activatesthetoner retainingsubstance that
isembeddedwithinthecloth.
Youwillbeusingthisclothtocleantheoutsideof
thetonerhopperholetoensuretheReChargX™
leak-proofsealwillbeappliedrmlytothecartridge
(gure12).
Note:Onlyusethetonergrabberclothonthe
exteriorofthecartridge.Donotusethecloth
tocleananyoftheinternalcomponents,toner
coveredrollerorthedrumunit.
Step 13: Remove the ReChargX™ Seal
from the Protective Backing
RemovetheReChargX™leak-proofsealfromthe
protectivebacking,includedintheReChargX™
RX139TonerRellKit(gure13).
Step 14: Seal the Toner Hopper Hole
Laytheseal(withouttampingitdown,asyet)
overthetonerhopperhole.
Onceyouaresatisedwithyourplacementof
thesealoverthehole,pressrmlyaroundthe
entireperimeterofthesealtomakecertainthere
isastrongbondbetweenthetopofthecartridge
andtheseal(gure14).
Figure 12:Cleantheareaaroundthehopperhole
Figure 13:RemovetheReChargX™leak-proofseal
fromtheprotectivebacking
Figure 14:Sealingthetonerhopperhole
TonerRellKits.com RechargX™RX139
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Step 15: Locate the Waste Hopper Area
Orientthecartridgeonyourworksurfacewith
the bottom of the cartridge facing toward the
ceiling(gure15).
Inthisorientation,thewastehopperareawill
belocatedontheleftsidewithintheareashown
bytheyellowbox.
Step 16: Plug in the Hole-Making Tool
Pluginthehole-makingtoolincludedwiththe
ReChargX™ToolKit.
Turnthesandtimeroverandwaitthefullthree
minutes before using the tool so it reaches
proper operating temperature (figure 16).
Thisensuresthetoolwilleasilypenetratethe
cartridgehousing.
Step 17: Waste Hopper Hole Location
The waste hopper hole will be placed on the
bottom-leftsideofthecartridge,asshownby
thewhitecircleandarrowsingure17.
Figure 15:Locatingthewastehopperarea
Figure 16:Waitforthehole-makingtooltoheatup
Figure 17:Thewastehopperholelocation
TonerRellKits.com RechargX™RX139
Mon-Fri8am-5pmET©1995-2014ReChargX™,EmptyX,TonerRellKitsandTonerRellKits.com,theTonerRellKitslogo,the 2014.07.30
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Step 18: Create the Waste Hopper Hole
HoldtheReChargX™hole-makingtooldirectly
over the location for the hole and press the
copper hole-making bit against the cartridge
allowingtheheatofthetooltocreatethehole
(there is no need to use excessive force, let
thetooldotheworkwithaminimalamountof
pressure),asshowningure18.
Note:Oncethecoppertipofthehole-making
tool slowly penetrates the top of the toner
cartridge, immediately withdraw the tool and
unplugitfromthewall.
Step 19: Remove the Excess Plastic From
the Hole-Making Tool
Use the metal tip of the small at-blade
screwdriver(includedintheReChargX™Tool
Kit) to remove the small, circular piece of
plastic that will normally remain inside the
copperhole-makingbit(gure19).
Note:Thisstepneedstobecompletedbefore
the hole-making tool cools o. If the plastic
doeshardeninsidethecopperbit,pluginthe
toolandremovetheplasticdebrisassoonasit
startstoloosenfromthebit.
Figure 18:Createthewastehopperhole
Figure 19:Removetheexcessplasticpiece
TonerRellKits.com RechargX™RX139
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Step 20: Empty the Waste Hopper
Inthisstepwewillremoveanytonerthatisstill
inthewastehopper.
Priortoemptyingthewastehopper,locatethe
newsprint, included in the ReChargX™ RX139
TonerRellKit,andfoldthepaperbothwaysto
createaridgeinthecenterfortonertocollect
duringtheemptyingprocess.
Slowly turn the toner cartridge over placing
theholewithinaninchortwoofsurfaceofthe
newsprint.
Carefullypouroutasmuchofthewastetoner
aspossible(gure20).
Shakingthetonercar-
tridgeup-and-downisnotrecommendasit
normallycreatesanunnecessarytonermess.
Ifthetonerstopsowing,standthe cartridge
upand thenre-lowerthe holeoverthe paper
(gentlytappingalongthesideofthecartridge
helpstokeepthetonerowing).
With the majority of the toner removed,
carefully fold the newsprint over and tape
eachend toprevent accidentalspills while
discardingthenewsprintandtoner.
Step 21: Clean the Area Around the Waste
Hopper Hole Before Sealing
Unfoldtheorange“tonergrabber”clothfromthe
ReChargX™ RX139 Premium Print Toner Rell
Kitandstretchitalongbothdimensions(itwill
stretchconsiderablyinonedimensionandnot
theother).
Stretching the orange toner grabber cloth
activatesthetoner retainingsubstance that
isembeddedwithinthecloth.
Youwillbeusingthisclothtocleantheoutside
ofthe wastehopper holeto ensure theRe-
ChargX™leak-proofsealwillbeappliedrmly
tothecartridge(gure21).
Figure 20:EmptytheWasteHopper
Figure 21:Cleaningtheareaaroundthewastehole
TonerRellKits.com RechargX™RX139
Mon-Fri8am-5pmET©1995-2014ReChargX™,EmptyX,TonerRellKitsandTonerRellKits.com,theTonerRellKitslogo,the 2014.07.30
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Note:Onlyusethetonergrabberclothonthe
exteriorofthecartridge.Donotusethecloth
tocleananyoftheinternalcomponents,toner
coveredrollerorthedrumunit.
Step 22: Remove the ReChargX™ Seal
from the Protective Backing
RemovetheReChargX™leak-proofsealfromthe
protectivebacking,includedintheReChargX™
RX139TonerRellKit(gure22).
Step 23: Apply the Leak-Proof Seal
Press rmly around the entire seal to ensure
thesealsecurelystickstothetonercartridge,
showningure23.
Step 24: Reset Chip Location
Inthisstepwewillreplacethetonercartridge
reset chip located on the left of the cartridge
shownbythewhitecircleingure24.
Figure 22:RemovingtheReChargX™leak-proofseal
fromtheprotectivebacking
Figure 23:Sealingthewastehopperhole
Figure 24:Locatethecartridgeresetchip
TonerRellKits.com RechargX™RX139
Mon-Fri8am-5pmET©1995-2014ReChargX™,EmptyX,TonerRellKitsandTonerRellKits.com,theTonerRellKitslogo,the 2014.07.30
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Step 25: Overview of the Reset Chip
Noticethelocationoftheresetchiponthetoner
cartridgeshowningure25.
Step 26: Remove the Plastic Tabs
Thetoner cartridgereset chipis heldin place
bytwosmallplastictabs.Thesetabsmustbe
removedbeforethecartridgeresetchipcanbe
removed,asshowningure26.
Gentlypryuponeachofthecartridgeresetchip
tabstobreakthemsothechipcanberemoved
fromthecartridge.
Step 27: Removing the Reset Chip
Afterthetwotabshavebeenremoved,pushthe
chipoutoftheslot,asshowningure27.
Figure 25:Thecartridgeresetchip
Figure 26:Removethecartridgechiptabs
Figure 27:Removethecartridgeresetchip
TonerRellKits.com RechargX™RX139
Mon-Fri8am-5pmET©1995-2014ReChargX™,EmptyX,TonerRellKitsandTonerRellKits.com,theTonerRellKitslogo,the 2014.07.30
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Step 28: Replacing the Reset Chip
After sliding out the old chip, slide the new
RX139-RCchipbackintotheslot(inthis
orientationmakecertainthenotchesarefacing
inward,asshowningure28).
Step 29: Secure the Reset Chip
Ifthechipsitsverylooselyintheslot,atinybit
oftape(includedintheRX139TonerRellKit)
canbeusedonthetopofthechiptoholditin
place,asshowningure29-DO NOT COVER
THE BRASS CONTACTS!
Completion
Congratulations!You havesuccessfullyrelled
yourHPCB540A,CB541A,CB542AorCB543A
tonercartridge,emptiedthewastehopperand
replacedtheresetchip.
-Congratulations!You’redone!-
Technical Support
Tofurther help yourReChargX™RX139Toner
Rell procedure, we are always ready, willing
andhappytoansweranyofyourquestionsor
commentsviatechnicalsupport.
Please contact us at 352.343.7533 or
800.527.3712M-F8am-5pmET.
Additionally, you may also chat with us using
LiveHelponourwebsite(M-F8am-5pmET)or
submitatechnicalsupportticketatwww.Toner-
RellKits.com/Tech_Support.php
Figure 28:Replacethecartridgeresetchip
Figure 29:Securethecartridgeresetchip
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