Toshiba C3PU35 User manual

6F8C1118
 
    

Important Information
No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations, circuits,
equipment or examples of application in this publication.
TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or related
products at any time without notice. No obligation shall be incurred other than as noted in this publication.
This publication is copyrighted and contains proprietary material. No part of this book may be reproduced, stored
in a retrieval system, or transmitted, in any form or by any means - electrical, mechanical, photocopying,
recording, or otherwise - without obtaining prior written permission from TOSHIBA Corporation.
PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation.
IBM is a registered trademark of International Business Machines Corporation.
Microsoft, Windows, WindowsNT and Windows2000 are registered trademarks of Microsoft Corporation in the
U.S.A. and other countries.
The formal name of Windows is Microsoft Windows Operating System.
Intel and Pentium are the registered trademarks or trademarks of Intel Corporation in the U.S.A. and other
countries, and a subsidiary.
DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc.
◯
CTOSHIBA CORPORATION 2004-2005.
All rights reserved.

6F8C1118 i
Safety Precautions
This manual contains important information for the operator to operate this product safely and correctly
and avoid bodily injury and property damage.
Grasp the meanings of the following marks and their descriptions before reading this manual.
Hazard Classifications
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in
serious injury or death.
CA CAUTION Indicates a potentially hazardous situation which, if not avoided, can result in
minor or moderate injury, or property damage. It can also be used to alert
against unsafe practices.
(Note) 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature),
electrical shock, fracture, or intoxication which leaves aftereffects or requires hospitalization
or need to go the hospital for a long time.
2. Injury means hurt, burn, or electric shock which does not require hospitalization or going to
the hospital for a long time.
3. Property damage means extended breakdown of assets and materials.
Notation of Markings
Indicates a "may not" mark.
The concrete forbiddance is indicated with a pictograph or wording.
Indicate a mandatory action that you should never fail to do.
The concrete content is indicated inside or near the circle with a pictograph
or wording.
Indicates a caution.
The concrete content is indicated inside or near the triangle.
(Note) The descriptions of forbiddance, mandatory, and caution marks are subject to change,
depending on the labels on the main unit.

ii model 3000 Computer Module C3PU35 User’s Manual
1.Markings used on the model 3000 and in this Manual
Make sure warning markings are attached on the model 3000.
If any of them are missing or the wording is illegible, contact Toshiba’s Service Department
[Warning Mark on the model 3000]
This is the warning mark for dangerous location. It is attached to the
equipment at positions where there is a risk of electric shock and at positions
where there is a risk of damage to the equipment through incorrect wiring.
Take the following precautions where this mark is found.
(1) Keep hands away from terminals, especially the input terminal of the power supply while power is
on, to avoid the risk of electric shock.
(2) Turn off power before installing or removing modules, terminal blocks, or wires.
(3) Applying excess power voltage to the model 3000 can cause failure or malfunction. Apply power of
the specified ratings described in this manual.
(4) Turn off the power of the tool (a personal computer, etc.) before connecting the connector to the
tool port. Afterwards, turn on power.
Avoid short-circuiting between the tool connector pins with the cover, etc.
[Safety Label]
The safety label as shown on the left both in Japanese and English
is attached to the power supply terminal of the model 3000. (exept
the 24Vdc input power supply module)
Remove the mount paper before wiring
Peel off either of the Japanese and English labels from the moun
t
paper and stick it to the model 3000 or near the power terminal
where it can be readily seen.
In the event the seal is damaged, contact the dealer.
Marks printed at pages in this manual should always be read carefully.
Be sure to read them in handling your model 3000.
Notes

6F8C1118 iii
2. Precautions on Installation
WARNING
CAUTION
Be sure to ground the model 3000. The
protective ground terminal of the model 3000
must be connected to an external protective
earth.
Operation without grounding may cause
accidental fire or shock.
Mandatory
Avoid the following locations when installing or
storaging the model 3000.
• Locations where there is dust, salinity or ion
particles
• Locations where there are corrosive gases
(SO2, H2s) or flammable gases
• Locations where vibration or shock occurs
beyond the allowance
• Locations where there is condensation due
to sharp temperature variations
• Locations where the ambient temperature
exceeds the allowance range
• Locations where the relative humidity
exceeds the allowance range
• Locations where the model 3000 is exposed
to direct sunlight
• Locations where strong electric radiation or
magnetic field is generated
Mandatory
Install the model 3000 at a place where
maintenance and inspection are easy to do.
Otherwise, recovery from failure may take much
more time, leading to a serious accidents.
Mandatory
Improper the installation or wiring of the
system can cause not only insufficient
performance but also malfunction and failure
of the model 3000.
Installation in an unspecified direction or
improper installation can cause fall-off, fire,
interference, or malfunction of the model 3000.
Mandatory
Do not cover the hole of the model 3000, and
the ventilator/air inlet of the system.
Otherwise, overheating, etc. can cause fire or
malfunction.
Forbidden
Avoid entering wire scraps or other foreign
debris into the model 3000, and related
equipment. Otherwise, it can cause fire, failure
or malfunction.
Mandatory

iv model 3000 Computer Module C3PU35 User’s Manual
3. Precautions on Wiring
WARNING
CAUTION
Be sure to turn off power before wiring.
Otherwise, it can cause electric shock or
malfunction of the model 3000.
Mandatory
Be sure to use crimp-style terminal with
insulating sheath or insulating tape to cover
the conductive parts when wiring modules so
that no conductive parts are exposed.
Handle the terminal cover with care so as not
to fall off or get damaged.
Be sure to fix the cover on the terminal block
after wiring.
An exposed conductive part can cause
electrical shock.
Mandatory
Apply power of the specified ratings described
in the manual.
Applying excess power voltage to the model
3000 can cause explosion or fire.
Mandatory
It is assumed that the users have general
knowledge of industrial electrical control
systems.
Mandatory

6F8C1118 v
4. Precautions for Operation
WARNING
CAUTION
Configure emergency stop interlocking circuit
outside the model 3000. Otherwise, failure
and malfunction of the model 3000 can cause
human injury, machine damage or serious
accidents.
Mandatory
Be sure to keep the terminal block covers
closed during power ON. Do not touch the
terminals. Otherwise, it can cause electrical
shock or injury.
Mandatory
The power supply modules, the CPU modules,
the direct I/O modules and the expansion
interface are dedicated to the model 3000.
Mount them on the bases of the model 3000.
Do not use them by themselves for other
purposes.
Otherwise, it can cause electrical shock or
injury or malfunction.
Forbidden
When you attempt to perform program change,
forced output, RUN/HALT controls, etc during
operation, carefully check for safety.
Improper operation or negligence in checking
safety conditions can cause machine damage or
serious accidents.
Mandatory
Mount the modules on the base securely until
they click, and fix them on the base with
screws.
Insufficient installation can cause failure or
malfunction.
Mandatory
Set the operating switches of the model 3000
according to this manual.
Improper setting can cause failure or
malufunction.
Install fuses suited to the load current capacity
in the external circuits for the relay output
module, preventing from overload.
Otherwise it can cause machine damage or
accidents.
Mandatory
Mandatory
Sample programs and circuits described in
this manual are provided for explaining the
operations and applications of the C3.
You should test completely before using them
as a part of your application system.
Mandatory

vi model 3000 Computer Module C3PU35 User’s Manual
5. Safety Precautions on Maintenance and Inspection
WARNING
Configure the external circuit to turn on power
according to the following sequence.
Turn on the power of model 3000
→Turn on the power for the I/O module and
external load power supplies
Otherwise, it can cause machine damage,
malfunction or accidents.
Turn off power immediately if the C3 or related
equipment emitting smoke or odor. Operation
under such situation can cause fire or
electrical shock. Also unauhorized repairing
will cause fire or serious accidents. Do not
attempt to repair. Contact Toshiba for
repairing.
It is recommended to use an external power
supply that provides power for both the I/O
module and the loads. If not possible,
configure the external circuit so that the
external power required for output modules
and power to the loads are switched ON/OFF
simultaneously.
Also, be sure to turn off power to the loads
before turning off power to the C3 for system
safety.
Mandatory
Mandatory
Forbidden
Turn off power when removing any units,
modules, terminal blocks or wired cables after
installing.
Otherwise exposed conductive pants of wire
or on the rear of terminal blocks can cause
electrical shock.
Do not disassemble or modify the C3 and
related equipment in hardware nor software.
Otherwise it can cause failure, malfunction,
electrical shock or injury.
Be sure not to connect the opposite electrode
of the battery or charge, the battery.
Also, do not try to disassemble the battery or
make it short-circuited or throw it into fire or
use it in overheated condition.
Otherwise it can cause fire or explosion.
Forbidden
Forbidden
Mandatory

6F8C1118 vii
CAUTION
6.Safety Precautions on Replacing Components
WARNING
Be careful not to hit or fall off the model 3000
by accident.
Excess shock can cause failure.
Forbidden
Place any modules removed from the unit on
a conductive mat or conductive bag
(containing a spare board, etc.) on an
grounded desk.
Otherwise, static electricity can damage
tfth dl
Mandatory
Touch a grounded metal part to discharge the
static electricity on your body before touching
the model 3000.
Otherwise, charged static electricity on your
body can cause malfunction or failure.
Mandatory
Use soft cloth to clean the model 3000.
Use water-dipped and squeezed cloth to clean
it if dirty.
Leaving the model 3000 dirty can cause
mistaking or malfunction.
Mandatory
Do not apply benzene and thinner when
cleaning the model 3000.
Otherwise, it can cause deformity or
descoloration the panel or case of the model
3000.
Forbidden
Turn off power of the model 3000 before
replacing the power fuse or warning fuse.
Otherwise, it can cause electrical shock or fire.
Mandatory
Replace the fuse or battery with a new one
specified.
Otherwise, it may malfunction or cause fire.
Mandatory

viii model 3000 Computer Module C3PU35 User’s Manual
CAUTION
7. Safety Precautions in Daily Operation
WARNING
The relays used in the relay output module
have ON/OFF life mechanically.
Use them within their mechanical life times is
described in this manual.
Replace the module if exceeded.
Mandatory
In an annual average temperature of 30°C or
less, replace the battery every four years;
replace it every two years in an average
annual temperature higher than 30°C.
An exhausted battery can cause malfunction
and lose data and programs stored in C3,
resulting in machine damage or accidents,
depending on the application.
Mandatory
Apply power of the specified ratings (voltage
fluction range, frequency, output rating, etc.)
described in this manual.
Otherwise, it can cause malfunction,
machine damage or fire due to overheat.
Mandatory
Turn off power immediately if the ambient
temperature or internal temperature exceeds
beyond normal range or if failure is occurred in
the model 3000.
Contact Toshiba for repairing.
Operation under such situation can cause fire
or electrical schock.
Mandatory

6F8C1118 ix
CAUTION
8. Safety Precautions on Disposal
WARNING CAUTION
Do not touch any components, terminals,
connectors or printed circuit boards in the
module.
Otherwise, it can cause the IC or LSI or the
like to be broken by static electricity, resulting
in failure or malfunction.
Also, the edge of components can cause
injury.
Forbidden
Do not forcibly bend or pull or distort the
power cord and other cables. Otherwise, they
can be cut off or cause overheat.
Forbidden
Do not disassemble or modify the C3 and
related equipment.
Otherwise, it can cause malfunction or failure.
Forbidden
Do not enter wire scraps or other foreign
debris into the C3 and related equipment.
Also, do not insert metal parts into them.
They can cause fire or accidents.
Forbidden
Do not throw lithium batteries into fire.
Otherwise, they can explode.
Forbidden
Observe local regulations for disposal of the
lithium batteries or the model 3000.
Mandatory
Following information is only for EU-member
states:
The use of the symbol indicates that
this product may not be treated as
household waste. By ensuring this
product is disposed of correctly, you
will help prevent potential negative
consequences for the environment
and human health, which could
otherwise be caused by
inappropriate waste handling of this
product. For more detailed
information about the take-back and
recycling of this product, please
contact your supplier where you
purchased the product.
Mandatory

xmodel 3000 Computer Module C3PU35 User’s Manual
Limitation of Applications
 The model 3000 has been designed and manufactured for use in an industrial environment.
However, the model 3000 is not intended to be used for systems which can endanger human
life (note 1).
Consult Toshiba if you intend to use the model 3000 for a special application which involves
human life and has great influence on the maintenance of the public function (note 2). This is
why such application requires special care on the operation, maintenance, and control of the
system (note 3).
(Note 1) The systems which can endanger human life are life maintenance systems, equip-
ment installed in the surgery, and other medical equipment.
(Note 2) The systems which involve human life and have great influence on the maintenance
of the public function mean the main control system of a nuclear power plant, safety
and protection system of a nuclear power facility, transport operation and control sys-
tems for mass transportation, control systems of aviation and space systems, and
other systems and subsystems where safety is critical.
(Note 3) "Special care" means to build a safety system (foolproof design, fail safe design,
redundancy design, etc.) in full consultation with Toshiba’s engineers.
Immunity
Toshiba is not liable for any loss caused by fire, earthquake, action by a third party, or other
accidents, or the operator’s intentional or accidental misuse, incorrect use, or use under
abnormal condition.
 Toshiba is not liable for any incidental loss caused by the use or non-use of this product, such
as loss of business profits, suspension of business, or loss or change of data on memory.
 Toshiba is not liable for the loss caused by an operation contradictory to any of the instructions
stated in this manual.
 Toshiba is not liable for the loss caused by an incorrect operation in combination with other
equipment.
 Toshiba is not liable for the loss caused by a malfunction in combination with an application
program made by the customer.
NOTE:
Use cellular phones and PHSs at least one meter away from the working the model 3000
transmission cables, and I/O bus cable. Otherwise, the system can malfunction.

6F8C1118 xi
Thank you for purchasing the Toshiba Integrated Controller V Series model 3000
Computer Module (hereafter referred to as C3. Or as model 3000 or simply device if
no distinction necessary).
This manual describes the operating procedure and precautions for the C3.
Be sure to read this manual and understand the content before using the equipment.
After you have read it, keep this manual handy so that you can refer to it when
necessary.
The V series uses operating system, peripheral devices, and options appropriate for
the industrial system and equipment in which it is installed. For information concerning
these products, refer to the manual included in the respective product.
Preface

xii
Computer module C3PU35 User’s Manual
Related Manuals
In addition to this manual, the following model 3000 related manuals are available for
your reference:
Related to other modules
 Integrated Controller V Series model 3000
Sequence Controller S3 User’s Manual – Basic-Hardware 6F8C066
Provides information for the handling and maintenance of the main unit, power
module, and basic I/O.
Windows related
 Integrated Controller V Series
Computer module C2/C3 Windows User’s Manual 6F8C0894
This manual describes the Windows and addition or extension to Windows
installed on C3.
Related to controller communication functional
 Integrated Controller
C3/C2 Windows Control Communication Library 6F8C0894
This manual has described the support software for the communication
between controllers, and using the network module for control from C3.

6F8C1118 xiii
Procedure flow
Preparation
・ Check the content of package
against the packing list
・ Determine the installation site
”1.3 Installation Requirements” on
page 5
Installation
・ Install the module in the basic unit.
・ Connect external equipment to the
module.
・ Connect the power supply
”Chapter 2 Installation” (page 11)
Power ON
・ Turn on the main unit power.
”3.1 Power On and Power off” on
page 21
User the software
・ Backup
Backup the operating system
pre-installed in hard disk to a
reserve disk.
・ Install the application
Install the application according
to the instruction in the manual.

xiv
Computer module C3PU35 User’s Manual
Notational convention
Description of symbols
In addition to the Safety Precautions, the following symbols are used to indicate
important notes when using:
Important
Describes items that require special attention in order to properly use the product.
NOTE
Describes items that should be remembered in order to properly use the product.
See
Indicates reference to section in this manual or other manual.
References to section in this manual are enclosed in single quotes (‘ ‘) and references
to section in other manuals are enclosed in double quotes (“ “).
[Remark] Provides supplementary description.

6F8C1118 xv
Guide to Reading this Manual
This manual is organized as follows: You may start from the appropriate chapter as
necessary.
Chapter 1 Before Turning on the
Power Summarizes items and caution that you should know before using this equipment.
Chapter 2 Installation Describes how to install the equipment to the
base and connect the cables.
Chapter 3 Handling Describes how turn on/off the power and the
handling of each unit.
Chapter 4 Maintenance Describes the product life of main components in
addition to the daily maintenance procedure.
Chapter 5 RAS Function Describes the standard RAS function.
Chapter 6 Hardware Setup Hardware setup is not necessary for normal use.
This chapter describes how to set BIOS in case
the setting needs to be verified or changed.
Appendix A Q&A Provides answers to problems such as “The
power does not turn on.”
Appendix B Device Specifications Provides specifications of this equipment and
specifications and pin map of external connectors.
Refer to the operation manual of the respective operating system (OS) for information
concerning the operating system used by this device.

xvi
Computer module C3PU35 User’s Manual
Functions and Features
The integrated controller model 3000 is a CIE integrated controller integrating
continuous control, high-speed sequence control, maintenance/monitoring, and
information processing control in a single unit.
C3 is a computer module that implements the maintenance/monitoring and information
processing control functions among various functions of the model 3000.
Excellent system performance
 Runs Windows smoothly using a Intel Mobile Pentium III 700MHz CPU with
maximum system memory of 512MB.
Windows2000
 Runs under Windows2000 to enable use of commercial software that supports
GUIenvironment and connectivity with host network.
Consolidation of CIE
 Improves system performance through inter-controller communication using
33MHz clock high-speed bus.
 A variety of sequencer I/O modules can be controlled with the computer module
alone enabling a compact system.
Ease of use
 The hard disk fits inside a 35mm x 250mm x 110mm module and runs Windows
without using an additional module.
 Fully equipped with keyboard, mouse, floppy disk, RS-232C, USB, and Ethernet
connecters, and 2 slots CARDBUS PC card.
Improved reliabillity
 Comes equipped with RAS function which monitors the operating status and
provides detail trouble report.

6F8C1118 xvii
CONTENTS
1 Before Turning on the Power ････････････1
1.1 Checking the Content of the Package ăăăăăăăăăăăăă 1
1.2 Name and Function of Each Part ăăăăăăăăăăăăăăăăă 2
1.3 Installation Requirements ăăăăăăăăăăăăăăăăăăăăăăăă 5
1.4 Power Requirementsăăăăăăăăăăăăăăăăăăăăăăăăăăăă 7
1.5 Precautions when using ăăăăăăăăăăăăăăăăăăăăăăăăă 9
1.5.1 Daily use ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 9
1.5.2 When turning Off the Powerăăăăăăăăăăăăăăăă 9
1.5.3 About the Hard Disk Drive ăăăăăăăăăăăăăăăăă 9
1.5.4 Daily Cleanup and Storage/Transportation ăă 10
1.5.5 Radio Wave/Power Voltage Interferenceăăăă 10
1.5.6 Repair and Service ăăăăăăăăăăăăăăăăăăăăăă 10
1.5.7 Disposalăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 11
2 Installation ･･･････････････････････････13
2.1 Before Getting Startedăăăăăăăăăăăăăăăăăăăăăăăăăă 13
2.1.1 Procedure ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 13
2.2 Installing Basesăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 14
2.2.1 Precautions when Installing in the Case ăăăă 14
2.3 Module Installationăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 15
2.4 Grounding ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 16
2.4.1 Grounding Tipsăăăăăăăăăăăăăăăăăăăăăăăăăă 16
2.4.2 Grounding methodăăăăăăăăăăăăăăăăăăăăăăă 17
2.5 Wiring of the power supply ăăăăăăăăăăăăăăăăăăăăăă 19
2.6 Connector Connectionăăăăăăăăăăăăăăăăăăăăăăăăăă 22
3 Handling･････････････････････････････23
3.1 Power On and Power Off ăăăăăăăăăăăăăăăăăăăăăăă 23
3.1.1 Turning On the Powerăăăăăăăăăăăăăăăăăăăă 23
3.1.2 Turning Off the Powerăăăăăăăăăăăăăăăăăăăă 23
3.1.3 Power Off with Windowsăăăăăăăăăăăăăăăăăă 24
3.2 About the Hard Diskăăăăăăăăăăăăăăăăăăăăăăăăăăăă 25
3.3 About the PC Cardăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 26
3.4.1 Installationăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 27
3.4.2 Removal ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 28

xviii Computer module C3PU35 User’s Manual
CONTENTS
4 Maintenance･･･････････････････････ 29
4.1 Daily Inspection ăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 29
4.2 Periodic Maintenance ăăăăăăăăăăăăăăăăăăăăăăăă 30
4.3 Replacement Timing of Major Parts ăăăăăăăăăăăă 31
4.4 Replacing the Hard Disk Driveăăăăăăăăăăăăăăăăă 32
4.4.1 How to Remove and Install the HDD pack 33
5 RAS Function ･･････････････････････ 35
5.1 RAS Function Overview ăăăăăăăăăăăăăăăăăăăăăă 36
5.1.1 RAS Hardwareăăăăăăăăăăăăăăăăăăăăăăăă 36
5.1.2 RAS Support Software ăăăăăăăăăăăăăăăăă 36
5.2 Hardware Processing RAS Functions ăăăăăăăăăă 37
5.2.1 WDT Circuit and Hardware Reset ăăăăăăă 37
5.2.2 RAS Memory ăăăăăăăăăăăăăăăăăăăăăăăăă 37
5.2.3 Interrupt Signalsăăăăăăăăăăăăăăăăăăăăăăă 37
6 Hardware Setup ････････････････････ 39
6.1 Setting the BIOS ăăăăăăăăăăăăăăăăăăăăăăăăăăăă 40
A Q&A･･････････････････････････････ 45
B Device Specifications ･･･････････････ 49
B.1 Specifications ăăăăăăăăăăăăăăăăăăăăăăăăăăăăăăă 49
B.2 Interface Specificationsăăăăăăăăăăăăăăăăăăăăăăă 51
B.2.1 RGB Interface ăăăăăăăăăăăăăăăăăăăăăăăă 51
B.2.2 Serial Interface (RS-232C) ăăăăăăăăăăăăă 51
B.2.3 USB Interface ăăăăăăăăăăăăăăăăăăăăăăăă 52
B.2.4 Ethernet Interface ăăăăăăăăăăăăăăăăăăăăă 52
B.2.5 PCMCIA card slot ăăăăăăăăăăăăăăăăăăăăă 53