Toro Multi Pro 5800-D User manual

FormNo.3406-992RevA
ValveConversionKit
MultiPro®5800-DTurfSprayer
ModelNo.132-4276
InstallationInstructions
Thevalveconversionkitisakitthatreplacesthesprayercontrolvalvesandrelatedcomponentsforaturfsprayapplication
vehicle.
YoumaycontactTorodirectlyatwww .Toro.comforproductsafetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Safety
WARNING
Chemicalsubstancesusedinthespraysystemmaybehazardousandtoxictoyou,bystanders,animals,
plants,soils,orotherproperty.
•Carefullyreadandfollowthechemicalwarninglabelsandmaterialsafetydatasheets(MSDS)forall
chemicalsusedandprotectyourselfaccordingtothechemicalmanufacturer'srecommendations.For
example,useappropriatepersonalprotectiveequipment(PPE),includingfaceandeyeprotection,
gloves,orotherequipmenttoguardagainstpersonalcontactwithachemical.
•Theremaybemorethan1chemicalusedandinformationoneachchemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerifthisinformationisnotavailable.
•Beforeworkingonaspraysystem,ensurethatthesystemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthechemicalmanufacturer(s)andthatallthevalveshavebeen
cycled3times.
•Verifythatthereisanadequatesupplyofcleanwaterandsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3406-992*A

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
127-6976
1.Decrease2.Increase
127-6979
1.Pump-returnow3.Agitationow
2.Flow
127-6981
1.Bypass-returnow3.Boomspray
2.Flow
127-6982
1.Pumpreturnow2.Boomspray
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparetoinstallthekit.
2Nopartsrequired–Disconnecttherearwireharnessfrom
theoptionalattachment.
3Nopartsrequired–Disconnectingthepressure-sensetube
forthedashgauge.
4Rearwireharness1Removetherearwireharnessforthe
machine.
5Nopartsrequired–Removethebypass,drain,andagitation
components.
6Nopartsrequired–Disassemblingthesupplyhose.
7Nopartsrequired–Removethevalvesupportand
boom-sectionvalves.
Sprayer-valveassembly1
Cover—52mm(2-1/16inches)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Valvemount1
Flange-headbolts(5/16x1inch)5
8
Flangelocknuts(5/16inch)5
Assemblethevalvestothevalvemount.
9Nopartsrequired–Installthevalvemounttothemachine.
Screw(6-32x5/8inch)1
Handle1
Agitationthrottlevalve1
Bracket(nylon)1
Agitation-valvebracket1
Bolt(6x12mm)1
Agitationsupplyhose1
Agitation-nozzleassembly1
Agitationbypasshose—25x254mm
(1x10inches)1
Gasket—25x35mm(1x1-3/8inches)1
10
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Installtheagitationshutoffvalve,
nozzles,andhoses.
Manifoldsupplyhose(1x25inches)1
Gasket—25x35mm(1x1-3/8inches)1
11Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Installthemanifoldsupplyhose.
3

ProcedureDescriptionQty.Use
Eductorshutoffvalve1
Shutoff-valvebracket1
Flangelocknuts(1/4inch)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Agitationbypasshose—25x337mm
(1x13-1/4inches)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Pressure-reliefhose—2.5x29.8cm(1
x11-3/4inches)1
Sprayersupplyhose—2.5x48.6cm(1
x19-1/8inches)1
12
Eductorsupplyhose—2.5x156.5cm
(1x61-5/8inches)1
Installtheshutoffvalveandhosesfor
thechemicalpremixkit.
Bypassanddrain-hoseassembly1
Supportclamp1
Flange-headbolt(5/16x3/4inch)1
13Washer(5/16inch)1
Installthesectionbypasshoseand
drain-hoseassembly.
Supplyhose—leftboomsection—2x
205cm(3/4x80-13/16inches)1
Supplyhose—centerboomsection—2
x58cm(3/4x22-13/16inches)1
14Supplyhose—rightboomsection—2x
170cm(3/4x66-13/16inches)1
Installthesprayernozzlehoses.
Flangeshutoffvalve1
Bracket(nylon)1
90°elbow(withpressureport)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Washer(5/16x13/16inch)4
Bolt(6x16mm)4
Hoseclamp2
Quick-connecttting(socket)1
Straightbarbedtting(1/2inch)1
Hose—1.3x762cm(1/2x300inches)1
Hose—1.3x180cm(1/2x71inches)1
15
Cableties3
Installtheshutoffvalveandhosefor
theoptionalspraygunkitorelectric
hose-reelkit.
Rearwireharness1
16Cabletie3
Assembletherearwiringharnesstothe
machine.
17Nopartsrequired–Connecttherearwireharness.
18Jumperharness(optionalspraygunkit
orelectrichose-reelkit)1Connecttherearwireharnesstothe OptionalAttachments
19Nopartsrequired–Connectthepressure-sensetubefor
thedashgauge.
20Nopartsrequired–Completetheinstallationofthevalve
conversionkit.
4

1
PreparingtoInstalltheKit
NoPartsRequired
PreparingtheMachine
1.Movethemachinetoalevelsurface(Figure1).
Figure1
2.Settheparkingbrake(Figure1).
3.Shutofftheengineandremovethekey(Figure1).
PreparingtheSprayerandOptional
RinseTank
1.Cleanthesprayer;refertoCleaningtheSprayerinthe
Operator’sManualforthemachine.
Important:Youmustcompletelyemptythe
sprayertankbeforeinstallingthevalveconversion
kit.
2.Formachineswiththeoptionaltank-rinsekit,
performthefollowing:Pumpthewaterfromthe
rinsetankintothesprayertank;refertoOperating
theRinseKitintheInstallationInstructionsforthe
Tank-RinseKit.
3.Drainthewaterfromthesprayertank(Figure2);refer
toCleaningtheSprayerintheOperator’sManualforthe
machine.
Figure2
1.Lynchpin5.Cable(lynchpin)
2.Mountpeg6.Flange-headbolt(5/16x
1inch)
3.Drainvalve7.Support(hydraulictank)
4.Flangelocknut(5/16inch)8.Rubberwasher
4.Removetheange-headbolt(5/16x1inch)andange
locknut(5/16inch)thatsecurethecableofthelynch
pintothehydraulic-tanksupport(Figure2).
Note:Retainthelynchpin,angelocknut,ange-head
bolt,and2rubberwashersforinstallationInstalling
theDrainValve(page36).
5

DisconnectingtheBattery
1.Extendtheleftandrightboomsectionstothe
horizontalposition.
2.RotatetheKEYSWITCHtotheOFFposition,and
removethekey;refertotheOperator’sManual.
3.Removethebatterycoveranddisconnectthenegative
(black—ground)cablefromthebatterypost(Figure
3andFigure4).
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
thesprayerandcables,causingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponents,causing
sparks.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
G014029
1
2
3
Figure3
1.Batterycover3.Buckle
2.Strap
Figure4
1.Positivebatterycable3.Negativebatterypost
2.Positivebatterypost4.Negativebatterycable
4.Disconnectthepositive(red)cablefromthebattery
post(Figure4).
5.Tiltbothseatsforwardandsecurethembymoving
theproprodsintothedetentsattheendoftheslots
atthecenter-consolebase.
6.Allowtheenginetocoolcompletely.
6

2
DisconnectingtheRearWire
HarnessfromtheOptional
Attachments
NoPartsRequired
DisconnectingtheWireHarnessfrom
theOptionalSprayGunKitorElectric
Hose-ReelKit
1.Atthebackofthesprayertank,locatethewireharness
forthespraygunkitorelectrichose-reelkit(Figure5).
Figure5
1.Controlbox(spraygunkit
orelectrichose-reelkit)
3.6-socket(rearwire
harness)
2.6-pinconnector
(harness—spraygun
kitorelectrichose-reelkit)
2.Disconnectthe6-pinconnectoroftheharnessforthe
spraygunkitorelectrichosereel-kitfromthe6-socket
oftherearwireharness(Figure5).
DisconnectingtheCompressorforthe
Foam-MarkerKit
1.Atthebackofthefoam-markertank,locatethewire
harnessatthecompressor(Figure6).
Figure6
1.Compressor3.4-socketconnector(wire
harnessforthenishing
kit)
2.4-pinconnector(wire
harnessforthe
compressor)
2.Disconnectthe4-pinconnectorofthecompressor
harnessfromthefromthe4-socketconnectorofthe
rearwireharnessofthemachine(Figure6).
DisconnectingthePumpforthe
Tank-RinseKit
1.Atthebackofthemachine,presstogetherthesidesof
therinse-pumpcoverandliftthecoverupuntilthe
tabsofthecovercleartheslotsinthesaddleplate,and
removethecoverfromthemachine(Figure7).
Figure7
7

2.Disconnectthe6-pinconnectoroftherinse-pump
harnessfromthe6-socketconnectoroftherearwire
harness(Figure8).
Figure8
1.Rinsepump3.6-pinconnector
(rinse-pumpharness)
2.6-socketconnector(rear
wireharness)
DisconnectingtheWireHarnessfrom
theOptionalPro-ControlKit
Disconnectthe3-pinconnectoroftheow-meterharness
fromthe3socketconnectoroftherearwireharnessofthe
machine(Figure9).
Figure9
1.3-pinconnector
(ow-meterharness)
3.Flowmeter
2.3socketconnector(rear
wireharness—machine)
3
Disconnectingthe
Pressure-SenseTubefor
theDashGauge
NoPartsRequired
DisconnectingthePressure-Sense
TubefortheDashGauge—Machines
WithoutanOptionalHose-ReelKit
Note:Ifyourmachineisequippedwithanoptionalspray
gunkit,refertoDisconnectingPressure-SenseTubeand
SupplyHose—OptionalSpray-GunKitorElectricHose-Reel
Kit(page9).
1.Pressinthecollarforthetubecouplerintheported-cap
ttingoftheright-boom-sectionvalve(Figure10).
Figure10
1.Tubecoupler(endcap
oftheright-boom-section
valve)
3.Pressure-sensetube
2.Ported-captting
2.Pullthepressure-sensetubeforthedashgaugeoutof
thetubecoupler(Figure10).
8

DisconnectingPressure-SenseTube
andSupplyHose—OptionalSpray-Gun
KitorElectricHose-ReelKit
1.PressinthecollarsforthetubecouplersintheT-tting
inthepressureporttting(Figure11orFigure12).
Figure11
OptionalSprayGunKit
1.Tubecoupler(pressure
tting—bypassvalve)
3.Pressure-sensetube
(dash-pressuregauge)
2.Pressure-sensetube
(spraygunpressure
gauge)
Figure12
ElectricHose-ReelKit
1.Tubecoupler(pressure
tting—bypassvalve)
3.T-tting
2.Pressure-sensetube
(spraygunpressure
gauge)
4.Pressure-sensetube
(dash-pressuregauge)
2.Removethepressure-sensetubeforthedashgauge
fromthetubecoupler(Figure11orFigure12).
3.Removethepressure-sensetubeforthespraygun
pressuregaugeorfromthetubecoupler(Figure11or
Figure12).
4.RemovetheT-ttingfromthepressure-porttting
(Figure13).
Note:RetaintheT-ttingforinstallationin
ConnectingthePressureSense-Tube—OptionalSpray
GunKitorOptionalElectricHose-ReelKit(page52).
Figure13
1.Pressure-portttingtube2.T-tting
9

4
RemovingtheRearWire
HarnessfortheMachine
Partsneededforthisprocedure:
1Rearwireharness
DisconnectingtheFrontandRearWire
Harnesses
Note:Useamachinehoistwhendisconnectingthefront
andrearwireharnesses.
Figure14
1.Frontofthemachine2.Connectorinterfaces(frontandrearwireharnesses)
1.Fromunderthemachinealongtherightframetube,
locatetheelectricalconnectorsforthefrontandrear
wireharnessesofthemachine(Figure14).
2.Disconnectthe6pairsofconnectorsbetweenthefront
andrearwireharnessesasshowninFigure15through
Figure19.
10