Tormach 1100MX User manual

Original Instructions
OPERATOR'S MANUAL Version 0720A

Copyright
Notice
Information is subject to change without notice by Tormach, Inc. For the most recent version of this document,
see tormach.com/support.
You're welcome to make copies of this document for evaluating, learning about, and/or using the machine.
You may not charge for any copies you make beyond the cost of printing.
Unless otherwise noted, companies, names, and various data used in examples are fictitious.
To the Reader
We're dedicated to continually improving our documentation and products, and welcome any clarifications,
corrections, or suggestions.
Credits
Tormach®, 1100MX®, and PathPilot® are trademarks or registered trademarks of Tormach, Inc. Our milling
machines and accessories are covered by one or more of the following U.S. Patents: 7,386,362; D606,568;
D612,406; D621,859; and other patent(s) pending.
Other product or company names may be the trademarks of their respective owners.
Copyright © Tormach, Inc. 2020
Page 2

ABOUT THIS DOCUMENT
SAVE THESE INSTRUCTIONS!
This document contains important safety warnings and
operating instructions for your machine. Before operating this
machine in any way, you and all other operators must read and
understand all instructions. If you don't, there's a risk of voided
warranty, property damage, serious injury, or death.
Keep these instructions with your machine so that they're
readily accessible.
PURPOSE AND SCOPE
This document is intended to provide sufficient information to
allow you to install, configure, and use your machine. It
assumes that you have appropriate experience and/or access
to training for any computer-aided design or manufacturing
software for use with the machine.
GETTING HELP
We provide no-cost technical support through multiple
channels. The quickest way to get the answers you need is
normally in this order:
1. Read this document.
2. Read related documents at tormach.com/support.
3. If you still need answers, gather the following
information so that we may help you as quickly as
possible:
lYour phone number, address, and company name (if
applicable).
lMachine model and serial number, which are located
on the side of the electrical cabinet, next to the Main
Disconnect switch.
lThe version of PathPilot that you’re running.
lAny accessories that you have for your machine.
lA clear and concise description of the issue.
lAny supporting media and information that you can
share with us. For example, you could:
oAnalyze what might have changed since the
machine last worked correctly.
oRecord a short video.
oTake a picture of a part.
oFor software, share log data .zip files, screen
captures, or program files.
For information, see "Share LogData .zip Files"
(below).
oFrom the PathPilot interface, on the Status tab,
record any available information.
oUse a digital multimeter for voltage readings.
4. Once you've gathered the information in Step 3, contact
us in the following ways:
a. Email: [e-mail]
b. Phone: [phone] (Monday through Friday, 8
a.m. to 5 p.m. U.S. Central Standard Time)
SHARE LOGDATA .ZIP FILES
The controller keeps log data on how the machine has been
working, which you can export as a .zip file. This information
helps us troubleshoot software situations much faster.
To share log data .zip files:
1. Put a USB drive into the PathPilot controller.
2. From the PathPilot controller, on the Status tab, select
Log Data.
PathPilot creates a file called logdata_[TODAY'S-
DATE].zip, and saves it on your USB drive.
3. Remove the USB drive from the controller. Email
[e-mail] to contact Tormach Technical
Support for guidance on how to proceed.
ADDITIONAL INFORMATION
For additional technical information and support videos, see
tormach.com/support.
LIABILITY DISCLAIMER
We've made every effort to provide comprehensive and
accurate information, but no warranty or fitness is claimed or
implied. All information provided is on an as is basis. The
authors, publisher, and Tormach, Inc. ("we", "us", and so on)
shall not have any liability for, or responsibility to, any person
or entity for any reason for any loss or damage arising from
the information contained in this document.
This document provides guidance on safety precautions and
techniques, but because the specifics of any one workshop or
other local conditions can vary greatly, we accept no
responsibility for machine performance or any damage or
injury caused by its use. It's your responsibility to verify that
you fully understand the implications of what you're doing and
©Tormach® 2020
Specifications subject to change without notice.
Page 3 Tormach 1100MX Operator's Manual (Version 0720A)
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comply with any legislation and codes of practice applicable to
your city, state, or nation.
©Tormach® 2020
Specifications subject to change without notice.
Page 4 Tormach 1100MX Operator's Manual (Version 0720A)
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SAFETY 21
1.1 Intended Use 22
1.2 Machine Standards 22
1.2.1 American National Safety Institute (ANSI) 22
1.2.2 Occupational Safety and Health Administration (OSHA) 22
1.3 Safety Overview 22
1.3.1 Safety Messages 22
Personal Injury 22
Property Damage 23
1.3.2 Safety Decals 23
On the Electrical Cabinet Door 23
Next to the Main Disconnect 23
On the Spindle Nose 24
1.3.3 Information Decals 24
Serial Number Plate 24
1.4 Machine Safety 24
1.4.1 General Shop Safety 24
1.4.2 Operational Safety 25
General 25
Tooling 26
Workholding 26
1.4.3 Electrical Safety 26
1.5 Noise Exposure 26
ABOUT YOUR MACHINE 29
2.1 Performance Expectations Reference 30
2.1.1 Cutting Performance Reference 30
2.1.2 Resolution and Accuracy Reference 30
2.2 Specifications Reference 31
2.2.1 Machine Specifications 31
SITE REQUIREMENTS 33
3.1 General Site and Space Requirements 34
3.1.1 Site Requirements 34
3.1.2 Space Requirements 34
3.1.3 Operator Workstation Reference 34
3.2 Electrical and Power Requirements 35
3.2.1 Electrical Requirements 35
3.2.2 Power Requirements 35
3.2.3 Options for Non-Conforming Sites 35
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INSTALLATION 37
4.1 Visual Installation Guide 38
4.2 Before You Begin 39
4.3 Installation Tools and Items 39
4.4 Move the Pallet 39
4.5 Assemble the Machine Stand 39
4.6 Unpack the Machine Crate 41
4.7 Install Core Components 42
4.7.1 Install the Y-Axis 42
4.7.2 Lift and Move the Machine 43
Required Tools 43
Before You Begin 43
Assemble the Lifting Bar Kit 43
Connect the Machine for Lifting 44
Lift the Machine 44
4.7.3 Install the Drip Guard 45
4.7.4 Install the X-Axis Motor Cover 45
4.7.5 Install the Controller 46
Install the Controller Arm 46
Install the Monitor 47
Make Monitor Connections 47
Install the PathPilot Controller 48
Set Up the PathPilot Operator Console 48
4.7.6 Install the Oiler 49
Make Automatic Oiler Connections 50
Make Manual Oiler Connections 50
Set Up the Manual Oiler 50
4.7.7 Verify the Installation 50
Power On the Machine 50
Power Off the Machine 52
Verify Spindle Function 52
Verify Axes Function 52
4.8 Install Accessory Components 53
4.8.1 Set Up the Automatic Oiler 53
Look for Leaks and Clear the Lines 53
Specify the Interval Time 53
Specify the Actuation Time 54
4.8.2 Install the FRLFilter-Regulator-Lubricator 54
Install the FRL 54
Set Up the FRL 55
Make Air Connections 55
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4.8.3 Set Up the Coolant Kit 55
4.8.4 Install the Automatic Tool Changer (ATC) 56
Required Tools 57
Required Tools for Installation 57
Required Tools for Verification 57
Air Requirements 57
Prepare the Machine 57
Disassemble the Power Drawbar Button 57
Install the Air Cylinder 58
Mount the Automatic Tool Changer (ATC) Bracket 58
Install the Main Assembly 59
Level the Automatic Tool Changer (ATC) 59
Prepare the Machine 59
Examine Perpendicularity in the Y Direction 60
Examine Perpendicularity in the X Direction 60
Examine the Alignment of the Carousel Door Opening 60
Make Air Connections 61
Make Electrical Connections 62
Verify the Installation 62
Adjust the Tool Alignment and Set the Tool Tray Height and Encoder Position 63
4.8.5 Install the 4th Axis 64
Required Tools 65
Unpack the 4th Axis 65
Lubricate the Rotary Table 65
Adjust the Backlash 66
To Set the Backlash by Positioning the Backlash Adjustment Screw 66
To Set the Backlash by the Numbers 66
Mount the Rotary Table 67
Install the A-Axis Motor Driver 67
Verify the Installation 67
4.8.6 Install the Chip Pans 68
4.8.7 Install the Backsplash and Splash Guard 69
4.8.8 Install the Enclosure 69
Before You Begin 70
Required Tools 70
Install the Enclosure Panels 70
Install the Left Rear Panel 70
Install the Left Side Panel 71
Install the Left Side Window Retainers 71
Install the Left Front Panel 71
Install the Right Rear Side Panel 72

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Install the Right Rear Top Panel 72
Install the Right Side Panel 72
Install the Right Side Window Retainers 72
Install the Right Front Panel 72
Install the Left Top Panel 73
Install the Right Top Panel 73
Install the Front Upper Panel 74
Install the Front Lower Panel 74
Install the Rear Splash Shield 74
Assemble the Linear Rails 74
Install the Linear Assemblies 75
Assemble the Front Doors 76
Install the Front Door Assemblies 76
Install the Door Latch 77
Install the Floodlights 77
Install the Side Windows 78
Install the Access Panel 79
Install the Stainless Steel Wear Guard 80
Use the Maintenance Labels 80
About the Maintenance Labels 80
Write the Date on the Maintenance Labels 80
Replace the Windows 80
4.8.9 Set up the Door Lock Switch Kit 80
Install the Door Lock Switch Kit 80
Update PathPilot 82
Download and Install an Update File from the Controller 82
Install an Update File from a USB Drive 83
Enable the Door Lock Switch Kit 83
4.8.10 Install the PathPilot Operator Console 84
Required Tools 84
Prepare the Machine 84
Remove the Right Side Window 84
Remove the Operator Box 84
Install the Mount Arm 84
Mount the Console 86
Assemble the Controller and Keyboard Tray 86
Lift and Secure the Controller Assembly 87
Make Electrical Connections 88
Reassemble the Machine 90
4.9 Set Up the PathPilot Controller 90
4.9.1 Specify the Date and Time 90
4.9.2 Specify the Keyboard Language 90
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4.9.3 Configure the Optional Touch Screen Kit 90
SYSTEM BASICS 91
5.1 System Reference 92
5.1.1 Machine Table 92
5.1.2 Spindle 92
About the Spindle 92
5.1.3 Axes 92
5.2 Basic Controls Reference 92
5.2.1 Machine Controls 92
5.2.2 PathPilot Interface 93
PATHPILOT INTERFACE OVERVIEW 95
6.1 About PathPilot 96
6.2 Notebook Section Reference 96
6.2.1 Main Tab Reference 96
6.2.2 File Tab Reference 96
6.2.3 Settings Tab Reference 97
6.2.4 Offsets Tab Reference 97
6.2.5 Conversational Tab Reference 97
6.2.6 Probe Tab Reference 97
6.2.7 Status Tab Reference 98
6.3 Persistent Controls Section Reference 98
6.3.1 Program Control Area Reference 98
6.3.2 Position Status Area Reference 98
6.3.3 Manual Control Area Reference 99
6.4 Keyboard Shortcuts Reference 99
6.5 Manage PathPilot Versions 99
6.5.1 Download and Install an Update File from the Controller 99
6.5.2 Install an Update File from a USB Drive 100
6.5.3 Install a Previous Version of an Update File 100
PATHPILOT TOOLS AND FEATURES 103
7.1 Create and Load G-Code Files 104
7.1.1 Load G-Code 104
Transfer Files to and From the Controller 104
About System Files 104
Preview G-Code Files 104
Access Recent G-Code Files 105
Close the Current Program 105
7.1.2 Edit G-Code 105

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Edit G-Code with a Text Editor 105
Edit G-Code with Conversational Programming 105
Change the Step Order 106
Create a New Job Assignment 106
Load an Existing G-Code File 106
Edit a Job Assignment 106
7.1.3 Read G-Code 106
Expand the G-Code Tab 106
About the G-Code Tab 106
Search in the Code 107
Set a New Start Line 107
Lead-In Moves 108
Change the View of the Tool Path Display 108
About the Tool Path Display 109
7.1.4 Use Conversational Programming 109
About Conversational Programming 109
Create a Face on a Part 109
About Facing 110
Facing in PathPilot 110
Facing Reference 111
Create a Profile on a Part 111
About Profiling 111
Profiling in PathPilot 111
Profiling Reference 112
Create a Pocket on a Part 112
About Pockets 113
Creating Pockets in PathPilot 113
About Circular Pockets 113
About Rectangular Pockets 114
Create Hole Locations on a Part (Drill/Tap) 114
About Drilling and Tapping 115
Drilling and Tapping in PathPilot 115
Create a Drilling Sequence 115
Create a Tapping Sequence 116
Drilling and Tapping Reference 116
Create Threads on a Part 117
About Thread Milling 117
Thread Milling in PathPilot 117
Thread Milling Reference 118
Create Text to Engrave on a Part 118
About Engraving 119
Import a DXFFile 119
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Working with Layers and Shapes 119
Change the Layer or Shape Cut Order 119
Adjust the Tree View Window 120
Working in the Preview Window 120
7.2 Machine Settings and Accessories 120
7.2.1 Change the Network Name 120
7.2.2 Select the Spindle Type 120
7.2.3 Specify the Tool Change Method 120
About Automatic Tool Changes 121
About Manual Tool Changes 121
7.2.4 Enable Accessories 121
Enable the 4th Axis Homing Kit 121
Enable the Door Lock Switch Kit 121
Enable Probing and Tool Measuring Options 122
Enable the RapidTurn 122
Enable the Touch Screen Kit 122
About Soft Keyboards 122
Enable the USBM-Code I/OInterface Kit 122
7.2.5 Enable an Internet Connection 122
Connect to Dropbox 123
Enable Automatic Updates 124
7.3 Set Up G-Code Programs 125
7.3.1 Use a Probe with PathPilot 125
Before You Begin 125
Use a Probe to Find a Feature's Location 125
Use a Probe to Set Work Offset Zeroes 125
Set the X and Y Work Offset Zero on the Corner of a Feature 125
Set the Work Offset Zeroes on a Feature 125
Use a Probe to Find the Center of a Feature 126
Find the Center of a Pocket 126
Find the Center of a Slot 126
Find the Center of a Rectangular Boss 126
Find the Center of a Circular Boss 126
Find the Center Rotation of an A-Axis 127
7.3.2 Set Tool Length Offsets 127
Touch Off the Tool Length Offsets 127
Set a Known Reference Height 127
Measure Tools Using a Known Reference Height 128
Use an ElectronicTool Setter (ETS) to Measure Tools 128
Use a Zero Setting Gauge to Measure Tools 129
Set a Known Reference Height 129

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Verify the Calibration of the Zero Setting Gauge 129
Measure Tools Using a Known Reference Height 129
About Tool Offsets 130
7.3.3 Set Work Offsets 130
About Work Offsets 130
7.3.4 View Work Offsets 131
7.3.5 View Available G-Code Modes 131
7.4 Run G-Code Programs 131
7.4.1 Bring the Machine Out of Reset 131
About Reset Mode 131
7.4.2 Disable Hard Stop Referencing 132
7.4.3 View the Active Axis to Jog 132
7.4.4 Jog the Machine 132
Jog in Continuous Velocity Mode 133
Jog in Step Mode 133
7.4.5 View the Current Machine Position 133
7.4.6 Reference the Machine 133
About Referencing 133
7.4.7 Start a Program 134
About Cycle Start 134
Cycle Start Reference 134
7.4.8 Stop Machine Motion 134
7.4.9 Operate the Coolant Pump 134
About Coolant 134
7.4.10 View the Active G-Code Modes 134
7.4.11 View the Distance to Go 134
About Distance to Go 135
7.5 Control G-Code Programs 135
7.5.1 Use the Feed Hold Function 135
About Feed Hold 135
7.5.2 Use the Feed Rate Override Function 135
About Feed Rate Override 135
7.5.3 Use M01 Break Mode 136
About M01 Break 136
7.5.4 Use the Maxvel Override Function 136
About Maxvel Override 136
7.5.5 Use Single Block Mode 136
About Single Block 136
7.5.6 Use the Spindle Override Function 137
About Spindle Override 137
7.5.7 Change the Feed Rate 137
About Feed Rates 137
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7.5.8 Change the Spindle Speed 137
About Spindle Controls 138
Spindle Controls Reference 138
7.5.9 Change the Tool Number 138
About M6 G43 138
7.5.10 Use a G30 Position 138
About G30 139
7.5.11 View the Tool Length 139
7.5.12 Manually Enter Commands 139
About the MDI Line DROField 139
Admin Commands Reference 139
7.5.13 Copy Recently Entered Commands 140
7.5.14 Limit a G30 Move 140
About G30 140
7.5.15 Use Feeds and Speeds Suggestions 140
Refresh DROField Values 141
Use Additional Provided Information 141
Enable Feeds and Speeds Suggestions in Conversational Routines 141
Create Tool Descriptions 142
Manually Enter Tool Descriptions 142
Automatically Generate Tool Descriptions 142
Tool Keywords Reference 143
7.6 System File Management 143
7.6.1 Manage System Files 143
About System Files 144
7.6.2 Create Backup Files 144
About Backup Files 145
7.6.3 Restore Backup Files 145
7.6.4 Import and Export the Tool Table 146
Import a .csv File 146
Export the Tool Table as a .csv File 146
BASIC OPERATIONS 147
8.1 Start the Machine 148
8.2 Reference the Machine 148
8.2.1 About Referencing 148
8.3 Jog the Machine 148
8.3.1 About Jogging 149
About Continuous Velocity Jogging 149
About Step Jogging 149
8.3.2 Jog Controls Reference 149

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Jogging in PathPilot 149
Jogging with the Keyboard 149
Jogging with the (Optional) JogShuttle 149
8.4 Manually Control the Spindle 150
8.4.1 Change the Spindle Speed Range 150
8.4.2 About the Spindle 150
8.4.3 Spindle Controls Reference 151
8.5 Load G-Code 151
8.6 Set Up Tooling 151
8.6.1 Install a Tool in a Set Screw Tool Holder 151
8.6.2 Install a Tool in an ER Collet Tool Holder 151
8.6.3 Install a Drill Chuck in a Jacobs Taper Arbor 152
8.7 Set Tool Length Offsets 152
8.7.1 Touch Off the Tool Length Offsets 152
Set a Known Reference Height 152
Measure Tools Using a Known Reference Height 153
8.7.2 Use an ElectronicTool Setter (ETS) to Measure Tools 153
8.7.3 Use a Zero Setting Gauge to Measure Tools 154
Set a Known Reference Height 154
Verify the Calibration of the Zero Setting Gauge 154
Measure Tools Using a Known Reference Height 154
8.7.4 About Tool Offsets 155
8.8 Set Work Offsets 155
8.8.1 About Work Offsets 155
8.9 Operate the Coolant Pump 156
8.9.1 About Coolant 156
FIRST PART TUTORIAL 157
9.1 About This Tutorial 158
9.2 Before You Begin 158
9.3 Required Items and Tools 158
9.4 Set Up the Machine 158
9.4.1 About Referencing 158
9.5 Mount the Workpiece 159
9.6 Set the Work Offsets 159
9.6.1 Set the Z Zero 159
9.6.2 Set the X/YZeroes 159
9.6.3 About Work Offsets 159
9.6.4 About True Positive Tool Length 160
9.6.5 About X/Y Part Zeroes 160
9.7 Set Tool Offsets 160
9.7.1 Touch Off the Tool Offsets 160
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9.7.2 Measure Tools Using a Known Reference Height 160
9.8 Complete the Milling Operations 161
9.8.1 Create a Pocket 161
Load the Tool 161
Write the G-Code with Conversational 161
Run the Program 162
9.8.2 Engrave the Text 162
Write the G-Code with Conversational 162
Run the Program 163
PROGRAMMING 165
10.1 Programming Overview 166
10.1.1 About G-Code Programming Language 166
Comments and Messages 166
10.1.2 G-Code Formatting Reference 166
Line Numbers 167
Words 167
Letters 167
Values 167
Order of Execution 168
Modal Groups 169
10.1.3 Supported G-Codes Reference 170
10.2 Programming G-Code 171
10.2.1 About the Examples Used 171
10.2.2 Rapid Linear Motion (G00) 171
10.2.3 Linear Motion at Feed Rate (G01) 172
10.2.4 Arc at Feed Rate (G02 and G03) 172
Radius Format Arc 172
Center Format Arc 173
Arc in XY Plane 173
Arc in XZ Plane 173
Arc in YZ Plane 173
10.2.5 Dwell (G04) 174
10.2.6 Set Offsets (G10) 174
Set Tool Table (G10 L1) 174
Set Coordinate System (G10 L2) 175
Set Tool Table (G10 L10) 175
Set Tool Table (G10 L11) 175
Set Coordinate System (G10 L20) 175
10.2.7 Plane Selection (G17, G18, G19) 175
10.2.8 Length Units (G20 and G21) 176

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10.2.9 Return to Predefined Position (G28 and G28.1) 176
10.2.10 Return to Predefined Position (G30 and G30.1) 176
10.2.11 Automatically Measure Tool Lengths with an ETS (G37 and G37.1) 176
Move to G37 Position Over ETS (G37.1) 176
Move and Measure Tool Length (G37) 177
10.2.12 Straight Probe (G38.x) 177
Use the Straight Probe Command 178
10.2.13 Cutter Compensation (G40, G41, G42) 178
10.2.14 Dynamic Cutter Compensation (G41.1 and G42.1) 179
10.2.15 Apply Tool Length Offset (G43) 179
10.2.16 Engrave Sequential Serial Number (G47) 179
10.2.17 Cancel Tool Length Compensation (G49) 180
10.2.18 Absolute Coordinates (G53) 180
10.2.19 Select Work Offset Coordinate System (G54 to G59.3) 180
10.2.20 Set Exact Path Control Mode (G61) 180
10.2.21 Set Blended Path Control Mode (G64) 180
10.2.22 Distance Mode (G90 and G91) 180
10.2.23 Arc Distance Mode (G90.1 and G91.1) 180
10.2.24 Temporary Work Offsets (G92, G92.1, G92.2, and G92.3) 181
10.2.25 Feed Rate Mode (G93, G94, and G95) 181
10.2.26 Spindle Control Mode (G96 and G97) 182
10.3 Programming Canned Cycles 182
10.3.1 Canned Cycles Reference 182
Supported Canned Cycles 182
10.3.2 High Speed Peck Drill (G73) 183
10.3.3 Cancel Canned Cycles (G80) 184
10.3.4 Drilling Cycle (G81) 184
10.3.5 Simple Drilling Cycle (G82) 185
10.3.6 Peck Drilling Cycle (G83) 185
10.3.7 Tapping Cycle (G84) 185
10.3.8 Boring Cycle (G85) 185
10.3.9 Boring Cycle (G86) 186
10.3.10 Boring Cycle (G88) 186
10.3.11 Boring Cycle (G89) 186
10.4 Programming M-Code 186
10.4.1 Supported M-Codes Reference 186
10.4.2 Program Stop and Program End (M00, M01, M02, and M30) 187
10.4.3 Spindle Control (M03, M04, and M05) 187
10.4.4 Tool Change (M06) 187
10.4.5 Coolant Control (M07, M08, and M09) 187
10.4.6 Override Control (M48 and M49) 188
10.4.7 Feed Override Control (M50) 188
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10.4.8 Spindle Speed Override Control (M51) 188
10.4.9 Set Current Tool Number (M61) 188
10.4.10 Set Output State (M64 and M65) 188
10.4.11 Wait on Input (M66) 188
10.5 Programming Input Codes 189
10.5.1 Feed Rate (F) 189
10.5.2 Spindle Speed (S) 189
10.5.3 Change Tool Number (T) 189
10.6 Advanced Programming 189
10.6.1 Parameters 189
Parameters Reference 189
Parameter Syntax 189
Parameter Scope 190
Behavior of Uninitialized Parameters 190
Parameter Mode 190
Persistence and Volatility 190
Intended Use 190
Numbered Parameters Reference 190
Read-Only Parameters 190
Subroutine Parameters Reference 191
Named Parameters Reference 191
10.6.2 Expressions 191
Binary Operators Reference 191
Functions Reference 192
10.6.3 Subroutines 192
Subroutines Reference 192
Conditional Subroutines Reference 193
if/endif 193
if/elseif/else/endif 193
Repeating Subroutines Reference 194
Looping Subroutines Reference 194
do/while 194
while/endwhile 194
MACHINE MAINTENANCE 195
11.1 Maintenance Safety 196
11.1.1 All Maintenance Procedures 196
11.1.2 Swarf Maintenance Procedures 196
11.1.3 Coolant Maintenance Procedures 196
11.2 Maintenance Schedules 196
11.2.1 Daily 196

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11.2.2 Weekly 196
11.2.3 Monthly 196
11.2.4 Semi-Annually 196
11.2.5 Annually 197
11.3 Regularly Maintaining the Machine 197
11.3.1 Clean the Way Covers 197
11.3.2 Clean the Coolant System 197
About Cutting Fluid 197
Cutting Fluid Reference 197
11.3.3 Examine the Drawbar 198
11.3.4 Examine the Enclosure Windows 198
11.3.5 Lubricate the Machine 198
About the Manual Oiler 198
About the Automatic Oiler 198
Lubrication System Reference 199
11.3.6 Examine the Spindle Belt 199
11.3.7 Examine the Pull Stud Clamp 199
11.3.8 Prevent Rust 199
Remove Rust 199
TROUBLESHOOTING 201
12.1 Troubleshooting Safety 202
12.2 Getting Help 202
12.3 Required Tools 203
12.4 Frequently Found Problems 203
12.5 Electrical Service 204
12.6 Power Distribution Subsystem 204
12.6.1 The Controller Won't Power On 204
12.6.2 The Coolant Pump Won't Run 205
12.7 Control Power Subsystem 206
12.7.1 The Machine Won't Power On 206
12.8 Axes Drive Subsystem 207
12.8.1 All Axes Won't Move When Commanded 208
12.8.2 One Axis Won't Move (or Only Moves in One Direction), and Other Axes Move 208
DC-BUS Power Distribution Reference 211
12.8.3 Axis Movement is Noisy 211
12.8.4 Can't Reference All Axes 212
Limit Switch Function Reference 214
12.8.5 Lost Motion on Axis Travel 215
12.9 Spindle Drive Subsystem 217
12.9.1 The Spindle Won't Turn 218
Run and Direction Commands Reference 221
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©Tormach® 2020
Specifications subject to change without notice.
Page 19 Tormach 1100MX Operator's Manual (Version 0720A)
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TABLE OF CONTENTS
Spindle VFD Trip Reference 221
12.9.2 Machining Operations are Loud ("Chattery") 222
12.9.3 Can't Load or Unload a Tool, or the Spindle's Drawbar Drags Against the Power Drawbar Cylinder's Piston Bolt 224
12.9.4 Spindle Rotates on Contact, or Spindle Isn't Rigidly Clamped 225
DIAGRAMS AND PARTS LISTS 227
13.1 Base Machine Exploded View 228
13.2 Base Machine Parts List 229
13.3 Spindle Cartridge Exploded View 230
13.4 Spindle Cartridge Parts List 231
13.5 Spindle Head Exploded View 232
13.6 Spindle Head Parts List 233
13.7 BT30 Power Drawbar Cylinder Exploded View 234
13.8 BT30 Power Drawbar Cylinder Assembly Parts List 235
13.9 Power Drawbar Push Button Exploded View 236
13.10 Power Drawbar Push Button Parts List 237
13.11 Spindle Motor Cover Exploded View 238
13.12 Spindle Motor Cover Parts List 239
13.13 X-Axis Assembly Exploded View 240
13.14 X-Axis Assembly Parts List 241
13.15 Y-Axis Assembly Exploded View 243
13.16 Y-Axis Assembly Parts List 244
13.17 Y-Axis Saddle Exploded View 246
13.18 Y-Axis Saddle Parts List 247
13.19 X-Y Axis Assembly Exploded View 248
13.20 X-Y Axis Assembly Parts List 249
13.21 Z-Axis Assembly Exploded View 250
13.22 Z-Axis Assembly Parts List 251
13.23 Lubrication System Diagram 253
PNEUMATIC SCHEMATICS 255
14.1 Power Drawbar Pneumatics 256
14.2 Automatic Tool Changer (ATC) Pneumatics 257
ELECTRICAL SCHEMATICS 259
15.1 230 Vac Power (Sheet 1) 260
15.2 24 Vdc Controls (Sheet 2) 261
15.3 Axis Drive Bus (Sheet 3) 262
15.4 Spindle Drive (Sheet 4) 263
15.5 Machine Control Board (Sheet 5) 264
15.6 Limit/Door Switches (Sheet 6) 265

©Tormach® 2020
Specifications subject to change without notice.
Page 20 Tormach 1100MX Operator's Manual (Version 0720A)
For the most recent version, see tormach.com/support
15.7 Accessory and Auxiliary Power (Sheet 7) 266
15.8 Grounds (Sheet 8) 267
15.9 Electrical Panel Layout and Fuse Table (Sheet 9) 268
15.10 Operator Box Layout (Sheet 10) 269
15.11 Wiring Table (Sheet 11) 270
TABLE OF CONTENTS