TonerRefillKits ReChargX RX139 User manual

TonerRellKits.com  RechargX™RX139
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These toner cartridges are quite easy to rell
using our ReChargX™ RX139 Premium Print
TonerRellKits.
WithintheseReChargX™RX139PremiumPrint
TonerRellKitinstructionswewillbeaddingnew
toner,emptyingthewastehopperandreplacing
thetonercartridgeresetchip.
Note:WewillbeworkingwiththeHPCB543A
Magentacartridgethroughouttheinstructions.
Theseinstructionsapplytoeachcartridgewithin
thisseriesofsupplies.
Step 1: Orient the Toner Cartridge
Orientthecartridgeonyourworksurfacesothe
cartridgehandlewillbetowardyourchestand
theresetchipontheleftside(gure1).
Step 2: Cover the Cartridge Drum
Rotatethecartridgeonyourworksurfacesothe
tonercartridgedrumwillbetowardtheceiling;
proceedtoslipasmallpieceofpaperbetween
thelipofthecartridgeanddrumunitsoitseats
rmlybetweenthetwo(gure2a).
Foldthepaperoverthecartridgedrumunitand
tapethesidetotheedgeofthetonercartridge
(gures2band2c).
Step 3: Locate the Toner Hopper Area
Orientthecartridgeonyourworksurfacesothe
tonercartridgehandlewillbetowardyourchest
andtheresetchipontheleft.Thetonerhopper
area will be placed on the far left side of the
cartridgeasshownbytheyellowboxingure3.
ReChargX™ RX139 Instructions
For use in the HP CB540A, CB541A, CB542A and CB543A
toner cartridges
Figure 1:TheHPCB543Atonercartridge
Figure 2a:Insertingpaperintothelipoftheimaging
 drum
Figure 2b:FoldingthepaperovertheDrum
Figure 2c:TapingthepaperovertheDrum
Figure 3:Thetonerhopperarea

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Step 4: Removing the Toner Cartridge
Label before Relling (Part 1)
Withthecartridgeinthesameorientationas
showningure3,thetonerhopperholewill
be placed on the left of the toner cartridge
underneaththecartridgelabel.
Using a at-head screwdriver, included in the
ReChargX™RXToolKit,pryupthelabelofthe
cartridge and peel back the label to expose a
signicantamountofcartridgesurface(g.4).
Step 5: Removing the Toner Cartridge
Label before Relling (Part 2)
Scorethetonercartridgelabelusingtheedge
oftheat-headscrewdriver.Removetheexcess
pieceoflabelanddiscardit(gure5).
Step 6: The Toner Hopper Hole Location
Youwillbeplacingthetonerhopperholewithin
theareaasshownbythewhitecircleingure6a.
Thelocationofthetonerhopperholemustbe
placedonlywithintheareashownandnofurther
asoutlinedingure6b.
Failuretoplacethetonerhopperholewithinthe
designatedareamayresultinspillageordamage
tothetonercartridge.
Figure 4:RemovingtheCartridgeLabel(Part1)
Figure 5:RemovingtheCartridgeLabel(Part2)
Figure 6a:TheTonerHopperHoleLocation
Figure 6b:TheTonerHopperHoleLocation(Area)

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Step 7: Plug in the Hole-Making Tool
Pluginthehole-makingtoolincludedwiththe
ReChargX™ToolKit.
Turnthesandtimeroverandwaitthefullthree
minutes before using the tool so it reaches
properoperatingtemperature;thisensuresthe
toolwilleasilypenetratethe cartridgehous-
ing(gure7).
Step 8: Creating the Toner Hopper Hole
WhileholdingtheReChargX™hole-makingtool
directlyoverthelocationforthetonerhopper
hole,slowlypressthecopperhole-makingbit
against the cartridge until it penetrates the
cartridgehousing.
Since the tool is quite hot, excessive force is
unnecessary(gure8).
Note:Oncethecoppertipofthehole-making
toolpenetratesthetopofthetonercartridge,
immediatelywithdrawthetool,unplugitfrom
thewallandproceedtostep9beforethetoolis
allowedtocoolo.
Step 9: Remove the Excess Plastic From
the Hole-Making Tool
Use the metal tip of the small at-blade
screwdriver(includedintheReChargX™Tool
Kit) to remove the small, circular piece of
plastic that will normally remain inside the
copperhole-makingbit(gure9).
Note:Thisstepneedstobecompletedbefore
the hole-making tool cools o.  If the plastic
doeshardeninsidethecopperbit,pluginthe
toolandremovetheplasticdebrisassoonasit
startstoloosenfromthebit.
Figure 7:Waitforthehole-makingtooltoheatup
Figure 8:Creatingthetonerhopperhole
Figure 9:Removingtheexcessplasticpiece

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Step 10: Empty the Toner Hopper
Inthisstepwewillremoveanytonerthatisstill
inthewastehopper.
Prior to emptying the toner hopper, open the
plasticbagincludedwiththeReChargX™RX139
Tool Kit and place the cartridge end with the
tonerhopperholewithinthisbag.
Slowlyturnthetonercartridgeoverwithinthe
bagtobeginemptyingthetonerhopper.
Carefully pour out as much of the toner as
possible(gure10).
Shaking the toner cartridge up-and-down
isnotrecommendasitnormallycreatesan
unnecessarytonermess.
If the toner stops owing, lift the end of the
cartridgeupandthenre-lowertheholewithin
the bag (gently tapping along the side of the
cartridgehelpstokeepthetonerowing).
With the majority of the toner removed from
the cartridge, carefully zip the bag closed to
prevent accidental spills while discarding the
bagandtoner.
Note: New toner being added cannot mix
with the OEM toner. Failing to remove the
tonerbeforerellingcanresultinasignicant
hazingonsomeortheentireprintedpage.
Thisstepdoesnotneedtoberepeatedthe
nexttimeyourell.
Figure 10:EmptyingtheTonerHopper

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Step 11: Fill the Toner Hopper with
ReChargX™ RX139 Premium
Print Toner
Inthisstepwewillllthetonerhopperwiththe
ReChargX™RX139PremiumPrinttoner.
Toensurethetonerowsfreelyfromthebottle
duringlling,makecertainthecapisscrewed
tightlyonthebottle,thengentlyrock/shakethe
bottletofreeupthetonerthatmayhavesettled
duringshipping.
Next,removetheoriginalcapfromthebottleand
replaceitwiththeplasticdispenserspoutfrom
theReChargX™RX139TonerRellKit.
To make the adding of the toner to the toner
hopper as easy and dust-free as possible, tilt
theendofthecartridgewiththeholeinitupat
a45degreeangleandslowlyanglethe
dispenserspoutonthebottleoftonertomeet
upwiththehole(gure11).
Tiltingthebottleupalittlemorewillstartthe
tonerowingintothetonerhopper.
Note:Ifatanypointthetonerstopsowing,
simply stand the bottle upright to loosen the
tonerandstartthepouringprocessoveragain
(resisttemptationtosqueezethebottleasitwill
makeaspillormessmorelikely).
Fillthehopperuntilitappearstobefulloruntil
itappearstonernolongerowseasilyintothe
hopper(anytonerleftinthebottlecaneasily
beaddedinthefutureafteryouhavedonea
considerableamountofprinting).
Figure 11:FilltheHPCB543AwiththeReChargX™ 
 RX139TonerRellKit

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Step 12: Clean the Area Around the Toner
Hopper Hole Before Sealing
Unfoldtheorange“tonergrabber”clothfromthe
ReChargX™ RX139 Premium Print Toner Rell
Kitandstretchitalongbothdimensions(itwill
stretchconsiderablyinonedimensionandnot
theother).
Stretching the orange toner grabber cloth
activatesthetoner retainingsubstance that
isembeddedwithinthecloth.
Youwillbeusingthisclothtocleantheoutsideof
thetonerhopperholetoensuretheReChargX™
leak-proofsealwillbeappliedrmlytothecartridge
(gure12).
Note:Onlyusethetonergrabberclothonthe
exteriorofthecartridge.Donotusethecloth
tocleananyoftheinternalcomponents,toner
coveredrollerorthedrumunit.
Step 13: Remove the ReChargX™ Seal
from the Protective Backing
RemovetheReChargX™leak-proofsealfromthe
protectivebacking,includedintheReChargX™
RX139TonerRellKit(gure13).
Step 14: Seal the Toner Hopper Hole
Laytheseal(withouttampingitdown,asyet)
overthetonerhopperhole.
Onceyouaresatisedwithyourplacementof
thesealoverthehole,pressrmlyaroundthe
entireperimeterofthesealtomakecertainthere
isastrongbondbetweenthetopofthecartridge
andtheseal(gure14).
Figure 12:Cleantheareaaroundthehopperhole
Figure 13:RemovetheReChargX™leak-proofseal 
 fromtheprotectivebacking
Figure 14:Sealingthetonerhopperhole

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Step 15: Locate the Waste Hopper Area
Orientthecartridgeonyourworksurfacewith
the bottom of the cartridge facing toward the
ceiling(gure15).
Inthisorientation,thewastehopperareawill
belocatedontheleftsidewithintheareashown
bytheyellowbox.
Step 16: Plug in the Hole-Making Tool
Pluginthehole-makingtoolincludedwiththe
ReChargX™ToolKit.
Turnthesandtimeroverandwaitthefullthree
minutes before using the tool so it reaches
proper operating temperature (figure 16).
Thisensuresthetoolwilleasilypenetratethe
cartridgehousing.
Step 17: Waste Hopper Hole Location
The waste hopper hole will be placed on the
bottom-leftsideofthecartridge,asshownby
thewhitecircleandarrowsingure17.
Figure 15:Locatingthewastehopperarea
Figure 16:Waitforthehole-makingtooltoheatup


Figure 17:Thewastehopperholelocation

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Step 18: Create the Waste Hopper Hole
HoldtheReChargX™hole-makingtooldirectly
over the location for the hole and press the
copper hole-making bit against the cartridge
allowingtheheatofthetooltocreatethehole
(there is no need to use excessive force, let
thetooldotheworkwithaminimalamountof
pressure),asshowningure18.
Note:Oncethecoppertipofthehole-making
tool slowly penetrates the top of the toner
cartridge, immediately withdraw the tool and
unplugitfromthewall.
Step 19: Remove the Excess Plastic From
the Hole-Making Tool
Use the metal tip of the small at-blade
screwdriver(includedintheReChargX™Tool
Kit) to remove the small, circular piece of
plastic that will normally remain inside the
copperhole-makingbit(gure19).
Note:Thisstepneedstobecompletedbefore
the hole-making tool cools o.  If the plastic
doeshardeninsidethecopperbit,pluginthe
toolandremovetheplasticdebrisassoonasit
startstoloosenfromthebit.
Figure 18:Createthewastehopperhole
Figure 19:Removetheexcessplasticpiece

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Step 20: Empty the Waste Hopper
Inthisstepwewillremoveanytonerthatisstill
inthewastehopper.
Priortoemptyingthewastehopper,locatethe
newsprint, included in the ReChargX™ RX139
TonerRellKit,andfoldthepaperbothwaysto
createaridgeinthecenterfortonertocollect
duringtheemptyingprocess.
Slowly turn the toner cartridge over placing
theholewithinaninchortwoofsurfaceofthe
newsprint.
Carefullypouroutasmuchofthewastetoner
aspossible(gure20). Shakingthetonercar-
tridgeup-and-downisnotrecommendasit
normallycreatesanunnecessarytonermess.
Ifthetonerstopsowing,standthe cartridge
upand thenre-lowerthe holeoverthe paper
(gentlytappingalongthesideofthecartridge
helpstokeepthetonerowing).
With the majority of the toner removed,
carefully fold the newsprint over and tape
eachend toprevent accidentalspills while
discardingthenewsprintandtoner.
Step 21: Clean the Area Around the Waste
Hopper Hole Before Sealing
Unfoldtheorange“tonergrabber”clothfromthe
ReChargX™ RX139 Premium Print Toner Rell
Kitandstretchitalongbothdimensions(itwill
stretchconsiderablyinonedimensionandnot
theother).
Stretching the orange toner grabber cloth
activatesthetoner retainingsubstance that
isembeddedwithinthecloth.
Youwillbeusingthisclothtocleantheoutside
ofthe wastehopper holeto ensure theRe-
ChargX™leak-proofsealwillbeappliedrmly
tothecartridge(gure21).
Figure 20:EmptytheWasteHopper
Figure 21:Cleaningtheareaaroundthewastehole

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Note:Onlyusethetonergrabberclothonthe
exteriorofthecartridge.Donotusethecloth
tocleananyoftheinternalcomponents,toner
coveredrollerorthedrumunit.
Step 22: Remove the ReChargX™ Seal
from the Protective Backing
RemovetheReChargX™leak-proofsealfromthe
protectivebacking,includedintheReChargX™
RX139TonerRellKit(gure22).
Step 23: Apply the Leak-Proof Seal
Press rmly around the entire seal to ensure
thesealsecurelystickstothetonercartridge,
showningure23.
Step 24: Reset Chip Location
Inthisstepwewillreplacethetonercartridge
reset chip located on the left of the cartridge
shownbythewhitecircleingure24.
Figure 22:RemovingtheReChargX™leak-proofseal 
 fromtheprotectivebacking
Figure 23:Sealingthewastehopperhole
Figure 24:Locatethecartridgeresetchip