Toro 138-6246 User manual

FormNo.3437-125RevC
AutoSteerFinishKit
SerialNumber316000001through406294344MultiPro®5800Turf
SprayerwithGeoLink®
ModelNo.138-6246
InstallationInstructions
Thepartsandinstructionsdescribedinthismanualareforinstalling
boththeAutoSteerFinishKitandtheAutoSteerKit.
Introduction
TheAutoSteerkitisanaccessoryfortheGeoLink™spraysystem,usedforaturfsprayapplicationvehicle,and
isintendedtobeusedbyprofessional,hiredoperatorsincommercialapplications.Itisdesignedprimarilyfor
sprayingonwell-maintainedlawnsinparks,golfcourses,sportselds,andoncommercialgrounds.Usingthis
productforpurposesotherthanitsintendedusecouldprovedangeroustoyouandbystanders.
Visitwww.Toro.comforproductsafetyandoperationtrainingmaterials,accessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Contents
Introduction...............................................................1
Setup........................................................................2
1PreparingtheMachine.....................................5
2VerifyingtheSoftwareVersion.........................5
3PreparingtheLaptopComputer.......................5
4RemovetheNegativeBatteryCable................7
5ReplacingtheLeftSpindle...............................7
6RemovingtheHood.......................................15
7RemovingtheHeatShieldand
UndercarriageShroud...................................15
8PluggingtheHydraulicPumpSuction
Hose.............................................................16
9RoutingtheISO-CANBusHarness................17
10RemovingtheCANBusResistor..................21
11InstallingtheAdapterHarnessand
TerminatingResistor.....................................22
12RemovingtheSteeringWheeland
SteeringValve...............................................23
13InstallingtheSteeringValve.........................25
14RemovingtheSteeringValveHoses............26
15InstallingtheEHISteeringValve..................29
16DrillingtheConsoleBase.............................32
17InstallingtheElectricalHarness...................33
18ReplacingtheHydraulicPump.....................42
19InstallingtheForwardPressureHosefor
theBoom-LiftManifold..................................46
20InstallingtheHoses......................................47
21InstallingtheNegativeBattery
Cable............................................................58
22PurgingAirfromtheHydraulic
System..........................................................58
23CheckingforHydraulicLeaks.......................58
24InstallingtheHood.......................................59
25InstallingtheHeatShieldand
UndercarriageShroud...................................59
26SettingUpandCalibratingthe
Software........................................................60
27CheckingtheHydraulicFluidLevel...............70
Schematics.............................................................71
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3437-125*

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Verifythesoftwareversion.
3Nopartsrequired–Preparethelaptopcomputer.
4Nopartsrequired–Removethenegativebatterycable.
Leftspindle1
Bushing2
Greasetting1
Kingpin1
Cotterpin(1-1/4x1/8inches—fromkit
Model41636)2
5
Cotterpin(1-1/2x5/32inch—fromkit
Model41636)1
Replacingtheleftspindle.
6Nopartsrequired–Removethehood.
7Nopartsrequired–Removetheheatshieldandshroud.
8Hoseplug(plastic)1Plugthehydraulicpumpsuctionhose.
ISO-CANbusharness—302cm(119
inches)1
9Cableties12
RoutetheISO-CANbusharness.
10Nopartsrequired–RemovetheCANbusresistor.
Adapterharness—13cm(5inches)1
11Cabletie1
Installtheadapterharnessand
terminatingresistor.
12Nopartsrequired–Removethesteeringvalve.
13Steeringvalve1Installthesteeringvalve.
14Cap1Removethehydraulichoses.
2

ProcedureDescriptionQty.Use
Manifoldmount1
Flange-headcapscrew(1/4x1/2inch)2
Washer(1/4inch)2
Flangelocknut(1/4inch)2
U-bolt(3/8inch)2
Flangelocknut(3/8inch)4
Model/serialdecal1
EHIsteeringvalve1
Straighthydraulictting(-6x12mm)2
Straighthydraulictting(-8x22mm)4
Straighthydraulictting(-6x18mm)4
15
Flange-headcapscrew(8x16mm)3
Installthesteeringvalve.
16Grommet1Drilltheconsolebase.
2-positionswitch1
Transportdecal1
Wireharness1
Cabletie7
Fuse(10A)1
Push-buttonswitch,jamnut,andlock
washer1
17
AutoSteerremote-engagedecal1
Installtheelectricalharness.
O-ring1.6/1.8mm(0.489/0.070inch)2
O-ring15.6/1.8mm(0.614/0.070inch)1
O-ring29.7/2.9mm(1.171/0.116inch)1
O-ring16.4/2.3mm(0.644/0.090inch)1
Hydraulicpump1
Straighttting(7/8x13/16inch)1
Straighttting(1/4x1/4inch)1
18
O-ring85.7/mm(3.375/0.630inch)1
Replacingthehydraulicpump.
19Forwardpressurehose10x660mm
(3/8x26inches)1Installtheforwardpressurehoseforthe
boom-liftmanifold.
3

ProcedureDescriptionQty.Use
Hose6x203mm(1/4x8inches);-6
(straight)and-6(45°)ttings1
O-ring12.4/1.8mm(0.489/0.070inch)2
Hose6x2819mm(1/4x111inches);-4
(90°)and-6(90°)ttings1
Hose6x673mm(1/4x26-1/2inches);
-4(straight)and-6(90°)ttings1
Hose6x711mm(1/4x28inches);-4
(straight)and-6(90°)ttings1
Hose10x187mm(3/8x7-3/8inches);
-6(straight)and-8(90°)ttings1
Hose10x264mm(3/8x10-3/8inches);
-8(90°)and-6(45°)ttings1
O-ring9.2/1.8mm(0.364/0.070inch)2
Hose6x1397mm(1/4x55inches);-6
(straight)and-6(90°)ttings1
Hose6x1270mm(1/4x50inches);-6
(straight)and-6(90°)ttings1
Hose10x2921mm(3/8x115inches);
-8(90°)and-8(90°)ttings1
Hose10x2921mm(3/8x115inches);
-8(90°)and-6(90°)ttings1
O-ring7.6/1.8mm(0.301/0.070inch)1
20
Cabletie3
Installthehoses.
21Nopartsrequired–Finishthekitinstallation.
22Nopartsrequired–Purgeairfromthehydraulicsystem.
23Nopartsrequired–Checkforhydraulicleaks.
24Push-infasteners6Installthehood.
25Nopartsrequired–Installtheheatshieldandshroud.
26Nopartsrequired–SetuptheGeoLinksoftware.
27Nopartsrequired–Checkthehydraulicuidlevel.
4

1
PreparingtheMachine
NoPartsRequired
Procedure
CAUTION
Chemicalsarehazardousandcancause
personalinjury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Ensurethatthetiresarealignedstraightahead.
4.Shutofftheengineandremovethekey.
5.Waitforallmovementtostopbeforeleavingthe
operator’sseat.
6.Cleanthesprayer;refertoCleaningtheSprayer
intheOperator’sManualforthemachine.
7.Allowthemachinecomponentstocool.
2
VerifyingtheSoftware
Version
NoPartsRequired
Procedure
1.TurntheignitionkeytotheRUN(gasoline)or
PREHEAT/RUN(diesel)position.
2.PresstheABOUT(Toro)iconattheupperleft
cornerofthecontrolconsole(Figure1).
g302935
Figure1
1.ABOUT(T oro)icon3.Softwareversionnumber
(version4.04orhigher)
2.ABOUTy-out-window
3.Whenthesoftwareversioniscorrect,theAbout
dialogboxdisplayssoftwareversion4.04or
higher.
Note:Ifthesoftwareversionsdiffer,contactthe
Torotechnicalassistancecenter.
3
PreparingtheLaptop
Computer
NoPartsRequired
DownloadingPVEDCLSFirmware
ReleasePackage
1.Accesswww.danfoss.com.
2.AccessthePVEDCLSwebpage.
3.IntheDOWNLOADSlist,downloadthePVEDCLS
2.00rmwarereleasepackagetoyourlaptop
computer.
4.Onyourlaptopcomputer,extractthePVEDCLS
2.00rmwarereleasepackage.ziple.
5

UnderstandingtheSystem
Requirements
1.Inthefolderofextractedles,navigate
totheVED-CLS2.00rmwarerelease
package\PVED-CLS2.00rmwarerelease
package\Servicetooldirectory.
2.OpenthePlus+1GuideServiceT oolUser
Guide.
3.NavigatetotheSystemRequirementspage.
Note:Ensurethatyourlaptopcomputer
thatmeetsthehardwarerequirementsbefore
installingthePlus+1GuideServiceTool.
CopyingtheExtensionFile
1.Inthefolderofextractedles,navigate
tothe\PVED-CLS2.00rmwarerelease
package\PVED-CLS2.00rmwarerelease
package\Servicetooldirectory.
2.CopythePVED-CLS_2.00_REV_D.P1Dtothe
desktopofyourlaptopcomputer.
RequestingtheDanfossPlus+1
ServiceTool
1.Accesswww.danfoss.com.
2.ClickontheProductslink,andclickonthe
Softwarelink.
3.OntheSoftwarewebpage,clickonthe
PLUS+1®softwarelink.
4.ExpandthePLUS+1®softwareproducts
section,andclicktheServiceT oolRequestform.
5.CompletetheServiceT oolRequestformand
clicktheRequestPLUS+1ServiceToolicon.
Note:Youwillreceiveanemail.Verifyyour
requestbyclickingthevericationlink(colored
red).TheDanfossPowerSolutionsSubscription
webpagedisplaysinyourbrowser.
6.ClickontheProductslink,andclickonthe
Softwarelink.
7.OntheSoftwarewebpage,clickonthe
PLUS+1®softwarelink.
8.PLUS+1®softwareproductssection,expand
theServiceToollist,andclicktheRequestlink.
9.CompletetheServiceT oolRequestformand
clicktheRequestPLUS+1ServiceToolicon.
Note:Youwillreceiveanotheremail.
InstallingtheDanfossPlus+1
ServiceTool
Important:ThepersoninstallingthePLUS+1
Servicetoolmusthaveadministrativeprivileges
onthelaptopcomputer.
Note:RefertothePLUS+1Servicetooluserguide
foradditionalinformation.
1.Inthesecondemailmessage,clickthePLUS+1
ServiceToolDownloadlink.
Note:Adialogboxopensinyourwebbrowser.
2.Inthedialogbox,clicktheOPENicon.
3.Doubleclickonsetuple:PLUS+1ServiceTool
9.1.6setup.exeandClicktheRUNicon.
Note:Thelaptopcomputerdisplaysthesetup
wizarddialogbox.
4.UsethesetupwizardtoinstallthePLUS+1
ServiceT oolsoftware.
6

4
RemovetheNegative
BatteryCable
NoPartsRequired
Procedure
1.Removethecoverfromthebatterybox(Figure
2).
g292314
Figure2
1.Cover2.Negativebatterycable
2.Removethenegative-batterycablefromthe
battery(Figure2).
5
ReplacingtheLeftSpindle
Partsneededforthisprocedure:
1Leftspindle
2Bushing
1Greasetting
1Kingpin
2Cotterpin(1-1/4x1/8inches—fromkitModel41636)
1Cotterpin(1-1/2x5/32inch—fromkitModel41636)
RemovingtheLeft,FrontWheel
1.Liftthemachineandsupportitwithjackstands;
refertotheOperator’sManualforyourmachine.
2.Removethe5wheelnutsthatsecuretheleft
tireandwheeltothewheelhub,andremovethe
wheelfromthemachine(Figure3).
g299511
Figure3
1.Wheelhub3.Tireandwheel
2.Wheelnut
7

RemovingtheWheelHub
1.Removethedustcapfromthehub(Figure4).
g299510
Figure4
1.Spindle4.Hub
2.Thrustwasher5.Cotterpin
3.Dustcap6.Slottednut(1inch)
2.Removethecotterpinthatsecurestheslotted
nuttothespindle,andremovetheslottednut
andthrustwasher(Figure4).
Note:Discardthecotterpin.
3.Carefullyremovethehubfromthespindle
(Figure4).
RemovingtheSpindle
1.Removethecotterpinthatsecurestheslotted
nuttothetie-rodendofthesteeringcylinder,
andremovetheslottednutandthrustwasher
(Figure5).
Note:Discardthecotterpin.
g299514
Figure5
1.Tie-rodend(steering
cylinder)
4.Slottednut(12mm)
2.Steeringarm(leftspindle)5.Thrustwasher(1/2x1-1/8
inches)
3.Cotterpin
2.Separatethetierodendofthecylinderfromthe
steeringarmoftheleftspindle(Figure5).
3.Removethecotterpinthatsecurestheslotted
nuttothetie-rodendofthesteeringrod,and
removetheslottednut(Figure6).
Note:Discardthecotterpin.
g299513
Figure6
1.Tie-rodend(steeringrod)3.Cotterpin
2.Tie-rodarm(leftspindle)4.Slottednut(1/2inch)
4.Separatethetierodendofthesteeringrodfrom
thetie-rodarmoftheleftspindle(Figure6).
8

5.Removetheangeheadbolt(5/16x5/8inch)
andwasher(3/8x7/8inch)thesecuretheking
pintotheyokeofthefrontaxle(Figure7).
Note:Retaintheangeheadboltandwasher
forinstallationofthenewspindle.Discardthe
oldkingpin.
g299512
Figure7
1.Flangeheadbolt(5/16x
5/8inch)
4.Yoke(frontaxle)
2.Washer(3/8x7/8inch)5.Leftspindle
3.Kingpin
6.Removethekingpinfromtheyokeandleft
spindle,andremovethespindlefromtheyoke
(Figure7).
PreparingtheNewSpindle
1.Insertthe2bushingsintotheendsoftheking
pinsleeveofthespindle(Figure8).
Note:Ensurethatthebushingsarefullyseated
inthespindle.
g299506
Figure8
1.Bushing3.Hole(king-pinsleeve)
2.Greasetting
2.Assemblethegreasettingintotheholeinthe
king-pinsleeve(Figure8).
3.Removethethrustbushingfromthetopofthe
oldleftspindle(Figure9).
9

g299509
Figure9
1.Leftspindle(old)4.Axlestopboltandnut
2.Thrustbearing5.Leftspindle(new)
3.Nut(1/2inch)
4.Removethenut(1/2inch)thatsecurestheaxle
stopbolttothespindle(Figure9).
Important:Donotmovetheothernut
assembledatthemiddleofthestopbolt.
Note:Younolongerneedtheoldleftspindle.
5.Assembletheaxlestopboltandnutintothehole
inthenewleftspindle(Figure9).
6.Securethestopbolttothespindle(Figure9)
withthenutthatyouremovedinstep4.
7.Assemblethethrustbearingintothetopofthe
newleftspindle(Figure9).
InstallingtheSpindletothe
Machine
1.Aligntheholesinthethrustbushingandthe
spindlewiththeholeintheyokeoftheaxle
(Figure10).
g299508
Figure10
1.Flangeheadbolt(5/16x
5/8inch)
4.Yoke(frontaxle)
2.Washer(3/8x7/8inch)5.Leftspindle
3.Kingpin
2.Assemblethespindletotheyokewiththenew
kingpin(Figure10).
3.Securethekingpintotheyokewiththeange
headbolt(5/16x5/8inch)andwasher(3/8x7/8
inch)thatyouremovedinRemovingtheSpindle
(page8).
4.Greasethespindleatthegreasettingatthe
king-pinsleeve;refertoPreparingtheNew
Spindle(page9);refertotheOperator’sManual
forthespeciedgrease.
10