Toro Multi Pro 5800 User manual

FormNo.3365-836RevD
MultiPro®5800TurfSprayer
ModelNo.41593—SerialNo.311000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3365-836*D

TheMulti-Pro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeused
byprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforsprayingon
well-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwith
asparkarrestermufer.Itisaviolationof
CaliforniaPublicResourceCodeSection4442to
useoroperatetheengineonanyforest-covered,
brush-covered,orgrass-coveredland.Other
statesorfederalareasmayhavesimilarlaws.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughT orodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.Youmay
contactTorodirectlyatwww.T oro.comforproduct
andaccessoryinformation,helpndingadealer,or
toregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g013755
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ChemicalSafety.................................................4
BeforeOperating................................................5
WhileOperating..................................................5
Maintenance.......................................................7
SoundPower......................................................7
SoundPressure..................................................7
Hand-ArmVibration............................................7
WholeBodyVibration.........................................7
SafetyandInstructionalDecals..........................8
Setup......................................................................12
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

1CheckingtheBoomHingeSprings.................12
2Learningmoreaboutyourproduct..................13
ProductOverview...................................................14
Controls...........................................................15
Specications..................................................20
Operation................................................................20
ThinkSafetyFirst..............................................20
BeforeDrivingtheSprayerfortheFirst
Time..............................................................20
Pre-StartingChecks.........................................22
DrivingtheSprayer...........................................22
NewSprayerBreak-In......................................23
OperatingtheSprayer......................................23
FillingtheFreshWaterT ank..............................24
FillingtheSprayTank........................................24
OperatingtheBooms........................................24
Spraying...........................................................25
TurfCarePrecautionsWhileOperatingin
StationaryModes..........................................25
SprayingTips....................................................25
UncloggingaNozzle.........................................26
SelectingaNozzle............................................26
CleaningtheSprayer........................................26
CalibratingtheAgitationBypassValve..............27
Pump................................................................28
TransportingtheSprayer..................................28
TowingtheSprayer...........................................28
Maintenance...........................................................30
RecommendedMaintenanceSchedule(s)...........30
DailyMaintenanceChecklist.............................31
NotationforAreasofConcern...........................33
Pre-MaintenanceProcedures..............................33
JackingtheSprayer..........................................33
Lubrication..........................................................34
GreasingtheSprayer........................................34
GreasingtheBoomHinges...............................34
GreasingtheActuatorRodBearings.................35
EngineMaintenance...........................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
FuelSystemMaintenance...................................39
CheckingtheFuelLineand
Connections..................................................39
BleedingtheFuelSystem.................................39
BleedingAirfromtheInjectors..........................40
DrainingtheFuelT ank......................................40
ServicingtheFuelFilters..................................41
ElectricalSystemMaintenance...........................42
ReplacingtheFuses.........................................42
ServicingtheBattery.........................................42
DriveSystemMaintenance..................................44
ChecktheTirePressure...................................44
InspectingtheWheels/Tires..............................44
ChangingthePlanetaryGearboxFluid.............44
AdjustingtheFrontWheelToe-In......................45
CoolingSystemMaintenance..............................46
CheckingtheCoolantLevel..............................46
ServicingtheCoolingSystem...........................46
BrakeMaintenance.............................................48
CheckingtheBrakes.........................................48
AdjustingtheBrakes.........................................48
BeltMaintenance................................................49
ServicingtheDriveBelts...................................49
HydraulicSystemMaintenance...........................49
HydraulicFluidSpecication.............................49
CheckingtheHydraulicFluid............................50
ServicingtheHydraulicOil................................50
SpraySystemMaintenance.................................52
InspectingtheHoses........................................52
PumpMaintenance...........................................53
AdjustingtheActuators.....................................53
InspectingtheNylonPivotBushings.................54
InspectingtheTankStraps................................54
Cleaning..............................................................55
CleaningtheSuctionStrainer...........................55
Storage...................................................................56
Troubleshooting......................................................57
Schematics.............................................................60
3

Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
Supervisors,operators,andservicepersons
shouldbefamiliarwiththefollowingstandardsand
publications:(Thematerialmaybeobtainedfromthe
addressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A.
•SAEJ2258LightUtilityVehicle
SAEInternational
400CommonwealthDrive,Warrendale,
PA15096-0001,U.S.A.
•ANSI/UL558;InternalCombustionEngine
PoweredIndustrialTrucks
AmericanNationalStandardsInstitute,Inc.
1430BroadwayNewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
Thesprayerisanoff-highwayvehicleonlyand
isnotdesigned,equipped,ormanufactured
foruseonpublicstreets,roads,orhighways.
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrained
andfamiliarwiththeOperator'sManual,Engine
Manual,andalllabelsonthesprayer.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.slopes
toosteepforsprayeroperation).
ChemicalSafety
WARNING
Chemicalsubstancesusedinthespray
systemmaybehazardousandtoxictoyou,
bystanders,animals,plants,soilsorother
property.
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.For
example,useappropriatePersonal
ProtectiveEquipment(PPE)including
faceandeyeprotection,gloves,orother
equipmenttoguardagainstpersonal
contactwiththechemical.
•Keepinmindthattheremaybemorethan
onechemicalusedandinformationon
eachshouldbeassessed.
•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!
•Beforeworkingonaspraysystem
makesurethesystemhasbeentriple
rinsedandneutralizedaccordingto
therecommendationsofthechemical
manufacturer(s).
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensure
thataslittleskinaspossibleisexposedwhile
usingchemicals.
•Havecleanwateravailableespeciallywhenlling
thespraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Alwayswashyourhandsandotherexposedareas
assoonaspossibleafternishingthework.
4

•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;
neverenterthetankorplaceyourheadoveror
intheopening.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethissprayer.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthesprayer.
•Thissprayerisdesignedtocarryonlyyou,the
operatorandonepassengerintheseatprovided
bythemanufacturer.Nevercarryanypassengers
onthesprayer.
•Neveroperatethesprayerwhenunderthe
inuenceofdrugsoralcohol.Evenprescription
drugsandcoldmedicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Be
suretotakeoccasionalbreaks.Itisveryimportant
thatyoustayalertatalltimes.
•Becomefamiliarwiththecontrolsandknowhow
tostoptheenginequickly.
•Keepallshields,safetydevices,anddecals
inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.
•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingparts
andcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,
andahelmetisadvisableandrequiredbysome
localsafetyandinsuranceregulations.
•Avoiddrivingwhenitisdark,especiallyin
unfamiliarareas.Ifyoumustdrivewhenitisdark,
besuretodrivecautiously,usetheheadlights,and
evenconsideraddingadditionallights.
•Beextremelycarefulwhenoperatingaround
people.Alwaysbeawareofwherebystanders
mightbeandkeepthemawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.
Makesurethattheproblemiscorrectedbeforethe
sprayerorattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightand
allhosesareingoodconditionbeforeapplying
pressuretothesystem.
•Sincegasolineishighlyammable,handleit
carefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout
1inch(25mm)belowthetopofthetank(the
bottomofthellerneck).Donotoverllit.
–Wipeupanyspilledgasoline.
WhileOperating
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Theoperatorshouldremainseatedwhenever
thesprayerisinmotion.Theoperatorshould
keepbothhandsonthesteeringwheelwhenever
possible.Keepyourarmsandlegswithinthe
sprayerbodyatalltimes.
•Failuretooperatethesprayersafelymayresultin
anaccident,tipoverofthesprayer,andserious
injuryordeath.Drivecarefully.T opreventtipping
orlossofcontrol:
–Useextremecaution,reducespeed,and
maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,unfamiliarareas,or
anyareasthathaveabruptchangesinground
conditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayer
onwetsurfaces,inadverseweatherconditions,
athigherspeeds,orwithafullload.Stopping
timeanddistancewillincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgo
fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofsprayercontrol.
5

–Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayeris
notdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthe
sprayercanproducesparkscapableofigniting
explosivematerials.Neveroperatethesprayer
inornearanareawherethereisdustorfumes
intheairwhichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,
stopworkandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.These
areasmaybehotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.Removeyourfootfromthetractionpedal
andsettheparkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey.
Important:Donotparkthemachineon
anincline.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.
Thisgivesyouextratimetostoporturnaway.
Hittinganobstaclecandamagethesprayerand
itscontents.Moreimportant,itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpact
onyourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongto
stoponwetsurfacesasondrysurfaces.Ifyou
drivethroughstandingwaterdeepenoughtoget
thebrakeswet,theywillnotworkwelluntiltheyare
dry.Afterdrivingthroughwater,youshouldtest
thebrakestomakesuretheyworkproperly.Ifthey
donot,driveslowlywhileputtinglightpressureon
thebrakepedal.Thiswilldrythebrakesout.
ROPSSafety
Note:ForeachmachinecoveredinthisOperator’s
Manual,acabinstalledbyT oroisaROPS.
•DonotremovetheROPSfromthemachine.
•Fastentheseatbeltandensurethatyoucan
releaseitquicklyinanemergency.Alwayswear
yourseatbeltwhentherollbarisuporona
machinewithacabinstalledbyToro.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplaceanydamagedROPScomponent.Donot
repairoralterit.
OperatingonHillsandRough
Terrain
Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrive
straightupordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightof
theloadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthesprayer.Donot
slamonthebrakeswhenrollingbackward,asthis
maycausethesprayertooverturn.
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.
•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
6

Loading
Theweightofthecargocanchangethesprayer
centerofgravityandsprayerhandling.T oavoidloss
ofcontrolandpersonalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperating
onhillsandroughterraintoavoidtippingor
overturningofthesprayer.
•Liquidloadscanshift.Thisshiftinghappens
mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
sprayertotipover.
•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeperforminganymaintenance,ensure
thatthesystemhasbeenthoroughlyrinsedand
cleaned.
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheignitiontoprevent
someonefromaccidentallystartingtheengine.
•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfrom
theengineandanymovingparts.Keepeveryone
away.
•Donotuseopenpansoffuelorammable
cleaninguidswhencleaningparts.
•Donotadjustthetractioncontrolspeed.To
ensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthegroundspeed.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcause
injuryrequiringsurgerywithinafewhoursbya
qualiedsurgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineT ororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthissprayerinanymanner
thatmayaffectsprayeroperation,performance,
durability,oritsuse,mayresultininjuryordeath.
Suchusecouldvoidtheproductwarranty.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof99
dBA,whichincludesanUncertaintyValue(K)of1
dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof85dBA,whichincludesanUncertaintyValue
(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=0.22m/s2
Measuredvibrationlevelforlefthand=0.26m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.3m/s2
UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal93-6686
93–6686
1.Hydraulicoil2.ReadtheOperator's
Manual.
decal100-8619
100-8619
1.Sprayon2.Sprayoff
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal107-8667
107-8667
1.Jacking
2.Jackpointlocations
3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle
decal107-8724
107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
decal107-8731
107-8731
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto55-75ft-lb(75-102N-m).
decal107-8732
107-8732
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto75-90ft-lb(95-122N-m).
8

decal117-2718
117–2718
decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
decal119-0567
119-0567
1.Sonicboom9.Boomlift,leftboom
2.Throttle—fast10.Boomlift,rightboom
3.Headlights11.Raise
4.Throttle—slow12.Lower
5.Foammarker,leftboom13.Leftboomsprayswitch
6.Foammarker,rightboom14.Centerboomsprayswitch
7.On15.Rightboomsprayswitch
8.Off
decal119-0568
119-0568
1.Cruisecontrol4.On
2.Agitation5.Off
3.Pump
9

decal119-0578
119-0578
1.Increase6.Rinsefromcleanwater
tank
2.Continuousvariable
setting,spraypressure
7.Mixeductor
3.Decrease8.Sonicboom
4.On9.Hazardlights
5.Off
decal119-5046
119-5046
1.ReadtheOperator'sManualforinformationonfuses.
2.Foammarker—15amp
3.Boomlift—10amp
4.Spraysystem—20amp
5.Breakerswitch—15amp
6.Ignition—15amp
7.Headlights—15amp
8.Cruisecontrol—10amp
decal119-6035
119-6035
1.Engine—stop3.Engine—start
2.Engine—run,preheat
decal120-0616
120–0616
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
decal120-0617
120-0617
1.Pinchpoint,hand—keephandsawayfromhinge.
2.Crushinghazard,boom—keepbystandersasafedistance
fromthemachine.
decal120-0622
120-0622
1.Warning—readtheOperator'sManual.
2.Warning—donotenterthetank.
3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
10

decal120-0623
120-0623
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator'sManual.
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
decal120-0624
120-0624
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
decal120-0619
120-0619
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive
slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.
2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe
ignitionkeyandturnittothestartposition.
3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
7.Tostoptheengine,pressthebrake,putthegearselectorin
neutral,settheparkingbrake,releasethebrake,stopthe
engine,andremovethekey.
4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriversseat.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheboomhingesprings.
Ignitionkey2
Operator'sManual1
EngineOperator'sManual1
PartsCatalog1
OperatorTrainingMaterial1
RegistrationCard1
2
Pre-deliveryInspectionSheet1
Readthemanualsandwatchthe
trainingmaterialsbeforeoperatingthe
machine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Important:Thissprayerissoldwithoutnozzlesandacontroller.EitheraManualSprayOperationKit
orProControl ™ ™
™
XPKitisnecessaryfortheproperfunctionofthemachine.
Tousethesprayer,youmustobtainandinstallnozzles.ContactyourAuthorizedToroDistributorfor
informationontheavailableboomkitandaccessories.
Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime(ifyoudonotusePro
Control™ ™
™XPSpraySystem),adjusttheboombypassvalvessothatthepressureandapplicationrate
remainsthesameforallboomswhenyouturnoneormoreboomsoff.RefertoCalibratingtheBoom
BypassValvessectionintheOperationsection.
1
CheckingtheBoomHinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto1.56inchesifnecessary.
Thesprayerisshippedwiththeboomextensions
swungforwardtofacilitatepackagingofthemachine.
Thespringsarenotfullytightenedatthetimeof
manufacturetoallowtheboomstobeinthisposition
fortransit.Beforeoperatingthemachine,thesprings
mustbeadjustedtothecorrectcompression.
1.Ifnecessary,removethepackingcomponents
thatsecuretherightandleftextensionbooms
duringshipping.
2.Supporttheboomswhiletheyareextendedto
thesprayposition.
3.Attheboomhinge,measurethecompressionof
theupperandlowerspringswhilethebooms
areintheirextendedposition(Figure3).
A.Allspringsmustbecompresseduntilthe
measure1.56inches.
B.Usethejamnuttocompressanyspringthat
measuregreaterthan1.56inches.
12

g002332
Figure3
1.Boomhingespring2.Jamnut
4.Repeattheprocedureforeachspringonboth
boomhinges.
5.Movetheboomsintothetransport“X”position.
SeeOperatingtheBoomsintheOperation
sectionformoreinformation.
2
Learningmoreaboutyour
product.
Partsneededforthisprocedure:
2Ignitionkey
1Operator'sManual
1EngineOperator'sManual
1PartsCatalog
1OperatorTrainingMaterial
1RegistrationCard
1Pre-deliveryInspectionSheet
Procedure
1.Readthemanuals.
2.ViewtheOperatortrainingmaterial.
3.Completetheregistrationcardandreturnto
Toro.
4.Storethedocumentationinasafeplace.
13

ProductOverview
g013750
Figure4
1.Passenger'sposition4.RollOverProtection
System(ROPS)
7.Tankdrain10.Battery
2.Freshwatertank5.Tanklid8.Pump11.Headlight
3.Operator'sposition6.Chemicaltank9.Fueltank
g013789
Figure5
1.Leftboom3.Boomtransportcradle5.Hydraulictank7.Centerboom
2.Boomcontrolcylinder4.Valvecluster6.Rightboom
14

Controls
g013749
Figure6
1.Steeringwheel4.Passengerhandhold7.Armrest
2.Pressuregauge5.Storagecompartment8.Tractionpedal
3.Dashcontrols6.Centerconsole9.Brake
VehicleControls
TractionPedal
Thetractionpedal(Figure7)controlsthemovement
ofthemachine,bothforwardandreverse.Usingthe
heelandtoeoftherightfoot,pressthetopofthe
pedaltomoveforwardorthebottomofthepedalto
moveinreverse.Releasethepedaltoslowandstop.
g013753
Figure7
1.Masterboomswitch4.Tractionpedal
2.Parkingbrakepedal5.Ignitionswitchandkey
3.Brakepedal
Important:Ensurethatyouallowthesprayer
tocometoastopbeforeswitchingbetweenthe
ForwardandReverseposition.
15

Note:Thefartheryoupressthepedalineither
direction,thefasterthesprayerwilltravel.Toobtain
maximumforwardspeed,setthethrottlelevertothe
Fastpositionandpressthetractionpedalalltheway
forward.
Note:T oobtainmaximumpowerwithafulltank
orwhentravelingupahill,setthethrottleleverin
theFastpositionanddriveslowlysothattheengine
remainsatahighrpm.
BrakePedal
Usethebrakepedaltostoporslowthesprayer
(Figure7).
CAUTION
Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeath
toyouorbystanders.
Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.
ParkingBrake
Theparkingbrakeisapedaltotheleftofthebrake
(Figure7).Engagetheparkingbrakewheneveryou
planonleavingtheseattopreventthesprayerfrom
accidentlymoving.T oengagetheparkingbrake,
pressthebrakepedaland,whileholdingthebrake,
presstheparkingbrakepedal.Todisengage,press
andreleasethebrakepedal.Ifthesprayerisparked
onasteepgrade,applytheparkingbrakeandplace
blocksonthedownhillsideofthewheels.
IgnitionSwitch
Theignitionswitch(Figure7)isusedtostartandstop
theengine,has3positions:Off,On/PreheatandStart.
ThrottleLever
Thethrottlelever,locatedonthecontrolpanel
betweentheseats(Figure8),controlsthespeedof
theengine.Pushtheleverforwardtoincreasethe
enginespeedandpullitrearwardtodecreasethe
enginespeed.
g013746
Figure8
1.Centerconsole3.Throttlelever
2.Cruisecontrolswitch4.Headlightswitch
CruiseControlSwitch
Thecruisecontrolswitchlocksthepositionofthe
tractionpedalatthetimetheswitchisengaged
(Figure8).Thisensuresthesprayerstaysata
constantspeedwhiledrivingonlevelground.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure
8).Pushitforwardtoturnthelightsonandrearward
toturnthemoff.
FuelGauge
Thefuelgaugeislocatedontopofthefueltank
(Figure9),ontheleftsideofthemachineandshows
theamountoffuelinthetank.
g012959
Figure9
1.Fuelgauge2.Fueltankcap
16

HourMeter
Thehourmeter(Figure10)indicatesthetotalnumber
ofhourstheenginehasrun.Thehourmeterstarts
tofunctionwheneverthekeyisturnedtotheRun
position.
g013747
Figure10
1.HourMeterlocation
SprayerControls
g013751
Figure11
1.Oilpressureandbattery
light
4.Applicationrateswitch
2.Watertemperatureand
glowpluglight
5.Dashcontrolsforoptional
kits
3.Pressuregauge6.Ignitionswitchandkey
ApplicationRateSwitch
Theapplicationrateswitchislocatedonthedashto
therightofthesteeringwheel(Figure13).Pressand
holdtheswitchforwardtoincreasethespraysystem
pressure,orpressandholditrearwardtodecrease
pressure.
PressureGauge
Thepressuregauge(Figure11).islocatedonthe
dash.Thisgaugeshowsthepressureoftheuidin
thesysteminpsiandkPa.
MasterBoomSwitch
Themasterboomswitchislocatedontheoorboard
ofthemachinecabandtotheleftoftheoperator.It
allowsyoutostartorstopthesprayoperation.Press
theswitchwithyourfoottoenableordisablethespray
system(Figure12).
g002200
Figure12
1.Masterboomswitch
BoomSwitches
Theboomswitchesarelocatedonthecontrolpanel
totherightoftheseat(Figure13).T oggleeachswitch
forwardtoturnthecorrespondingboomsectionon
andrearwardtoturnthemoff.Whentheswitchis
turnedon,alightontheswitchilluminates.These
switcheswillonlyaffectthespraysystemwhenthe
masterboomswitchison.
17

g013754
Figure13
1.Cruisecontrolswitch7.Boomliftswitch,leftboom
2.Agitation8.Boomswitch,rightboom
3.Pumpswitch9.Boomswitch,centerboom
4.Foammarkerswitch,left
boom(optional)
10.Boomswitch,leftboom
5.Foammarkerswitch,right
boom(optional)
11.Throttlelever
6.Boomliftswitch,right
boom
PumpSwitch
Thepumpswitchislocatedonthecontrolpanelto
therightoftheseat(Figure13).T ogglethisswitch
forwardtorunthepumporrearwardtostopthepump.
Whentheswitchisturnedon,alightontheswitch
illuminates.
Important:Onlyengagethepumpswitchwhen
theengineisatlowidletoavoiddamagingthe
pumpdrive.
BoomLift
Theboomliftswitchesarelocatedonthecontrol
paneltotherightoftheseatandusedtoraisetheleft
andrightboomsrespectively(Figure13).
AgitationSwitch
Theagitationswitchislocatedonthecontrolpanelto
therightoftheseat(Figure13).T ogglethisswitch
forwardtoturnontheagitationinthetankorrearward
tostoptheagitation.Whentheswitchisturnedon,a
lightontheswitchilluminates.Foragitationtowork,
thepumpmustbeonandtheenginemustberunning
aboveanidle.Theagitationvalveislocatedbehind
thetank(Figure14)
g014346
Figure14
1.Agitationvalve2.Boomvalves
AgitationBypassValve
Theagitationbypassvalveredirectstheuidowto
thepumpwhenyouturnoffagitation(Figure15).
Itislocatedatthebackoftheagitationvalve.You
canadjustthisvalvetoensurethatpressureremains
constantduringagitation.RefertoCalibratingthe
AgitationBypassValveintheOperationsection.
g014358
Figure15
1.Agitationbypassvalve
AgitationControlValve
Theagitationcontrolvalveisamanualballvalvethat
controlsowtotheagitationnozzlesinthemaintank
(Figure16).Usingthisvalveallowstheuserfurther
controloverpressureattheagitationnozzlesofthe
maintankwhenlargerapplicationratesarerequired.
18

g014359
Figure16
1.Agitationcontrolvalve,open
BoomValves
Thesevalvesturnthethreeboomsonoroff(Figure
14).Ifyoueverneedtomanuallyturnoffaboom,
rotatetheknobonthevalveclockwisetoturnthe
valveofforcounterclockwisetoturniton.
Note:Turningtheboomvalvemanuallycaninterfere
withthefunctionofthefuses.Thefusesshouldbe
checkedaftermanuallyrotatingthevalve.
ProFoamMarkerSwitchLocations(Optional)
IfyouinstalltheProFoamMarkerkit,youwilladd
switchestothecontrolpanelforcontrollingtheir
operation.Thesprayercomeswithplasticplugsin
theselocations.
UltraSonicBoom(Optional)
IfyouinstalltheUltraSonicBoom,youwilladda
switchtothedashforcontrollingitsoperation.The
sprayercomeswithaplasticpluginthislocation.
Anti-siphonFillReceptacle
Tothefrontofthetankcoverisahosereceptacle
withathreadedtting,a90degreebarbedtting,
andashorthosewhichyoucandirecttowardthe
tankopening.Thisreceptacleallowsyoutoconnect
awaterhosetoitandllthetankwithwaterwithout
contaminatingthehosewiththechemicalsinthetank.
Important:Donotlengthenthehosetoallow
contactwiththetankuids.Thedistancefrom
theendofthehosetotheuppermostwaterlevel
shouldbewithinlocalregulatorylimits.
g013787
Figure17
1.Anti-siphonllreceptacle2.Tankcover
TankCover
Thetankcoverislocatedinthecenterofthetopof
thetank.Toopenit,turnofftheengine,thenturnthe
fronthalfofthecovertotheleftandswingitopen.
Youcanremovethestrainerinsideforcleaning.T o
sealthetank,closethecoverandrotatethefronthalf
towardtheright.
19

Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Baseweight2,882lb(1307kg)
Weightwithstandardspray
system,empty,without
operator
2,882lb(1307kg)
Weightwithstandardspray
system,full,withoutoperator
5,510lb(2,499kg)
Maximumgrossvehicleweight
(GVW)(onlevelground)
6,665lb(3,023kg)
Tankcapacity300USgallons(1135.6L)
Overallwidthwithstandard
spraysystemboomsstoredin
theXposition
743/4inches(189cm)
Overalllengthwithstandard
spraysystem
154inches(391cm)
Overalllengthwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition
174inches(442cm)
Overallheightwithstandard
spraysystem
57.5inches(146cm)
Overallheightwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition
91inches(231cm)
Groundclearance7.25inches(18.4cm)
Wheelbase78inches(198cm)
OptionalEquipment
TheT oroCompanyhasoptionalequipmentand
accessoriesthatyoucanpurchaseseparatelyand
installonyoursprayer.ContactyourAuthorized
ServiceDealerforacompletelistofoptional
equipmentthatiscurrentlyavailableforyoursprayer.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyouorbystandersavoidinjury.
BeforeDrivingtheSprayer
fortheFirstTime
ChecktheEngineOil
Note:Thebesttimetochecktheengineoiliswhen
theengineiscool,beforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.Iftheoillevelisatorbelowthe'add'mark
onthedipstick,addoiltobringtheoilleveltothe'full'
mark.Donotoverll.Iftheoillevelisbetweenthe
'full'and'add'marks,nooiladditionisrequired.
Theengineisshippedwithoilinthecrankcase;
however,thelevelofoilmustbecheckedbeforeyou
rststarttheengineandafteryouhaverunit.
1.Positionthemachineonalevelsurface.
2.Removethedipstick,locatedunderthe
passengerseat,andwipeitwithacleanrag
(Figure18).Insertthedipstickintothetubeand
makesureitisseatedfully.Removethedipstick
andchecktheoillevel.
g002206
Figure18
1.Dipstick
3.Iftheoillevelislow,removethellercapfrom
thevalvecover(Figure19)andpouroilintothe
openinguntiltheoillevelisuptotheFullmark
20