Toro Multi Pro ExcelaRate 5800-G User manual

FormNo.3398-905RevC
MultiPro®5800-GTurfSprayer
withExcelaRate™SpraySystem
ModelNo.41394—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3398-905*C

TheMulti-Pro®turfsprayerisadedicatedturfspray
applicationvehicleandisintendedtobeused
byprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforsprayingon
well-maintainedlawnsinparks,golfcourses,sports
elds,andoncommercialgrounds.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Readthismanualcarefullytolearnhowtooperate
andmaintainyourproductproperly.Theinformation
inthismanualcanhelpyouandothersavoidinjury
andproductdamage.AlthoughT orodesignsand
producessafeproducts,youareresponsiblefor
operatingtheproductproperlyandsafely.Youmay
contactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,or
toregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
g028147
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ChemicalSafety.................................................5
Operating............................................................6
Maintenance.......................................................7
SafetyandInstructionalDecals..........................9
Setup......................................................................15
1CheckingtheBoom-HingeSprings................15
2RemovingtheShippingBumper.....................16
ProductOverview...................................................17
Controls...........................................................18
InfoCenterMainMenuScreen.......................24
Specications..................................................35
Operation................................................................35
ThinkSafetyFirst..............................................35
PerformingPre-StartingChecks.......................35
PreparingtoDrivetheMachine.........................36
PreparingtoUsetheSprayer............................37
OperatingtheMachine.....................................38
BreakinginaNewSprayer...............................39
OperatingtheSprayer......................................39
FillingtheFresh-WaterT ank.............................40
FillingtheSprayTank........................................40
OperatingtheBooms........................................41
ApplyingSpray.................................................41
TakingProperTurfCarePrecautionswhile
OperatinginStationaryModes......................42
SprayingTips....................................................42
UncloggingaNozzle.........................................42
SelectingaNozzle............................................42
CleaningtheSprayer........................................42
SettingtheBoom-Section-Bypass
Valves...........................................................44
PositioningtheAgitation-Bypass-Valve
Knob.............................................................44
CalibratingtheAgitation-BypassValve.............45
LocatingthePump............................................45
TransportingtheSprayer..................................46
TowingtheSprayer...........................................46
Maintenance...........................................................48
RecommendedMaintenanceSchedule(s)...........48
DailyMaintenanceChecklist.............................49
NotationforAreasofConcern...........................50
Pre-MaintenanceProcedures..............................50
JackingtheSprayerUp.....................................50
AccessingtheEngine.......................................51
Lubrication..........................................................52
GreasingtheSprayer........................................52
GreasingtheBoomHinges...............................52
GreasingtheActuator-RodBearings................53
EngineMaintenance...........................................54
CheckingtheAirCleaner..................................54
ServicingtheEngineOil....................................56
CheckingthePCVValve...................................58
FuelSystemMaintenance...................................58
CheckingtheFuelLineand
Connections..................................................58
ServicingtheFuelFilter....................................58
DrainingtheFuelT ank......................................61
BleedingtheFuelSystem.................................61
ElectricalSystemMaintenance...........................61
ReplacingtheFuses.........................................61
ServicingtheBattery.........................................62
DriveSystemMaintenance..................................63
InspectingtheWheels/Tires..............................63
ChangingthePlanetary-GearboxFluid.............63
AdjustingtheFrontWheelToe-in......................64
CoolingSystemMaintenance..............................65
ServicingtheCoolingSystem...........................65
BrakeMaintenance.............................................67
AdjustingtheBrakes.........................................67
BeltMaintenance................................................67
ServicingtheAlternatorBelt.............................67
HydraulicSystemMaintenance...........................68
CheckingtheHydraulicFluid............................68
ServicingtheHydraulicFluid............................69
SprayerSystemMaintenance..............................71
InspectingtheHoses........................................71
ChangingthePressureFilter............................72
SpraySystemSchematic..................................73
PumpMaintenance..............................................74
InspectingthePump.........................................74
AdjustingtheActuators.....................................74
InspectingthePivotBushings...........................75
Cleaning..............................................................75
CleaningtheRadiator-CoolingFins..................75
CleaningtheAgitationandSection
Valves...........................................................75
Storage...................................................................81
Troubleshooting......................................................83
3

Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Important:Themachineisdesigned
primarilyasanoff-roadvehicleandisnotintended
forextensiveuseonpublicroads.Whenusing
themachineonpublicroads,followalltrafc
regulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slowmovingvehicle(SMV)sign,and
othersasrequired.
TheMultiPro®5800TurfSprayerwasdesigned
andtestedtooffersafeservicewhenoperatedand
maintainedproperly.Althoughhazardcontroland
accidentpreventionpartiallyaredependentuponthe
designandcongurationofthemachine,thesefactors
arealsodependentupontheawareness,concern,
andpropertrainingofthepersonnelinvolvedinthe
operation,maintenanceandstorageofthemachine.
Improperuseormaintenanceofthemachinecan
resultininjuryordeath.
NotalloftheattachmentsthatadapttotheMulti
Pro®5800TurfSprayerarecoveredinthismanual.
Seethespecicoperator’smanualprovidedwitheach
attachmentforadditionalsafetyinstructions.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrained
andfamiliarwiththeOperator'sManual,engine
owner’smanual,andalllabelsonthesprayer.
•Establishyourownspecialproceduresandwork
rulesforunusualoperatingconditions(e.g.,slopes
toosteepforsprayeroperation).
Training
•ReadtheOperator'sManualandothertraining
materialbeforeoperatingthemachine.
Note:Iftheoperator(s)ormechanic(s)cannot
readthemanuallanguage,itistheowner's
responsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverallowuntrainedpeopletooperateorservice
theequipment.
Note:Localregulationsmayrestricttheageof
theoperator.
•Theowner/operatorcanpreventandisresponsible
foraccidentsorinjuriesoccurringtothemselves,
otherpeople,ordamagetoproperty.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayer
withoutrstreadingandunderstandingthe
Operator'sManual.Onlytrainedandauthorized
personsshouldoperatethissprayer.Makesure
thatalloperatorsarephysicallyandmentally
capableofoperatingthesprayer.
•Thissprayerisdesignedtocarrytheoperator
and1passengerintheseatprovidedby
themanufacturer.Nevercarryanyadditional
passengersonthesprayer.
•Neveroperatethesprayerwhenundertheill,
tired,orundertheinuenceofdrugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhow
tostoptheenginequickly.
•Keepallshields,safetydevices,anddecals
inplace.Ifashield,safetydevice,ordecalis
malfunctioning,illegible,ordamaged,repairor
replaceitbeforeoperatingthemachine.
•Wearappropriateclothing;includingsafety
glasses,longpants,substantialslip-resistant
safetyshoesorsubstantialfootwear,rubberboots,
gloves,andhearingprotection.Donotwear
jewelry.Tiebacklonghair.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
•Operateonlyindaylightorgoodarticiallight.
4

•Neverspraywhilepeople,especiallychildrenor
petsarenearby.
•Beforeoperatingthesprayer,alwayscheckthe
designatedareasofthesprayerthatarestatedin
thePre-StartingChecksintheOperationsection.
Ifthemachinedoesnotfunctioncorrectlyoris
damagedinanyway,donotusethesprayer.
Makesurethattheproblemiscorrectedbeforethe
sprayerorattachmentisoperated.
•Makesurethattheoperatorandpassengerarea
arecleanandfreefromchemicalresidueand
debrisbuildup.
•Ensurethatalluidlineconnectorsaretightand
allhosesareingoodconditionbeforeapplying
pressuretothesystem.
Note:Donotusethesprayerifitisleakingor
damaged.
ChemicalSafety
WARNING
Chemicalsubstancesusedinthe
spreader-sprayersystemmaybehazardous
andtoxictoyou,bystanders,animals,plants,
soilsorotherproperty.
•Carefullyreadandfollowthechemical
warninglabelsandMaterialSafetyData
Sheets(MSDS)forallchemicalsusedand
protectyourselfaccordingtothechemical
manufacturer'srecommendations.Ensure
thataslittleskinaspossibleisexposed
whileusingchemicals.Useappropriate
PersonalProtectiveEquipment(PPE)
toguardagainstpersonalcontactwith
chemicals,suchas:
–safetyglasses,goggles,and/orface
shield
–respiratororltermask
–chemicalresistantgloves
–rubberbootsorothersubstantial
footwear
–hearingprotection
–cleanchangeofclothes,soap,and
disposabletowels,tobekepton-hand,
intheeventofachemicalspill.
•Keepinmindthattheremaybemorethan
onechemicalused,andinformationon
eachchemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerif
thisinformationisnotavailable!
•Beforeworkingonasprayersystem,
makesurethatthesystemhasbeen
triplerinsedandneutralizedaccording
totherecommendationsofthechemical
manufacturer(s)andallofthevalveshave
beencycled3times.
•Verifythereisanadequatesupplyofclean
waterandsoapnearby,andimmediately
washoffanychemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsfor
thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.
•Donotll,calibrate,orcleantheunitwhenpeople,
especiallychildren,orpetsareinthearea.
5

•Handlechemicalsinawellventilatedarea.
•Havecleanwateravailableespeciallywhenlling
thespraytank.
•Donoteat,drink,orsmokewhileworkingwith
chemicals.
•Donotcleanspraynozzlesbyblowingthrough
themorplacinginmouth.
•Alwayswashyourhandsandotherexposedareas
assoonaspossibleafteryounishworkingwith
chemicals.
•Keepchemicalsintheiroriginalpackagesand
storedinasafelocation.
•Properlydisposeofunusedchemicalsand
chemicalcontainersasinstructedbythechemical
manufacturerandyourlocalcodes.
•Chemicalsandfumesaredangerous;neverenter
thetankorplaceyourheadoverorintheopening
ofatank.
•Followalllocal,state,federalregulationsfor
spreadingorsprayingchemicals.
Operating
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.
Donotrunengineindoorsorinanenclosed
area.
•Theoperator(andpassenger)shouldremain
seatedwheneverthesprayerisinmotion.The
operatorshouldkeepbothhandsonthesteering
wheelwheneverpossible.Keepyourarmsand
legswithinthesprayerbodyatalltimes.
•Failuretooperatethesprayersafelymayresultin
anaccident,tipoverofthesprayer,andserious
injuryordeath.Drivecarefully.T opreventtipping
orlossofcontrol:
–Useextremecaution,reducespeed,and
maintainasafedistancearoundsandtraps,
ditches,creeks,ramps,unfamiliarareas,or
anyareasthathaveabruptchangesinground
conditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayer
onwetsurfaces,inadverseweatherconditions,
athigherspeeds,orwithafullload.Stopping
timeanddistancewillincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgo
fromreversetoforwardorforwardtoreverse
withoutrstcomingtoacompletestop.
–Slowdownbeforeturning.Donotattempt
sharpturnsorabruptmaneuversorother
unsafedrivingactionsthatmaycausealoss
ofsprayercontrol.
–Beforebackingup,looktotherearandensure
thatnooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearor
crossingroads.Alwaysyieldtherightofwayto
pedestriansandothervehicles.Thissprayeris
notdesignedforuseonstreetsorhighways.
Alwayssignalyourturnsorstopearlyenough
sothatotherpeopleknowwhatyouplantodo.
Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthe
sprayercanproducesparkscapableofigniting
explosivematerials.Neveroperatethesprayer
inornearanareawherethereisdustorfumes
intheairwhichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,
stopworkandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengine
isrunningorsoonafterithasstopped.These
areasmaybehotenoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,waitforallmotiontostop,andinspect
thesprayerfordamage.Repairalldamagebefore
resumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.Removeyourfootfromthetractionpedal
andsettheparkingbrake.
3.TurnthekeyforthestarterswitchtotheOff
position.
4.Removethekeyfromthestarterswitch.
Important:Donotparkthemachineon
anincline.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.
Thisgivesyouextratimetostoporturnaway.
Hittinganobstaclecandamagethesprayerand
itscontents.Moreimportant,itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpact
onyourabilitytostopand/orturn.Heavyloadsand
attachmentsmakeasprayerhardertostoporturn.
Theheaviertheload,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhen
theyarewet.Itcantake2to4timesaslongto
stoponwetsurfacesasondrysurfaces.Ifyou
drivethroughstandingwaterdeepenoughto
6

getthebrakeswet,theywillnotworkwelluntil
theyaredry.Afterdrivingthroughwater,you
shouldtestthebrakestomakesurethattheywork
properly.Iftheydonot,driveslowlywhileputting
lightpressureonthebrakepedal.Thiswilldrythe
brakesout.
ROPSSafety
Note:ForeachmachinecoveredinthisOperator’s
Manual,acabinstalledbyT oroisaROPS.
•DonotremovetheROPSfromthemachine.
•Fastentheseatbeltandensurethatyoucan
releaseitquicklyinanemergency.Alwayswear
yourseatbeltwhentherollbarisuporona
machinewithacabinstalledbyToro.
•Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
•KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.
•ReplaceanydamagedROPScomponent.Donot
repairoralterit.
OperatingonHillsandRough
Terrain
Operatingthesprayeronahillmaycausetippingor
rollingofthesprayer,ortheenginemaystallandyou
couldloseheadwayonthehill.Thiscouldresultin
personalinjury.
•Donotacceleratequicklyorsuddenlyapplythe
brakeswhenbackingdownahill,especiallywitha
load.
•Neverdriveacrossasteephill;alwaysdrive
straightupordownorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadway
whileclimbingahill,graduallyapplythebrakes
andslowlybackstraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doit
slowlyandcautiously.Nevermakesharporfast
turns.
•Heavyloadsaffectstability.Reducetheweightof
theloadandyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.
Stoppingwhilegoingdownahillwilltakelonger
thanstoppingonlevelground.Ifthesprayermust
bestopped,avoidsuddenspeedchanges,which
mayinitiatetippingorrollingofthesprayer.Donot
suddenlyapplythebrakeswhenrollingbackward,
asthismaycausethesprayertooverturn.
•Reducespeedandloadwhenoperatingonrough
terrain,unevenground,andnearcurbs,holes,and
othersuddenchangesinterrain.Loadsmayshift,
causingthesprayertobecomeunstable.
WARNING
Suddenchangesinterrainmaycause
abruptsteeringwheelmovement,possibly
resultinginhandandarminjuries.
•Gripthesteeringwheellooselyaroundthe
perimeter.Keepyourhandsclearofthesteering
wheelspokes.
Loading
Theweightofthecargocanchangethesprayer
centerofgravityandsprayerhandling.T oavoidloss
ofcontrolandpersonalinjury,followtheseguidelines:
•Liquidloadscanshift.Thisshiftinghappens
mostoftenwhileturning,goingupordownhills,
suddenlychangingspeeds,orwhiledrivingover
roughsurfaces.Shiftingloadscancausethe
sprayertotipover.
•Whenoperatingwithaheavyload,reduceyour
speedandallowforsufcientbrakingdistance.Do
notsuddenlyapplythebrakes.Useextracaution
onslopes.
•Beawarethatheavyloadsincreaseyourstopping
distanceandreduceyourabilitytoturnquickly
withouttippingover.
Maintenance
•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeperforminganymaintenance,ensure
thatthesystemhasbeenthoroughlyrinsedand
cleaned.
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeytopreventsomeonefrom
accidentallystartingtheengine.
•Tomakesurethattheentiremachineisingood
condition,keepallnuts,bolts,andscrewsproperly
tightened.
•Toreducethepotentialforre,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Neveruseanopenametocheckthelevelor
leakageoffuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keepyourhands,feet,
clothing,andanypartsofyourbodyawayfrom
theengineandanymovingparts.Keepeveryone
away.
7

•Donotuseopenpansoffuelorammable
cleaninguidswhencleaningparts.
•Donotadjustthetractioncontrolspeed.To
ensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthegroundspeed.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressureuid.Use
cardboardorpapertondleaks.Fluidescaping
underpressurecanpenetrateskinandcause
injuryrequiringsurgerywithinafewhoursbya
qualiedsurgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineT ororeplacement
partsandaccessories.Replacementpartsand
accessoriesmadebyothermanufacturerscould
bedangerous.Alteringthissprayerinanymanner
thatmayaffectsprayeroperation,performance,
durability,oritsuse,mayresultininjuryordeath.
Suchusecouldvoidtheproductwarranty.
8

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal93-6686
93–6686
1.Hydraulicoil2.ReadtheOperator's
Manual.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal107-8667
107-8667
1.Jacking
2.Jackpointlocations
3.Warning—ReadtheOperator'sManualformoreinformation
onjackingthevehicle
decal107-8724
107-8724
1.Tractiondrive3.Todriveinreverse,press
thebottomofthepedal
rearwardanddown.
2.Todriveforward,pressthe
topofthetractionpedal
forwardanddown.
4.Vehiclespeedincreases
withmorepedalpressure.
decal107-8731
107-8731
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto75to102N∙m(55to75ft-lb).
9

decal107-8732
107-8732
1.Warning—readtheOperator'sManual.
2.Torquelugnutsto95to122N∙m(75to90ft-lb).
decal117-2718
117–2718
decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
decal133-2758
133-2758
1.TecLogic—2A8.Tecpower—7.5A
2.Tecpower—7.5A9.Cruisecontrol—10A
3.Extrafuseslot—10A10.InfoCenter—1A
4.Ignition—15A11.Boomandheadlight—30
A
5.Tecpower—7.5A12.USBpower—15A
6.Boomcontrol—10A13.Tankspray—40A
7.Worklight—15A
decal119-6035
119-6035
1.Engine—stop3.Engine—start
2.Engine—run,preheat
decal120-0616
120–0616
1.Warning—readtheOperator'sManual;usefresh,clean
waterforrst-aidwashing.
10

decal120-0622
120-0622
1.Warning—readtheOperator'sManual.
2.Warning—donotenterthetank.
3.Causticliquid/chemicalburnandtoxicgasinhalation
hazards—wearhand,skin,eye,andrespiratoryprotection.
decal120-0623
120-0623
1.Towhitchlocation
2.Tiedownlocations
3.Warning—ReadtheOperator'sManual.
decal120-0624
120-0624
1.Crushing/dismembermenthazardofbystanders—donot
exitorenterthemachinewhileitismoving;stopthe
machinebeforeenteringorexiting.
2.Falling,crushinghazard—noridersontank;keeparms
andlegsinsideofthevehicleatalltimes,usepassenger
handholds.
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
decal107-8722
107-8722
1.Engagingtheparkingbrake—1)Pushdownontheparking
brakepedal;2)Pulldownontheparkingbrakelevertolock
theparkingbrake.
decal120-0617
120-0617
1.Pinchpoint—keephandsawayfromthehinge.
2.Crushinghazard,boom—keepbystandersaway.
11

decal120-0619
120-0619
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast,drive
slowlywhenturning;usecautionanddriveslowlywhen
travelingacrossorupanddownslopes.
2.Warning—donotoperatethismachineunlessyouaretrained.6.T ostarttheengine,engagetheparkingbrake,insertthe
ignitionkeyandturnittothestartposition.
3.Warning—stayawayfrommovingparts,keepallguardsand
shieldsinplace.
7.Tostoptheengine,pressthebrake,ensurethatthetraction
pedalisintheNeutralposition,settheparkingbrake,release
thebrake,stoptheengine,andremovethekey.
4.Crushing/dismembermenthazardofbystanders—donotstart
theenginewhileenteringorexitingthevehicle;engagethe
parkingbrake,insertthekey,andstarttheenginewhile
seatedinthedriver’sseat.
decal127-6976
127-6976
1.Decrease2.Increase
decal127-6979
127-6979
1.Pump-returnow3.Agitationow
2.Flow
decal127-6981
127-6981
1.Bypass-returnow3.Boomspray
2.Flow
12

decal127-6982
127-6982
1.Pump-returnow2.Boomspray
decal130-7076
130-7076
1.Neutralenginespeedlock3.Off
2.On
decal132-7689
132-7689
1.Auto7.Rinsesystem—off
2.Spraymode8.Sonicsensor—on
3.Manualspraymode9.Sonicsensor—off
4.Foammarker—on10.Applicationrate—increase
5.Foammarker—off11.Application
rate—decrease
6.Rinsesystem—on
decal132-7708
132-7708
1.Headlight—on3.Horn
2.Headlight—off
decal132-7786
132-7786
1.Spray—off3.USB
2.Spray—on
13

decal132-7695
132-7695
1.Pump—on5.Speedcontrol—on9.Lowertherightboom.13.Leftboomspray
2.Pump—off6.Speedcontrol—off10.Raisetherightboom.14.Centerboomspray
3.Agitation—on7.Lowertheleftboom.11.Enginespeed—fast15.Rightboomspray
4.Agitation—off8.Raisetheleftboom.12.Enginespeed—slow
14

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheboom-hingesprings.
2Nopartsrequired–Removetheshippingbumper.
MediaandAdditionalParts
DescriptionQty.Use
Starterkey2
Operator'sManual1
EngineOwner'sManual1
PartsCatalog1
OperatorTrainingMaterials1
Screenlter2
Readthemanualsandwatchthetrainingmaterialsbefore
operatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Ifyouhavequestionsorneedadditionalinformationregardingthespraycontrolsystem,refertothe
Operator’sManualsuppliedwiththesystem.
Important:Thissprayerissoldwithoutnozzles.
Tousethesprayer,youmustobtainandinstallnozzles.ContactyourAuthorizedToroDistributorfor
informationontheavailableboomkitandaccessories.
Afteryouinstallyournozzlesandbeforeusingthesprayerforthersttime,adjusttheboombypass
valvessothatthepressureandapplicationrateremainsthesameforallboomswhenyouturnoneor
moreboomsoff.RefertoCalibratingtheBoomBypassValvessectionintheOperationsection.
1
CheckingtheBoom-Hinge
Springs
NoPartsRequired
Procedure
Important:Operatingthespraysystemwith
theboomhingespringsundertheincorrect
compressioncoulddamagetheboomassembly.
Measurethespringsandusethejamnutto
compressthespringsto3.96cm(1.56inches),if
necessary.
Thesprayermaybeshippedwiththeboomextensions
swungforwardtofacilitatepackagingofthemachine.
Thespringsarenotfullytightenedatthetimeof
manufacturetoallowtheboomstobeinthisposition
fortransit.Beforeoperatingthemachine,adjustthe
springstothecorrectcompression.
1.Ifnecessary,removethepackingcomponents
thatsecuretherightandleftextensionbooms
duringshipping.
2.Supporttheboomswhiletheyareextendedto
thesprayposition.
3.Attheboomhinge,measurethecompressionof
theupperandlowerspringswhilethebooms
areintheirextendedposition(Figure3).
A.Compressallspringsuntiltheymeasure
3.96cm(1.56inches).
B.Usethejamnuttocompressanyspring
thatmeasuregreaterthan3.96cm(1.56
inches).
15

g002332
Figure3
1.Boom-hingespring2.Jamnut
4.Repeattheprocedureforeachspringonboth
boomhinges.
5.Movetheboomsintothetransport“X”position;
refertoOperatingtheBooms(page41).
2
RemovingtheShipping
Bumper
NoPartsRequired
Procedure
1.Removethebolts,washers,andnutsthat
securetheshippingbumpertothefrontchassis
plate(Figure4).
g028179
Figure4
1.Nut3.Washer
2.Shippingbumper4.Bolt
2.Removetheshippingbumperfromthemachine
(Figure4).
Note:Discardthebolts,washers,nuts,and
shippingbumper.
16

ProductOverview
g032456
Figure5
1.Passengerseat4.RolloverProtectionSystem(ROPS)7.Pump
2.Operator’sseat5.Tanklid8.Battery
3.Fresh-watertank6.Chemicaltank9.Worklights
g032457
Figure6
1.Boom-controlcylinder4.Fueltank7.Centerboomsection
2.Boom-transportcradle5.Hydraulictank8.T ankdrainvalve
3.Valvemanifolds6.Rightboomsection9.Leftboomsection
17

Controls
g032467
Figure7
1.Work-lightswitch6.Storagecompartment
2.Steeringwheel7.InfoCenter
3.Pressuregauge8.QuickFind™console
4.Fuelgauge9.Armrest
5.Passenger-handhold10.Ignitionswitch
VehicleControls
TractionPedal
Thetractionpedal(Figure8)controlsthemovement
ofthemachine,bothforwardandreverse.Usingthe
heelandtoeoftherightfoot,pressthetopofthe
pedaltomoveforwardorthebottomofthepedalto
movethemachineinreverse.Releasethepedalto
slowandstopthemachine.
Important:Ensurethatyouallowthesprayer
tocometoastopbeforeswitchingbetweenthe
ForwardandtheReversepositions.
Note:Thefartheryoupressthepedalineither
direction,thefasterthesprayerwilltravel.Toobtain
maximumforwardspeed,setthethrottlelevertothe
FASTpositionandpressthetractionpedalalltheway
forward.
Note:Togetmaximumpowerunderheavyloador
whenascendingahill,havethethrottleintheFAST
positionwhilepressingtractionpedalslightlytokeep
theenginespeedhigh.Whentheenginespeed
beginstodecrease,releasethetractionpedalslightly
toallowtheenginespeedtoincrease.
18

g032468
Figure8
1.Parking-brakepedal3.Tractionpedal
2.Brakepedal
BrakePedal
Usethebrakepedaltostoporslowthemachine
(Figure8).
CAUTION
Ifyouoperatethesprayerwithpoorlyadjusted
orwornbrakes,youcouldlosecontrolofthe
sprayer,resultinginseriousinjuryordeath
toyouorbystanders.
Alwayscheckthebrakesbeforeoperatingthe
sprayerandkeepthemproperlyadjustedand
repaired.
ParkingBrake
Theparkingbrakeisapedaltotheleftofthebrake
(Figure8).Engagetheparkingbrakewheneveryou
leavetheseattopreventthesprayerfromaccidently
moving.T oengagetheparkingbrake,pressthe
brakepedal,and,whileholdingthebrake,pressthe
parking-brakepedal.Todisengage,pressandrelease
thebrakepedal.Ifthesprayerisparkedonasteep
grade,applytheparkingbrakeandplaceblockson
thedownhillsideofthewheels.
IgnitionSwitch
Theignitionswitch(Figure7),usedtostartandstop
theengine,has3positions:OFF,ON/PREHEAT,and
START.
Speed-LockSwitch
Thespeed-lockswitchlocksthepositionofthetraction
pedalatthetimethattheswitchisset(Figure9).This
ensuresthatthesprayertravelsataconstantspeed
whiledrivingthemachineonlevelground.
g032469
Figure9
1.Centerconsole3.Throttlelever
2.Speed-lockswitch
ThrottleLever
Thethrottlelever,locatedonthecontrolpanel
betweentheseats(Figure9),controlsthespeedof
theengine.Pushtheleverforwardtoincreasethe
enginespeedandpullitrearwardtodecreasethe
enginespeed.
Work-LightSwitch
Toggletheswitchtooperatetheworklights(Figure
7).Pushitforwardtoturnthelightsonandrearward
toturnthemoff.
FuelGauge
Thefuelgaugeonthedashofthemachineand
displaysthelevelofthefuelinthetank(Figure7).
19

SprayerControls
g033029
Figure10
1.Pressuregauge7.Leftboomswitch
2.Spray-modeswitch8.Masterboomswitch
3.Tank-agitationswitch9.Leftraise/lower-boomswitch
4.Rightraise/lower-boomswitch10.Pumpswitch
5.Rightboomswitch11.Application-rateswitch
6.Centerboomswitch
Application-RateSwitch
Theapplication-rateswitchislocatedonthedashto
therightofthesteeringwheel(Figure10).Pressand
holdtheswitchforwardtoincreasetheapplicationrate
(pressure),orpressandholditrearwardtodecrease
theapplicationrate(pressure).
PressureGauge
Thepressuregauge(Figure10)islocatedonthe
dash.Thisgaugeshowsthepressureoftheuidin
thespraysysteminpsiandkPa.
MasterBoomSwitch
Themasterboomswitchislocatedonthecenter
consoleofthemachine.Itallowsyoutostartorstop
thesprayoperation.Presstheswitchtoenableor
disablethespraysystem(Figure10).
Boom-SectionSwitches
Theboom-sectionswitchesarelocatedonthecenter
consoleinthefrontofthearmrest(Figure10).T oggle
eachswitchforwardtoturnthecorrespondingboom
sectiononandrearwardtoturneachoff.Whenthe
switchisintheONposition,aniconappearsonthe
InfoCenter.
Note:Theseswitcheswillonlyaffectthespray
systemwhenthemasterboomswitchisintheON
position.
PumpSwitch
Thepumpswitchislocatedonthecenterconsoleto
therightoftheseat(Figure10).T ogglethisswitch
forwardtorunthepumporrearwardtostopthepump.
Important:Engagethepumpswitchonlywhen
theengineisatLOWIDLEtoavoiddamagingthe
pumpdrive.
20