Toro Multi Pro 5800-D User manual

FormNo.3406-992RevA
ValveConversionKit
MultiPro®5800-DTurfSprayer
ModelNo.132-4276
InstallationInstructions
Thevalveconversionkitisakitthatreplacesthesprayercontrolvalvesandrelatedcomponentsforaturfsprayapplication
vehicle.
YoumaycontactTorodirectlyatwww .Toro.comforproductsafetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Safety
WARNING
Chemicalsubstancesusedinthespraysystemmaybehazardousandtoxictoyou,bystanders,animals,
plants,soils,orotherproperty.
•Carefullyreadandfollowthechemicalwarninglabelsandmaterialsafetydatasheets(MSDS)forall
chemicalsusedandprotectyourselfaccordingtothechemicalmanufacturer'srecommendations.For
example,useappropriatepersonalprotectiveequipment(PPE),includingfaceandeyeprotection,
gloves,orotherequipmenttoguardagainstpersonalcontactwithachemical.
•Theremaybemorethan1chemicalusedandinformationoneachchemicalshouldbeassessed.
•Refusetooperateorworkonthesprayerifthisinformationisnotavailable.
•Beforeworkingonaspraysystem,ensurethatthesystemhasbeentriplerinsedandneutralized
accordingtotherecommendationsofthechemicalmanufacturer(s)andthatallthevalveshavebeen
cycled3times.
•Verifythatthereisanadequatesupplyofcleanwaterandsoapnearby,andimmediatelywashoffany
chemicalsthatcontactyou.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3406-992*A

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
127-6976
1.Decrease2.Increase
127-6979
1.Pump-returnow3.Agitationow
2.Flow
127-6981
1.Bypass-returnow3.Boomspray
2.Flow
127-6982
1.Pumpreturnow2.Boomspray
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparetoinstallthekit.
2Nopartsrequired–Disconnecttherearwireharnessfrom
theoptionalattachment.
3Nopartsrequired–Disconnectingthepressure-sensetube
forthedashgauge.
4Rearwireharness1Removetherearwireharnessforthe
machine.
5Nopartsrequired–Removethebypass,drain,andagitation
components.
6Nopartsrequired–Disassemblingthesupplyhose.
7Nopartsrequired–Removethevalvesupportand
boom-sectionvalves.
Sprayer-valveassembly1
Cover—52mm(2-1/16inches)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Valvemount1
Flange-headbolts(5/16x1inch)5
8
Flangelocknuts(5/16inch)5
Assemblethevalvestothevalvemount.
9Nopartsrequired–Installthevalvemounttothemachine.
Screw(6-32x5/8inch)1
Handle1
Agitationthrottlevalve1
Bracket(nylon)1
Agitation-valvebracket1
Bolt(6x12mm)1
Agitationsupplyhose1
Agitation-nozzleassembly1
Agitationbypasshose—25x254mm
(1x10inches)1
Gasket—25x35mm(1x1-3/8inches)1
10
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Installtheagitationshutoffvalve,
nozzles,andhoses.
Manifoldsupplyhose(1x25inches)1
Gasket—25x35mm(1x1-3/8inches)1
11Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Installthemanifoldsupplyhose.
3

ProcedureDescriptionQty.Use
Eductorshutoffvalve1
Shutoff-valvebracket1
Flangelocknuts(1/4inch)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Agitationbypasshose—25x337mm
(1x13-1/4inches)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Pressure-reliefhose—2.5x29.8cm(1
x11-3/4inches)1
Sprayersupplyhose—2.5x48.6cm(1
x19-1/8inches)1
12
Eductorsupplyhose—2.5x156.5cm
(1x61-5/8inches)1
Installtheshutoffvalveandhosesfor
thechemicalpremixkit.
Bypassanddrain-hoseassembly1
Supportclamp1
Flange-headbolt(5/16x3/4inch)1
13Washer(5/16inch)1
Installthesectionbypasshoseand
drain-hoseassembly.
Supplyhose—leftboomsection—2x
205cm(3/4x80-13/16inches)1
Supplyhose—centerboomsection—2
x58cm(3/4x22-13/16inches)1
14Supplyhose—rightboomsection—2x
170cm(3/4x66-13/16inches)1
Installthesprayernozzlehoses.
Flangeshutoffvalve1
Bracket(nylon)1
90°elbow(withpressureport)1
Gasket—25x35mm(1x1-3/8inches)1
Flangeclamp—40to64mm(1-9/16to
2-1/2inches)1
Washer(5/16x13/16inch)4
Bolt(6x16mm)4
Hoseclamp2
Quick-connecttting(socket)1
Straightbarbedtting(1/2inch)1
Hose—1.3x762cm(1/2x300inches)1
Hose—1.3x180cm(1/2x71inches)1
15
Cableties3
Installtheshutoffvalveandhosefor
theoptionalspraygunkitorelectric
hose-reelkit.
Rearwireharness1
16Cabletie3
Assembletherearwiringharnesstothe
machine.
17Nopartsrequired–Connecttherearwireharness.
18Jumperharness(optionalspraygunkit
orelectrichose-reelkit)1Connecttherearwireharnesstothe OptionalAttachments
19Nopartsrequired–Connectthepressure-sensetubefor
thedashgauge.
20Nopartsrequired–Completetheinstallationofthevalve
conversionkit.
4

1
PreparingtoInstalltheKit
NoPartsRequired
PreparingtheMachine
1.Movethemachinetoalevelsurface(Figure1).
Figure1
2.Settheparkingbrake(Figure1).
3.Shutofftheengineandremovethekey(Figure1).
PreparingtheSprayerandOptional
RinseTank
1.Cleanthesprayer;refertoCleaningtheSprayerinthe
Operator’sManualforthemachine.
Important:Youmustcompletelyemptythe
sprayertankbeforeinstallingthevalveconversion
kit.
2.Formachineswiththeoptionaltank-rinsekit,
performthefollowing:Pumpthewaterfromthe
rinsetankintothesprayertank;refertoOperating
theRinseKitintheInstallationInstructionsforthe
Tank-RinseKit.
3.Drainthewaterfromthesprayertank(Figure2);refer
toCleaningtheSprayerintheOperator’sManualforthe
machine.
Figure2
1.Lynchpin5.Cable(lynchpin)
2.Mountpeg6.Flange-headbolt(5/16x
1inch)
3.Drainvalve7.Support(hydraulictank)
4.Flangelocknut(5/16inch)8.Rubberwasher
4.Removetheange-headbolt(5/16x1inch)andange
locknut(5/16inch)thatsecurethecableofthelynch
pintothehydraulic-tanksupport(Figure2).
Note:Retainthelynchpin,angelocknut,ange-head
bolt,and2rubberwashersforinstallationInstalling
theDrainValve(page36).
5

DisconnectingtheBattery
1.Extendtheleftandrightboomsectionstothe
horizontalposition.
2.RotatetheKEYSWITCHtotheOFFposition,and
removethekey;refertotheOperator’sManual.
3.Removethebatterycoveranddisconnectthenegative
(black—ground)cablefromthebatterypost(Figure
3andFigure4).
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
thesprayerandcables,causingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
Batteryterminalsormetaltoolscouldshort
againstmetalsprayercomponents,causing
sparks.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthesprayer.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thesprayer.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
G014029
1
2
3
Figure3
1.Batterycover3.Buckle
2.Strap
Figure4
1.Positivebatterycable3.Negativebatterypost
2.Positivebatterypost4.Negativebatterycable
4.Disconnectthepositive(red)cablefromthebattery
post(Figure4).
5.Tiltbothseatsforwardandsecurethembymoving
theproprodsintothedetentsattheendoftheslots
atthecenter-consolebase.
6.Allowtheenginetocoolcompletely.
6

2
DisconnectingtheRearWire
HarnessfromtheOptional
Attachments
NoPartsRequired
DisconnectingtheWireHarnessfrom
theOptionalSprayGunKitorElectric
Hose-ReelKit
1.Atthebackofthesprayertank,locatethewireharness
forthespraygunkitorelectrichose-reelkit(Figure5).
Figure5
1.Controlbox(spraygunkit
orelectrichose-reelkit)
3.6-socket(rearwire
harness)
2.6-pinconnector
(harness—spraygun
kitorelectrichose-reelkit)
2.Disconnectthe6-pinconnectoroftheharnessforthe
spraygunkitorelectrichosereel-kitfromthe6-socket
oftherearwireharness(Figure5).
DisconnectingtheCompressorforthe
Foam-MarkerKit
1.Atthebackofthefoam-markertank,locatethewire
harnessatthecompressor(Figure6).
Figure6
1.Compressor3.4-socketconnector(wire
harnessforthenishing
kit)
2.4-pinconnector(wire
harnessforthe
compressor)
2.Disconnectthe4-pinconnectorofthecompressor
harnessfromthefromthe4-socketconnectorofthe
rearwireharnessofthemachine(Figure6).
DisconnectingthePumpforthe
Tank-RinseKit
1.Atthebackofthemachine,presstogetherthesidesof
therinse-pumpcoverandliftthecoverupuntilthe
tabsofthecovercleartheslotsinthesaddleplate,and
removethecoverfromthemachine(Figure7).
Figure7
7

2.Disconnectthe6-pinconnectoroftherinse-pump
harnessfromthe6-socketconnectoroftherearwire
harness(Figure8).
Figure8
1.Rinsepump3.6-pinconnector
(rinse-pumpharness)
2.6-socketconnector(rear
wireharness)
DisconnectingtheWireHarnessfrom
theOptionalPro-ControlKit
Disconnectthe3-pinconnectoroftheow-meterharness
fromthe3socketconnectoroftherearwireharnessofthe
machine(Figure9).
Figure9
1.3-pinconnector
(ow-meterharness)
3.Flowmeter
2.3socketconnector(rear
wireharness—machine)
3
Disconnectingthe
Pressure-SenseTubefor
theDashGauge
NoPartsRequired
DisconnectingthePressure-Sense
TubefortheDashGauge—Machines
WithoutanOptionalHose-ReelKit
Note:Ifyourmachineisequippedwithanoptionalspray
gunkit,refertoDisconnectingPressure-SenseTubeand
SupplyHose—OptionalSpray-GunKitorElectricHose-Reel
Kit(page9).
1.Pressinthecollarforthetubecouplerintheported-cap
ttingoftheright-boom-sectionvalve(Figure10).
Figure10
1.Tubecoupler(endcap
oftheright-boom-section
valve)
3.Pressure-sensetube
2.Ported-captting
2.Pullthepressure-sensetubeforthedashgaugeoutof
thetubecoupler(Figure10).
8

DisconnectingPressure-SenseTube
andSupplyHose—OptionalSpray-Gun
KitorElectricHose-ReelKit
1.PressinthecollarsforthetubecouplersintheT-tting
inthepressureporttting(Figure11orFigure12).
Figure11
OptionalSprayGunKit
1.Tubecoupler(pressure
tting—bypassvalve)
3.Pressure-sensetube
(dash-pressuregauge)
2.Pressure-sensetube
(spraygunpressure
gauge)
Figure12
ElectricHose-ReelKit
1.Tubecoupler(pressure
tting—bypassvalve)
3.T-tting
2.Pressure-sensetube
(spraygunpressure
gauge)
4.Pressure-sensetube
(dash-pressuregauge)
2.Removethepressure-sensetubeforthedashgauge
fromthetubecoupler(Figure11orFigure12).
3.Removethepressure-sensetubeforthespraygun
pressuregaugeorfromthetubecoupler(Figure11or
Figure12).
4.RemovetheT-ttingfromthepressure-porttting
(Figure13).
Note:RetaintheT-ttingforinstallationin
ConnectingthePressureSense-Tube—OptionalSpray
GunKitorOptionalElectricHose-ReelKit(page52).
Figure13
1.Pressure-portttingtube2.T-tting
9

4
RemovingtheRearWire
HarnessfortheMachine
Partsneededforthisprocedure:
1Rearwireharness
DisconnectingtheFrontandRearWire
Harnesses
Note:Useamachinehoistwhendisconnectingthefront
andrearwireharnesses.
Figure14
1.Frontofthemachine2.Connectorinterfaces(frontandrearwireharnesses)
1.Fromunderthemachinealongtherightframetube,
locatetheelectricalconnectorsforthefrontandrear
wireharnessesofthemachine(Figure14).
2.Disconnectthe6pairsofconnectorsbetweenthefront
andrearwireharnessesasshowninFigure15through
Figure19.
10

Figure15
1.10-socket
connector—sprayer-harness
interconnect(frontwire
harness)
3.Frontofthemachine
2.10-pin
connector—sprayer-harness
interconnect(rearwire
harness)
Figure16
1.3-socketconnector—ow
meter(frontwireharness)
3.Frontofthemachine
2.3-pinconnector—ow
meter(rearwireharness)
Figure17
1.8-socket
connector—sprayer-harness
interconnect(frontwire
harness)
3.Frontofthemachine
2.8-pin
connector—sprayer-harness
interconnect(rearwire
harness)
Figure18
1.2-socketconnector—rinse
pump(frontwireharness)
3.Frontofthemachine
2.2-pinconnector—rinse
pump(rearwireharness)
Figure19
1.10-pin
connector—sprayer-harness
interconnect(frontwire
harness)
3.Frontofthemachine
2.10-socket
connector—sprayer-harness
interconnect(rearwire
harness)
3.Removethe3push-infastenersoftherearwireharness
thatsecuretheharnessattheholesintherightframe
tubeofthemachine(Figure20).
Figure20
1.Rearwireharness3.Frontofthemachine
2.Rightframetube4.Push-infastener
11

DisconnectingtheWireHarnessfrom
theSprayerComponents
1.Atthebackofthemachine(betweentherightframe
tubeandtherightfender),disconnectthe3-pin
connectorofthespeed-sensorharnessattheright
hydraulic-tractionmotorfromthe3-socketconnector
oftherearwireharness(Figure21).
Figure21
1.3-socketconnector(rear
wireharness)
3.Frontofthemachine
2.3-pinconnector
(hydraulic-motorharness
2.Atthebackofthemanifoldmount,disconnectthe
3-socketconnectorfromtheagitationvalveandthe
3-socketconnectorsfromthe3boom-sectionvalves
(Figure22).
Figure22
1.3-socketconnectors
(SPRAYGUNVALVE)
3.3-socketconnector
(AGITATIONVALVE)
2.3-socketconnectors
(RIGHTSPRAYVALVE/
CENTERSPRAYVALVE/
RIGHTSPRAYVALVE)
4.3-socketconnector
(EDUCTORVALVE)
3.Removethepush-infastenersthatsecuretherearwire
harnesstotheholesattheforwardsideandlowerplate
ofthemanifoldmount(Figure23).
Figure23
1.Manifoldmount(lower
plate)
3.Push-infasteners
2.Manifoldmount(forward
side)
4.Rearwireharness
4.Formachineswithouttheultra-sonicboomkit—atthe
backofthemachine,disconnectthefollowing2-socket
connectors(Figure24)forthelift-cylindermanifold
asfollows:
•Right—upsolenoid
•Left—upsolenoid
•Enablesolenoid
•Right—downsolenoid
•Left—downsolenoid
12

Figure24
1.Right—up(solenoidand
main-harnessconnector)
4.Enable(solenoidand
main-harnessconnector)
2.Left—up(solenoidand
main-harnessconnector)
5.Right—down(solenoid
andmain-harness
connector)
3.Frontofthemachine6.Left—down(solenoidand
main-harnessconnector)
5.Atthebackofthemachine—inboardofthesprayer
pump,disconnectthe2-socketconnectoroftherear
wireharnessfromthe2-pinconnectoroftherelayfor
thepump(Figure25).
Figure25
1.2-pinconnector(pump
relay)
3.Frontofthemachine
2.2-socketconnector(rear
wireharness)
6.Removethepush-infastenerthatsecurestherearwire
harness(Figure26)totheholesintherearcrosstube
(rearwardofthehydraulic-tractionmotors).
Figure26
1.Sprayerpump3.Rearwireharness
2.Rearcrosstube4.Push-infastener
7.Removethepressure-sensetubeforthedashgauge
fromtherearwireharnessfromthemachine(Figure
27).
Figure27
1.Pressure-sensetube
(dashgauge)
2.Rearwireharness
8.Removetherearwireharnessfromthemachine.
Note:Younolongerneedtherearwireharnessthat
youremovedfromthemachine.
13

5
RemovingtheBypass,Drain,
andAgitationComponents
NoPartsRequired
RemovingtheBypassandDrainHoses
1.Removetheretainerthatsecuresthe90°hosetting
totheadapterttingatthebottomofthesprayertank
(Figure28).
Note:RetaintheretainerforinstallationinInstalling
theTankDrainHose(page35).
Figure28
1.Adaptertting(bottomof
thesprayertank)
4.Towardthedrainvalve
2.Towardthebypassvalve5.90°hosetting
3.Retainer
2.Removethe90°hosettingfromtheadaptertting
(Figure28).
3.Removetheretainerthatsecuresthe90°hosettingto
theendofthebypassvalvefortherightboom-segment
valve(Figure29).
Figure29
1.Retainer3.90°hosetting(bypass
hose)
2.Socket(bypassvalve)
4.Removethe90°hosettingfromthebypassvalve
(Figure29).
Figure30
5.Removethebypassanddrainhosesfromthemachine
(Figure30).
6.Removethehoseclampthatsecuresthebarbedtting
ofthedrainvalvetothedrainhose,andremovethe
ttingfromthehose(Figure31).
Note:Retainthehoseclamp,drainvalveandbarbed
tting,andretainerforinstallationInstallingtheTank
DrainHose(page35).Younolongerneedthebypass
anddrainhoses.
14

Figure31
1.Retainer4.Hoseclamp
2.90°hosetting5.Barbedtting(drainvalve)
3.Drainhose
RemovingtheAgitationNozzlesand
Hoses
1.Atthesprayerpump,removethehoseclampthat
securestheagitationsupplyhosetothebarbedtting
oftheballvalve(Figure32).
Figure32
1.Hose(agitationsupply)3.Barbedtting(ballvalve)
2.Hoseclamp
2.Removetheagitationsupplyhosefromthebarbed
tting(Figure32).
3.Atthesideofthetank,removethe4retainersthat
securetheagitationnozzlestothebulkheadttingin
thewallofthetank(Figure33).
Figure33
1.Bulkheadtting3.Retainer
2.Agitationnozzle
4.Loosenall4nozzlesfromthebulkheadttings.
5.Removethenozzlesandattachedhosesfromthe
machine(Figure33).
Note:Retainthe4retainersforinstallationin
InstallingtheAgitation-NozzleAssembleandHoses
(page26).Younolongerneedthehoseclamp,agitation
nozzles,andtheattachedhoses.
15

RemovingtheAgitationThrottleValve
1.Atthetopofthesprayerpump,removethe2
ange-headbolt(5/16x3/4inch)thatsecurethe
agitationthrottlevalvetothethrottle-valvebracket
(Figure34).
Figure34
1.Agitationthrottlevalve4.Sprayer-pumpbracket
2.Throttle-valvebracket5.Flange-headbolt(1/4x
3/4inch)
3.Flange-headbolt(5/16x
3/4inch)
2.Removethe2ange-headbolt(1/4x3/4inch)that
securethethrottle-valvebrackettothesprayer-pump
bracket,andremovethebracketfromthemachine
(Figure34).
Note:Retainthe2ange-headbolt(1/4x3/4inch)
forinstallationAssemblingtheAgitationThrottleValve
(page25).Younolongerneedthe2ange-headbolt
(5/16x3/4inch)andagitationthrottlevalve.
3.Removetheretainerthatsecuresstraightbarbedtting
oftheagitationsupplyhosetotheagitationvalve
(Figure35).
Figure35
1.Straightbarbedtting3.Retainer
2.Agitationvalve
4.Removetheballvalveandagitationsupplyhosefrom
themachine(Figure35).
Note:Younolongerneedtheballvalveandagitation
supplyhose.
16

RemovingtheAgitationBypassand
SprayerSupplyHoses
1.Removetheretainerthatsecuresthestraightbarbed
ttingfortheagitationbypasshosetotheagitation
bypassvalve(Figure36).
Figure36
1.90°barbedtting(agitation
BypassHose)
4.Straightbarbedtting
(agitationBypassHose)
2.T-tting(upper)5.Agitationbypassvalve
3.Retainers
2.Removetheretainerthatsecuresthe90°barbedtting
fortheagitationbypasshosetotheupperT-tting
(Figure36).
3.Removetheagitationbypasshosefromthemachine
(Figure36).
4.Fullyloosentheynutforthesprayersupplyhose
fromthethreadedttingofthemastercontrolvalve
(Figure37).
Figure37
1.Straightbarbedtting
(sprayersupplyhose)
4.Threadedtting(master
controlvalve)
2.Flynut(sprayersupply
hose)
5.Retainer
3.Straightbarbedtting—y
nut(agitationsupplyhose)
6.T-tting(sprayerpump)
5.Removetheretainerthatsecuresthestraightbarbed
ttingofthesprayersupplyhoseandtheT-ttingat
thesprayerpump(Figure37).
6.Removethesprayersupplyhosefromthemachine
(Figure37).
Note:Retaintheretainersthatyouremovedinsteps
1,2,and5forinstallationInstallingtheSectionBypass
Hose(page28)and11InstallingtheManifoldSupply
Hose(page28).Younolongerneedtheagitation
bypassandsprayersupplyhoses.
17

RemovingtheFlowMeter
MachineswiththeOptionalProControlKit
1.Removethe2angeclampsthatsecuretheowmeter
totheangesoftheagitationcontrolvalveandtheleft
boom-segmentvalve(Figure38).
Figure38
1.Flange(agitationcontrol
valve)
4.Flowmeter
2.Flange(left-boom-section
valve)
5.Gasket
3.Boltandnut(boom-section
valve)
6.Flangeclamp
2.Removethe2gasketsandtheowmeterfromthe
machine(Figure38).
Note:Ifneeded,loosenthe4ange-headboltsand
the4angelocknutsthatsecurethe3boom-section
valvestothevalvesupport(Figure38).
6
DisassemblingtheSupply
Hose
MachineswiththeOptionalSprayGun
KitorElectricHose-ReelKitorEductor
Kit
NoPartsRequired
RemovingtheSprayGunfromthe
SupplyHose
MachineswiththeSprayGunKit
1.Removethehoseclampthatsecuresthesupplyhoseto
thehosebarbofthespraygun(Figure39).
Figure39
1.Supplyhose3.Hosebarb(spraygun)
2.Hoseclamp
2.Removethehosefromthehosebarb(Figure39).
Note:Retainthe2hoseclampsandspraygunfor
installationinInstallingtheSupplyHose—Machines
withtheOptionalSprayGunKit(page41).You
willremovethesupplyhosewiththevalvemountin
RemovingtheValveSupport(page20).
18

RemovingtheSupplyHosefromthe
HoseReel
MachineswiththeElectricHose-ReelKit
1.Removethehoseclampthatsecuresthesupplyhoseto
thestraight-hosebarbofthehosereel(Figure40).
Figure40
1.Supplyhose3.Straight-hosebarb
2.Hoseclamp
2.Removethehosefromthehosebarb(Figure40).
Note:Youwillremovethesupplyhosewiththevalve
mountinRemovingtheValveSupport(page20).
RemovingtheEductorSupplyHose
fromtheEductor
MachineswiththeOptionalEductorKit
1.Removetheangeclampthatsecuresthestraight
barbedttingoftheeductorsupplyhosetotheinlet
angeoftheeductor(Figure41).
Figure41
1.Flange(eductorinlet)3.Gasket
2.Straightbarbedtting4.Flangeclamp
2.Separatethestraightbarbedttingfromtheeductor
andremovethegasket(Figure41).
Note:Retaintheangeclampandgasketfor
installationinInstallingtheEductorSupplyHose(page
34).Youwillremovethesupplyhosewiththevalve
mountinRemovingtheValveSupport(page20).
19

7
RemovingtheValveSupport
andBoom-SectionValves
NoPartsRequired
RemovingtheBoom-SectionHoses
1.Attheouter-boomsection,removethehoseclamp
thatsecuresthesupplyhosefortheboomsectionto
thebarbedT-tting(Figure42).
Figure42
1.BarbedT-tting4.Hoseclamp
2.Supplyhose(outer-boom
section)
5.R-clamp
3.Outer-boomsection
2.RemovethehosefromtheT-tting(Figure42).
3.RemovethefreeendofthehosefromtheR-clamp
(Figure42).
4.Repeatsteps1through3forthesupplyhoseatthe
otherouter-boomsection.
5.Underthecenter-boomsection,removethehose
clampthatsecuresthesupplyhosefortheboom
sectiontothebarbedT-tting(Figure43).
Note:Retainthehoseclampsfromtheouterand
centerboomsectionsforinstallationin14Installing
theBoom-SectionHoses(page37);younolongerneed
theleft,center,andrightboom-sectionhoses.
Figure43
1.Center-boom-section
valve
4.Hose(center-boom
section)
2.Center-boomsection5.Hoseclamp
3.Leftsideofthemachine6.BarbedT-tting
RemovingtheValveSupport
Valvesupport,valves,andboom-sectionhosesweight:
approximately20.4kg(45lb).
Haveanotherpersonhelpyouremovethevalvesupport.
1.Removethe2Phillips-headscrews(#10x5/8inch)
and2washers(#10)thatsecurethelowerT-ttingto
thevalvesupport(Figure44).
Figure44
1.Valvesupport4.Phillips-headscrew(#10
x5/8inch)
2.T-tting(upper)5.T-tting(lower)
3.Washer(#10)
20