Tonerrefillkits Rechargx rx180 User manual

TonerRellKits.com RechargX™ RX180 v2

ReChargX™ RX180 Instructions

For use in the Samsung MLT-D105S and MLT-D105L

toner cartridges

The Samsung MLT-D105S and MLT-D105L are

the toner cartridges most frequently found in

the Samsung ML-1910, ML-1915, ML-2525,

ML-2525W, ML-2580N, SCX-4400, SCX-4600,

SCX-4623F, SCX-4623GN, SF-650, SF-651 and

all other machines using the same underlying

“engine” (gure 1).

These two toner cartridges are quite easy to

rell using our ReChargX™ RX180 Premium Print

Toner Rell Kits.

Within these ReChargX™ RX180 Premium Print

Toner Rell Kit instructions, we will be adding new

toner, removing the waste toner and replacing

the cartridge reset chip.

MLT-D105S: Please refer to gure 1a.

MLT-D105L: Please refer to gure 1b.

Step 1: Orient the Toner Cartridge

Orient the cartridge on your work surface with

the handle toward your chest (gure 2).

In this orientation the cartridge reset chip will

be away from you, shown by the white arrow

in gure 2.

Figure 1a: The Samsung MLT-D105S toner cartridge

Figure 1b: The Samsung MLT-D105L toner cartridge

Figure 2: Cartridge oriented with the cartridge handle

and label toward your chest

TonerRellKits.com RechargX™ RX180 v2

Step 2: Rotate the Toner Cartridge

Turn the cartridge over so the handle is now away

from your chest and the green imaging drum is

closest (gure 3).

Step 3: Cover the Toner Roller

With the cartridge in the same orientation as

previously shown in gure 3 (with the toner

cartridge handle away from your chest), we will

tape a piece of paper over the cartridge imaging

drum by placing tape on both sides of the paper

to secure it to the cartridge (gure 4).

Step 4: Locate the Toner Hopper

Rotate the cartridge back so the toner cartridge

handle is now facing your chest and the reset

chip is opposite.

You will be placing the toner hopper hole within the

area shown by the white circles for either version

of the cartridges, shown in gures 5a & 5b.

MLT-D105S: Please refer to gure 5a.

MLT-D105L: Please refer to gure 5b.

Figure 3: Cartridge rotated to back side

Figure 4: Covering the imaging drum with paper

Figure 5a: Locating the MLT-D105S toner hopper area

Figure 5b: Locating the MLT-D105L toner hopper area

TonerRellKits.com RechargX™ RX180 v2

Step 5: Plug in the Hole-Making Tool

Plug in the hole-making tool included with the

ReChargX™ Tool Kit.

Turn the sand timer over and wait the full three

minutes before using the tool so it reaches

proper operating temperature; this ensures the

tool will easily penetrate the cartridge housing

(gure 6).

Step 6: Create the Toner Hopper Hole

Hold the ReChargX hole-making tool directly over

the location for the hole and press the copper

hole-making bit against the cartridge allowing

the heat of the tool to create the toner hopper

hole.

MLT-D105S: Please refer to gure 7a.

MLT-D105L: Please refer to gure 7b.

Let the tool do the work with a minimal amount

of pressure (gure 7a or 7b).

Note: Once the copper tip of the hole-making

tool slowly penetrates the top of the toner

cartridge, immediately withdraw the tool and

unplug it from the wall.

Step 7: Remove the Excess Plastic From

the Hole-Making Tool

Use the metal tip of the small at-blade

screwdriver, included in the ReChargX™ Tool

Kit, to remove the small, circular piece of

plastic that will normally remain inside the

copper hole-making bit (gure 8).

NOTE: This step needs to be completed before

the hole-making tool cools off. If the plastic

does harden inside the copper bit, plug in the

tool and remove the plastic debris as soon as it

starts to loosen from the bit.

Figure 6: Waiting for the hole-making tool to heat up

Figure 7a: Creating the MLT-D105S toner hopper hole

Figure 7b: Creating the MLT-D105L toner hopper hole

Figure 9: Removing the excess plastic piece

TonerRellKits.com RechargX™ RX180 v2

Step 8: Add ReChargX™ RX180 Premium

Print Toner to the Toner Hopper

Now we will ll the toner hopper with the

ReChargX™ RX180 Premium Print toner.

To ensure the toner ows freely from the bottle

during lling, make certain the cap is screwed

tightly on the bottle, then gently rock/shake

the bottle to free up the toner that may have

settled during shipping.

Next, remove the original cap from the bottle

and replace it with the plastic dispenser spout

from the ReChargX™ RX180 Toner Rell Kit.

To make the adding of the toner to the toner

hopper as easy and dust-free as possible, tilt

the end of the cartridge with the hole in it up

at a 45 degree angle and slowly angle the

dispenser spout on the bottle of toner to meet

up with the hole, as shown in gure 9.

Tilting the bottle up a little more will start the

toner owing into the toner hopper.

NOTE: If at any point the toner stops owing,

simply stand the bottle upright to loosen the

toner and start the pouring process over again

(resist temptation to squeeze the bottle as it

will make a spill or mess more likely).

Fill the hopper until it appears to be full or until

it appears toner no longer ows easily into the

hopper (any toner left in the bottle can easily

be added in the future after you have done a

considerable amount of printing).

Figure 9: Filling the toner hopper with ReChargX™

RX180 Premium Print Toner

TonerRellKits.com RechargX™ RX180 v2

Step 9: Clean the Area Around the Toner

Hopper Hole Before Sealing

Unfold the yellow/orange “toner grabber” cloth

from the ReChargX™ RX180 Premium Print Toner

Rell Kit and stretch it along both dimensions (it

will stretch considerably in one dimension and

not the other). Stretching the yellow/orange

toner grabber cloth activates the toner retaining

substance that is embedded within the cloth.

You will be using this cloth to clean the outside

of the toner hopper hole to ensure the leak-proof

seal will be applied rmly and securely to the

cartridge, as shown in gure 10.

NOTE: Only use the toner grabber cloth on the

exterior of the toner cartridge around the toner

hopper hole area. Do not use the cloth to clean

any of the internal components or the cartridge

imaging drum.

Step 10: Seal the Toner Hopper Hole with

the ReChargX™ Leak-Proof Seal

Remove the protective backing from the

ReChargX™ leak-proof seal (gure 11) and

lower the seal around the toner hopper

hole.

Press rmly around the entire seal to

ensure the seal securely sticks to the toner

cartridge, as shown in gure 12.

Figure 10: Cleaning the area around the toner hopper

hole before sealing

Figure 11: Removing the ReChargX™ leak-proof seal

from the protective backing

Figure 12: Toner hopper with ReChargX™ seal in place

TonerRellKits.com RechargX™ RX180 v2

Step 12: Orient the Toner Cartridge

Orient the toner cartridge so the handle of the

cartridge will be facing away from your chest

and the reset chip is closest to you (gure 13).

Step 13: Waste Hopper Hole Location

The waste hopper hole will be placed on the

bottom-right side of the toner cartridge, shown

by the white circle in gure 14.

NOTE: The waste hopper hole will be placed in

the same location for both cartridge versions

Step 14: Plug in the Hole-Making Tool

Plug in the hole-making tool included with the

ReChargX Tool Kit.

Wait the full 3 minutes (as indicated using the

sand timer). Allowing the tool to heat up for 3

minutes will ensure the tool is hot enough to

penetrate the cartridge more easily, as shown

in gure 15.

Step 15: Create the Waste Hopper Hole

Hold the ReChargX hole-making tool directly over

the location for the hole and press the copper

hole-making bit against the cartridge allowing

the heat of the tool to create the hole (there is

no need to use excessive force, let the tool do

the work with a minimal amount of pressure),

as shown in gure 16.

Note: Once the copper tip of the hole-making

tool slowly penetrates the top of the toner

cartridge, immediately withdraw the tool and

unplug it from the wall.

Figure 13: Locating the waste hopper

Figure 14: Waste hopper location

Figure 15: Wait for the hole-making tool to heat up

Figure 16: Creating the waste hopper hole

TonerRellKits.com RechargX™ RX180 v2

Step 16: Remove the Excess Plastic From

the Hole-Making Tool

Use the metal tip of the small at-blade

screwdriver, included in the ReChargX™ Tool

Kit, to remove the small, circular piece of

plastic that will normally remain inside the

copper hole-making bit (gure 17).

NOTE: This step needs to be completed before

the hole-making tool cools off. If the plastic

does harden inside the copper bit, plug in the

tool and remove the plastic debris as soon as it

starts to loosen from the bit.

Step 17: Empty the Waste Toner Hopper

Now we will remove the waste toner from the

toner cartridge.

NOTE: There is no need to attempt to remove

every last bit of waste toner from the hopper,

just that which comes out easily.

NOTE: This toner cannot be used again as

paper dust, hair, staples and other small

items can accumulate in the waste hopper.

Placing the cartridge inside the plastic bag,

included in the ReChargX RX180 Refill Kit,

carefully pour out any waste toner, as shown

in gure 18.

If the waste toner stops owing, stand the

cartridge up again and then re-lower the hole

into the bag (gently tapping along the side of

the toner cartridge helps to keep the toner

owing as well).

Step 18: Clean the Area Around the Waste

Hopper Hole

After the waste toner has been removed from

the waste hopper, use the yellow/orange toner

grabber cloth to clean around the waste hopper

hole, as shown in gure 19, so the ReChargX™

leak-proof seal will adhere to the cartridge body

as completely as possible.

Figure 17: Removing the excess plastic piece

Figure 18: Emptying the waste toner

Figure 19: Cleaning the area around the toner hopper

hole before sealing

TonerRellKits.com RechargX™ RX180 v2

Step 19: Apply the Leak-Proof Seal

Remove the protective backing from the

ReChargX™ leak-proof seal (gure 20) and

lower the seal around the waste hopper

hole.

Press rmly around the entire seal to ensure

the seal securely sticks to the toner cartridge,

as shown in gure 21.

Step 20: Locate the Toner Cartridge Reset

Chip

The last step of the ReChargX RX180 Premium

Print Toner Rell instructions is to replace the

toner cartridge reset chip.

Orient the toner cartridge so the handle of the

cartridge is facing away from your chest and the

reset chip is closest to you (gure 22).

The white box in gure 22 shows the location of

the toner cartridge reset chip.

Figure 20: Removing the ReChargX™ leak-proof seal

from the protective backing

Figure 21: Waste hopper with ReChargX™ seal in place



Figure 22: The toner cartridge reset chip location

TonerRellKits.com RechargX™ RX180 v2

Step 21: Reset Chip Location

The location of the reset chip is on the front-side

of the toner cartridge and sits within a housing,

shown in gure 23.

Step 22: Remove the Plastic Tabs

The toner cartridge reset chip is held in place

by two small plastic tabs. These tabs must be

removed before the cartridge reset chip can be

removed (gure 24).

Gently pry up on each of the cartridge reset chip

tabs to snap them off so the chip can be removed

from the cartridge.

Step 23: Remove the Reset Chip Housing

After the two tabs have been removed, push

the housing out of the slot (gure 25) and set

it aside.

Figure 23: The toner cartridge reset chip

Figure 24: Cartridge reset chip tab removal

Figure 25: Removing the reset chip housing

TonerRellKits.com RechargX™ RX180 v2

Step 24: Remove the Reset Chip

Pick the green reset chip (gure 26) up and

out of the slot; you may discard this as it is no

longer needed.

Step 25: Replacing the Reset Chip

After removing the old chip, insert the new RX180-RC

chip into the slot. In this orientation make certain the

brass contacts are facing outward (gure 27).

Note: The larger of the brass contacts will be

located in the left corner.

The replacement chip

will not look like the original but will function

in the same way.

Step 26: Secure the Reset Chip Housing

Reinsert the chip housing back into place.

If the

chip housing sits very loosely in the slot a tiny bit

of tape, included in the ReChargX™ RX180-RC chip

bag, can be used on the edge of the chip housing to

hold it in place, as shown in gure 28.

Congratulations – You’re Finished!

Congratulations! You have successfully relled

your Samsung MLT-D105S or MLT-D105L toner

cartridge, emptied the waste hopper and replaced

the cartridge reset chip.

Enjoy your savings. You’ve just saved an average

of $45.04 by relling your toner cartridge!

-End of ReChargX™ RX180 Instructions-

Customer Service / Technical Support

To further help your ReChargX™ RX180 Toner

Rell procedure, we are always ready, willing

and happy to answer any of your questions or

comments via technical support.

Please contact us at 352.343.7533 or

800.527.3712 M - F 8am - 5pm ET.

Additionally, you may also chat with us using

Live Help on our website (M - F 8am - 5pm ET)

or submit a technical support ticket at:

www.TonerRellKits.com/Tech_Support.php

Figure 26: Removing the cartridge reset chip

Figure 27: Replacing the new ReChargX reset chip

Figure 28: Reset chip housing in place with tape

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