Toshiba nv-pack JTLI41 User manual

Unified Controller
nv-pack series
TC-net I/O Loop PCI ExpressTM Card JTLI41
Instruction Manual
6F8C1601

Notes
(1) The technical information described in this document is for the explanation of the typical operation of the product
and its application. It shall not be construed that Toshiba or third party will guarantee to use the intellectual
property or other rights concerning the said information or grant the license.
(2) Unauthorized reproduction of this Instruction Manual in whole or a part is prohibited.
(3) The contents of this document subject to change without prior notice.
(4) We extended all possible means to ensure the contents of this Instruction Manual, however, if you have any
questions, found any errors or noticed anything wrong, please contact us.
TC-net is registered trademark of Toshiba Corporation.
Ethernet is registered trademark of Xerox Corporation.
PCI Express is registered trademark of PCI-SGI.
Microsoft, Windows is registered trademark of U.S. Microsoft Corporation in the U.S. and other countries.
Linux is registered trademark or trademark of Mr. Linus Torvalds in the U.S., Japan and other countries.
© TOSHIBA CORPORATION 2017
All rights reserved

Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual
Safety Precautions
i
The product and the instruction manual describe important information to prevent possible
harm to users and damage to the property and to use the product safely.
Understand the following description (signs and symbols), read the text and follow the
instruction.
Description of signs
Sign Meaning of the sign
DANGER This indicates an immediate danger that may result in death or
serious injury*1 if not avoided.
WARNING This indicates a danger that may result in death or serious injury*1 if
not avoided.
CAUTION This indicates a danger that may result in minor or moderate injury*2
or only a physical damage*3 if not avoided.
*1: A serious injury indicates loss of sight, injury, burns (high/low temperature), electric shock,
broken bones, or intoxication that will have aftereffects and require hospitalization or
long-term hospital visits for healing.
*2: An injury indicates an injury, burn, or electric shock that does not need hospitalization or long-term
hospital visits for healing.
*3: Physical damage indicates consequential damage in terms of breakage of properties or materials.
Description of symbols
Symbol Meaning of the symbol
Prohibited
Indicates “Prohibition” or “You must not do”.
Specific details are indicated near the symbol with pictures and text.
Mandatory
Indicates “MandatoryAction” or “Do as indicated”.
Specific details are indicated near the symbol with pictures and text.
Warning
Indicates Warning.
Specific details are indicated near the symbol with pictures and text.
(Note) Descriptions of Prohibition, MandatoryAction, and Warning vary depending on the display on
the main unit.

6F8C1601
ii
1. Safety Precautions in Installation
WARNING
Ground
Ground the device.
Otherwise, it may cause an electric shock
or fire.
Prohibited
DO NOT disassemble or adjust the optical
module.
The module won’t radiate harmful light but
may cause eye injury if it is disassembled or
adjusted by an unqualified person.
CAUTION
Prohibited
Do not install, store, or use it in the
following environments.
・A place with a lot of dust
・A place with corrosive gases (SO2,
H2S) or flammable gases
・A place with vibrations and shocks
exceeding the allowed values
・A place with condensations due to
rapid temperature changes
・A place with low or high temperature
outside of the installation condition
・A place with high humidity outside of
the installation condition
・A place with direct sunlight
・A place near equipment generating
strong radio waves or magnetic fields
It may cause accidents.
Mandatory
Install the device in a place where
maintenance and inspection can be
done easily.
Otherwise, it may cause accidents.
Prohibited
Do not block the ventilation hole or
air inlet/outlet.
It may cause fire or failure due to
overheat.
Mandatory
For installation and wiring of the
system, observe the installation
conditions and methods described in
this document.
Otherwise, it may cause a fall, fire,
failure, or malfunction.
Prohibited
Do not insert any foreign object such
as wasted lines into the module or
unit.
It may cause fire, failure, or malfunction.
Mandatory
Install the I/O module to the base
unit.
Otherwise, it may cause an electric
shock, injury, or failure.
Do not use it alone or for other purposes.
Mandatory
Install or remove the module, base
unit, and terminal block while the
power is off.
Otherwise, it may cause an electric
shock, malfunction, or failure.
Mandatory
When connecting the connectors
and cables or installing the module to
the base unit, press them fully until
they clicks, and secure them with
screws tightly.
Insufficient tightening may cause failure
or malfunction due to vibrations.
No touch
Do not touch parts, terminals,
connectors and soldered surface in
the module by bare hands.
The tip of lead may cause injury, or IC or
LSI may be destroyed by static electricity
resulting in mechanical failure.

Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual iii
2. Safety Precautions in Wiring
WARNING
Mandatory
Connect the cables while the power
is off.
Otherwise, it may cause an electric shock
or failure.
Mandatory
When wiring the module, use crimp
contacts with sheath, or cover it with
tape.
Otherwise, exposed conductors may
cause an electric shock.
Mandatory
Install the terminal block cover
securely to the terminal block.
Exposed conducting parts may cause an
electric shock.
CAUTION
Mandatory
Connect an external power supply
that matches the rating.
Otherwise, it may cause an explosion or
fire.
Mandatory
Wiring work must be done by
qualified experts.
Wrong wiring may cause a fire, electric
shock, or failure.
Mandatory
Construct the emergency stop circuit
and interlock circuit outside the
nv-pack series.
Otherwise, it may cause an injury
accident or damage to the machine if
failure or malfunction occurs in the
nv-pack series.

6F8C1601
iv
3. Safety Precautions in Daily Use
WARNING
No touch
Do not touch the terminals of the
module and unit during energization.
It may cause an electric shock.
Prohibited
Do not modify, repair, disassemble,
or adjust the device, module, or card.
It may cause an electric shock, fire, injury,
or failure.
Upon faulty operation or failure, contact
Toshiba's branch office or service offices.
Mandatory
Before using, check that the power
capacity, frequency, voltage, and
regulation comply with the device
specifications.
If not, it may cause damage of the
device, or fire due to overheat, as well as
not obtaining the original performance of
the device.
Prohibited
When the ambient or internal
temperature of the device rises
abnormally or failure occurs in the
device, stop using.
Using it as it is may cause fire due to
overheat.
Turn off the power of the device, and
contact one of Toshiba's service
representatives.
CAUTION
Mandatory
When performing program changes
during operation, forced output, run,
or halt operations, ensure safety.
Wrong operations or failure to ensure
safety may cause an accident or damage
to the machine.
Mandatory
When there is any smoke or strange
odor, turn off the power.
Otherwise, it may cause a fire or electric
shock.
Contact one of our branch offices or
service agencies.
Mandatory
Turn on the power in the following
order:
If this order is not followed, it may cause
an accident or damage to the machine
due to malfunction.
Prohibited
Do not forcefully bend, pull, or twist
the power cord and cables.
It may cause breaks or heating.
Prohibited
Do not insert metal parts or drop a
clip in the clearance of the controller.
It may cause fire.
Mandatory
For system safety, turn off the load
power before the power of the
nv-pack series.
If this order is not followed, it may cause
an accident or damage to the machine.
Share the external power supply for the
I/O module with the load power supply
whenever possible. If this is not
possible, construct the system so that the
external power supply and load power
supply are turned off simultaneously.
Turn on the power of the nv-pack series,
and then turn on the I/O module supply
external power and external load power.

Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual v
4. Safety Precautions in Maintenance and Inspection
WARNING
Mandatory
When moun
t
ing or removing the
card, module, unit, terminal block, or
wiring cable, make sure that the
external power supply is off.
Otherwise, there will be live electric poles
on the back of the external terminal block
of the module, causing an electric shock.
Mandatory
When replacing the power fuse or
alarm fuse of the device, turn off the
device.
Otherwise, it may cause an electric shock
or fire.
Mandatory
Be extremely careful when measuring
the power supply voltage at the power
terminal part of the module during an
inspection.
Otherwise, it may cause an electric shock.
CAUTION
Prohibited
Do not hit or drop the device or card,
or give excessive impact.
Excessive impact can cause mechanical
failure.
Mandatory
Touch a grounded metal part to
discharge the static electricity on
your body before touching the device
or card.
Static electricity on your body may cause
malfunction or failure of the device or
card.
Mandatory
Use soft cloth to clean the device,
module and card.
Use water-dipped and firmly
squeezed cloth to clean excess dirt.
Leaving them dirty may cause
misjudgment or malfunction.
Mandatory
Mount the I/O module specially
designed for the series on the
dedicated base unit.
Failure to do this may cause electric
shock, injury or failure of the module.
Do not use the I/O module
independently or for other purposes.
Prohibited
Do not use benzene or thinner to
clean the device, module or card.
It may cause deformation or discoloration
of the device panel, module or card.

6F8C1601
vi
5. Safety Precautions in Disposal
CAUTION
Mandatory
Dispose of the unit and module of
the nv-pack series as industrial
waste.
Otherwise, it may cause environmental
damage.

Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual vii
Restrictions on Application
■This product is not developed/manufactured for use in systems involving devices that
directly affect human life (Note 1). Do not use them for such applications.
■To use this product for systems that involve devices that significantly affect human safety
or maintenance of public functions (Note 2), special considerations (Note 3) are required in
system operation, maintenance, and management. In this case, contact one of Toshiba's
sales representatives.
(Note 1) Devices that directly affect human life include the following.
Medical devices such as life supporting devices and devices for surgical units
(Note 2) Systems that involve devices that significantly affect human safety or
maintenance of public functions include the following.
Main unit control systems of nuclear power plants, safety protection systems of
nuclear facilities, and other systems that are critical for safety
Operation control systems of mass transportation systems and air traffic control
systems
(Note 3) Special considerations indicate sufficient discussions with Toshiba's engineers to
construct a safe system (e.g. employing fool-proof design, fail-safe design, or
redundant design).
Disclaimer
■Toshiba shall not be responsible for any damage caused by an earthquake, lightning and
wind, fire for which Toshiba is not responsible for, acts of a third party, other accidents, the
user's willful acts or negligence, misuse or use in abnormal conditions.
■Toshiba shall not be responsible for any incidental damage (loss of business profits,
interruption of business, change or loss of stored memory) caused by use of or unable to
use of this product.
■Toshiba shall not be responsible for any damage caused by failure to observe the
information described in the operation manual.
■Toshiba shall not be responsible for any damage caused by malfunctions due to
combination with any connected device.
■Toshiba shall not be responsible for any damage caused by malfunctions due to
combination with any application program created by the customer.
Requested matte
r
Use your cellular phone or PHS one meter or more away from the product
main unit in operation, various transmission cables, and I/O cable. Otherwise,
the system may malfunction.

6F8C1601
viii
This manual describes the overview, storage, handling, and maintenance/inspection of the
Unified Controller nv-pack series PCI Express Card JTLI41.
Before using the device, be sure to read “Safety Precautions” for proper operation of the
device.
Keep this manual in a safe place so that you can read it whenever necessary.
Repairs and replacements of this product due to the end of life or wear are charged even
during the warranty period.
The manuals related to the JTLI41 are as follows.
Unified Controller nv series Integrated Controller V series Programming Instructions
(6F8C1226)
Describes the detailed specifications of instruction words of the program languages (LD,
FBD, SFC and ST) supported by nv series and V series.
Unified Controller nv series Integrated Controller V series Engineering Tool 4 Operation
Manual -Basic- (6F8C1290)
Describes how to create, debug, print and save programs using nV-Tool.
Unified Controller nv series Integrated Controller V series Engineering Tool 4 Operation
Manual -Setup- (6F8C1291)
Describes how to set up nV-Tool.
Unified Controller nv-pack series Controller typeFR Instruction Manual (6F8C1379)
Describes the basic operation of Unified Controller nv-pack series typeFR.
Unified Controller nv-pack series Controller typeFR PLC Functional Manual (6F8C1616)
Describes the PLC function of Unified Controller nv-pack series type FR.
Introduction

Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual ix
●Notational conventions
The following are the notational conventions for better understanding of this document.
Important Describes what the user should be particularly aware of to handle the product correctly.
Note Describes what the user should observe to handle the product correctly.
Remark Describes a remark.
●Document structure
This document consists of the following chapters.
Chapter 1 Overview
Covers the overview and system configuration of JTLI41.
Chapter 2Names and Functions of Parts
Explain the appearance of JTLI 41 and the name and function of parts.
Chapter 3Settings
Describe the station address setting switch of JTLI 41 and the setting with the
engineering tool.
Chapter 4Installation and Wiring
Explains the mounting, wiring, and repｌacement of JTLI 41.
Chapter 5Maintenance and Inspection
Explains the maintenance and inspection of JTLI41.

6F8C1601
x
Chapter 1
Overview
…1
1.1 Overview······································································2
1.2 System Configuration ····················································3
Chapter 2
Names and
Functions of Parts
…5
2.1 Names and Functions of Parts········································6
Chapter 3
Settings
…9
3.1 Station Address Setting Switch ····································· 11
3.2 Engineering Tool Setting·············································· 12
Chapter 4
Installation and
Wiring
…17
4.1 Before Starting···························································· 18
4.2 Card Mounting···························································· 19
4.3 Wiring ········································································ 23
4.4 Card Replacement ······················································ 24
Chapter 5
Maintenance and
Inspection
…25
5.1 Inspection··································································· 27
5.2 Troubleshooting ·························································· 28
5.3 Life Limited Parts ························································ 29
A
ppendix
A
Specifications
…31
A.1 General Specifications················································· 32
A.2 Card Specifications······················································ 33
A.3 TC-net I/O Loop Specifications····································· 34
A
ppendix B
Outside
Dimensions
…35
B.1 JTLI41········································································ 36
CONTENTS

Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual xi
A
ppendix C
Related Products
…37
A
ppendix D
Decimal-Hex
Conversion Table
…39

6F8C1601
xii

1
Chapter 1
Overview
Chapter 1 covers the overview and system configuration of JTLI41.
1.1 Overview·········································································2
1.2 System Configuration·························································3

Chapter 1 Overview
6F8C1601
2
1.1 Overview
Unified controller nv-pack series TC-net I/O loop PCI Express card JTLI41 is an interface card for
connecting the typeFR controller to the TC-net I/O loop of the high-speed serial I/O system.
The TC-net I/O loop consists of loop type transmission channels that can bypass a failed portion
should a transmission error take place, allowing a highly reliable system configuration. JTLI41 uses
optical fiber cables for transmission.
Figure 1-1 Structural Drawing of JTLI41
JTLI62
/
61
PCI Express bus
Main processor
board
Extended
card
Ethernet
card
TC-net I/O loop
PCI Express card JTLI41
TC-net I/O loop
Optical fiber cable
typeFR Controller

1.2 System Configuration
Unified Controller nv-pack series TC-net I/O Loop PCI ExpressTM Card JTLI41 Instruction Manual 3
1.2 System Configuration
Figure 1-2 shows an example of the system configuration used in JTLI41. Please prepare the
display, keyboard and mouse by the customer for connection to typeFR controller as necessary.
Figure 1-2 Example of System Configuration
(Installed in extended slot)
LP2
LP1
SA912-1-32：TC-net I/O adapter
I/O-1-16：I/O module
LP1 LP2 LP1 LP2
SA912-3
I/O-1
I/O-2
I/O-16
SA912-2
I/O-1
I/O-2
I/O-16
SA912-1
I/O-1
I/O-2
I/O-16
SA912-32
I/O-1
I/O-2
I/O-16
LP2 LP1 LP1 LP2
TC-net I/O loop
Monitoring control network
typeFR2
Display
(Please prepare by customer)
Keyboard
(Please prepare by customer) Mouse
(Please prepare by customer)
typeFR controller
Extendec slot No.50,53
Extended card JTLI41
typeFR
pre-install software
・Toshiba dedicated LinuxOS
Kernel 3.10
Upper information system network Ethernet ・・・
nV-Tool
・Support version : V4.14.0 or more

Chapter 1 Overview
6F8C1601
4

5
Chapter 2
Names and Functions of
Parts
Chapter 2 explains the appearance of JTLI 41 and the names and functions of parts.
2.1 Names and Functions of Parts········································6

Chapter 2 Names and Functions of Parts
6F8C1601
6
2.1 Names and Functions of Parts
The appearance of the panel and card of JTLI 41 is shown below.
■JTLI41 panel
Figure 2-1 JTLI41 panel appearance
■JTLI41 card
Figure 2-2 JTLI41 card appearance
Standard size
Low profile size
LP2
JTLI41
LP1
LP1 LP2
LP2
JTLI41
LP1
LP1 LP2
Status display
LED TC-net I/O loop
connector
STN-LSTN-H STN-LSTN-H
MODE
Status display LED
TC-net I/O loop
connector
Station address
setting switch