Town & Country Fireplaces 22150012 User manual

SKU# 22150012(Brown) &
22150020(Black)
For TC36D & TC36D Arch
Series D
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TC36D
TRANQUILITY
BURNER KIT
INSTRUCTIONS
230223-24 SKU# 22150012 &22150020 100005911
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Visit www.townandcountryreplaces.net for the most recent version of this manual

Figure 1: TC36 Tranquility burner kit parts.
A. Burner assembly (including pilot & gas lines)
B. Panel, base (attached to burner assembly).
C. Pebble assembly
D. Hardware - tapered plugs, screws, brush, panel clips.
E. Side cover - left hand side.
F. 2.2 lbs Sand
G. Side cover (right hand side)
2SKU# 22150012/22150020 230223-24
Contents of Package

Figure 2: Removing oor shield.
Figure 3: Removing oor shield.
1. Remove oor shield (2 screws) and discard the shield. Use screws to plug vacant holes.
2. Plug any other vacant holes in the bottom of the rebox with 1/2” screws, as they are not
required to attach this style of burner (Figure 3).
If converting to propane see conversion instructions on page 15 before proceeding with
Tranquility Burner Kit.
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SKU# 22150012/22150020 230223-24
Tranquility Burner Installation

Figure 5: Access cover to valve control center. Figure 6: Flex line bent to shape.
Figure 4: Base panel.
3. The base panel (Figure 4) is not used with the Tranquility burner kit and is a left over item to be
discarded.
4. Remove the 10 screws securing the access cover for the valve control center (Figure 5).
5. Bend the larger exible gas supply line, the smaller exible pilot gas line along with the ignition
and sensor wires into shape (Figure 6) so that the right hand side cover will t over top of them
before the burner is placed into the rebox (Figure 8). This cover must be positioned into the
burner before the burner is placed into the rebox as there is no room to install the cover once
the burner is in the rebox.
4SKU# 22150012/22150020 230223-24

Figure 7: Left hand side cover. Figure 8: Right hand side cover.
Figure 9: Air channel.
6. Place side covers between the burner tray and its base (Figure 7 and Figure 8) before the burner
tray is inserted into the rebox. These will remain in the retracted position until later in the installation
process.
7. Remove the two lower outside screws from the Air Channel as indicated in Figure 9. The lower
panel will be attached to the rear wall of the rebox using the two screws just removed.
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SKU# 22150012/22150020 230223-24

Figure 10: Air channel.
Figure 11: Lower rear panel and burner assembly.
Rear Panel
Burner Assembly
8. Mount the lower rear panel against the rear wall of the rebox and ax to the wall using the two
screws previously removed from the air channel (Figure 10).
9. Position the burner tray assembly into the rebox and against the lower rear panel (Figure 11).
6SKU# 22150012/22150020 230223-24

Figure 12: Gas and pilot supply tubes.
Figure 13: Ignition and sensor wires routing.
10. Attach the main gas supply line and the pilot gas supply line to the bulk head ttings and tighten
(Figure 12). Ensure that there are no leaks.
11. Feed the ignition and sensor wires through the bulkhead plate and gasket to the rebox
(Figure 13).
Ignition and sensor wires
Bulkhead plate
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SKU# 22150012/22150020 230223-24

Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 14: Ignition and sensor wires routing.
Figure 15: Lower rear panel and burner assembly.
12. Attach the ignition and sensor wires to the interface module as indicated in Figure 14.
13. Once the gas and electrical lines are connected to the bulkhead and the interface module, rein-
stall the valve control center’s access cover (Figure 5 on page 4). The panels are now ready
to be installed.
8SKU# 22150012/22150020 230223-24

Figure 16: Panel retainer removal.
Figure 17: Panel retainer removal.
14. Remove the two screws (Figure 15) which secure the panel retainer to the ceiling. Remove the
panel retainer and keep for reinstallation (Figure 16).
15. The right hand side panel has a cut out which will t over the side cover. The correct orientation
of the upper rear panel has the two insulation retaining clips on the rear of the panel at the top
(both Figure 17).
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SKU# 22150012/22150020 230223-24

Figure 18: Right side panel partially installed.
Figure 19: Lower rear panel and burner assembly.
16. Remove tag and plastic tie from the ue damper before installing the upper rear panel.
17. Install the right side panel until it’s nearly up against the rebox wall (Figure 18). Leave enough
room between the panel and wall so that the upper rear panel can be slipped in behind the side
panel. Once upper rear panel is in place, the side panel can be pushed up to the side wall.
18. There are two panel tension tabs axed to the rear rebox wall (Figure 15 and Figure 18). These
tabs apply a small amount of pressure to the upper rear panel as this panel does not t up
against the rear wall. If upper rear panel seems too loose once installed, remove panel, bend the
tabs forward and try again.
10 SKU# 22150012/22150020 230223-24

Figure 20: Left hand side panel installed.
Figure 21: Panel retainer reinstalled.
19. Install the upper rear panel (Figure 19). Place one end on top of the lower rear panel and slip the
side of the upper rear panel in behind the side panel. Hold the upper rear panel up against the
rear panel tension tabs while preparing to install the left hand side panel.
20. Install the left hand side panel (Figure 20). Check that both side panels are ush against the
walls.
21. Reinsert the two screws previously removed from the panel retainer but do not tighten. Reinstall
the panel retainer and t slots to hook onto the two screws. Tighten screws (Figure 21).
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SKU# 22150012/22150020 230223-24

Figure 22: Securing side covers.
Figure 23: Inserting tapered plugs.
22. Move the two side covers previously placed between the burner and its base, out to the side
panels. Line the screw holes in the side covers up with the screw holes in the burner tray base.
Use supplied self taping screws to secure the covers to the base (Figure 22).
23. Insert tapered plugs into raised burner ports to prevent sand from entering ports (Figure 23).
24. Place sand in tray. Use supplied brush to spread and level the sand to just below the top of
raised burner ports. Gently blow excess sand from around ports (Figure 24).
12 SKU# 22150012/22150020 230223-24

Figure 24: Applying sand to burner tray.
Figure 25: Tranquility rock set
25. Remove tapered plugs from ports.
26. Remove pebble assembly from packaging by placing hand on top and tipping upside down.
Note that the rock in the lower right is hollow underneath and will t over top of the pilot assembly
(Figure 25).
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SKU# 22150012/22150020 230223-24

Figure 26: Location pins for rock set.
Figure 27: TC36 Tranquility rock set in place.
27. Gently place pebble assembly onto sand base aligning 3 holes in the bottom of the rock set to
the 3 pins located on the burner tray (Figure 26).
28. Install glass door. Unit is ready for lighting.
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Figure 28: Access panel.
1. Remove rock set and sand if present.
2. Remove right hand side panel if present.
3. Remove all 10 screws from the Valve control center panel (Figure 28).
WARNING
This conversion kit shall be installed by a qualied service agency in accordance with the
manufacturer's instructions and all applicable codes and requirements of the authority
having jurisdiction.
If the information in these instructions is not followed exactly, a re, explosion or
production of carbon monoxide may result causing property damage, personal injury or
loss of life.
The qualied service agency is responsible for the proper installation of this kit.The
installation is not proper and complete until the operation of the converted appliance is
checked as specied in the manufacturer's instructions supplied with the kit.
CAUTION
The gas supply and electrical power shall be shut off before proceeding with the conversion.
If the unit is to be used on propane convert as follows using the components supplied with this
burner:
Note: Factory supplied components must be used to ensure correct input. After conversion
conrm proper manifold pressure.
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SKU# 22150012/22150020 230223-24
Propane Conversion

Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 29: Connections at bulkhead.
Figure 30: Disconnecting ame sensor and ignition wires at interface.
4. Disconnect the pilot gas supply line at the bulkhead (Figure 29). DO NOT disconnect the main
gas supply line from the bulkhead.
5. Disconnect the ame sensor wire and the ignition wire from the interface module (Figure 30) and
withdraw the wires back through the bulkhead plate and into the rebox area.
16 SKU# 22150012/22150020 230223-24

6. Remove the 2 front and 1 rear screws holding the burner tray in place (Figure 31).
7. Gently lift up the burner tray from its supports while sliding it to the left to disengage the burner
tube from the orice. Lift the tray, turn it on its side and lay it on its edge to expose the orice and
the pilot assembly (Figure 32). Remove the pilot assembly bracket with its wires and pilot gas line
attached while the burner kit is on its side (See “Figure 36” on page 18).
8. Using a 1/2” wrench, undo the natural gas burner orice (Figure 32) and replace with the propane
gas orice that comes with the conversion kit (Figure 33). Apply a small amount of pipe joint
compound to the threads of the propane burner orice to ensure a good seal, before screwing it
into the tting.
Figure 31: Removing front burner tray screws. Figure 32: Underside of burner.
Figure 33: Orice. Figure 34: Air shutter fully closed for natural gas.
Orice
Pilot gas line
Air shutter
Pilot assy.
bracket
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SKU# 22150012/22150020 230223-24

9. Loosen the primary air shutter screw (Figure 34), open shutter half way and re-tighten (Figure 35).
10. Remove the 2 screws holding the pilot assembly in place with a short screwdriver (Figure 36).
11. With a 7/16” wrench, loosen the pilot head on the pilot assembly using a wrench to hold the
bracket steady (Figure 37).
Figure 35: Air shutter half opened for propane gas. Figure 36: Removing pilot assembly.
Figure 37: Loosening pilot shield.
18 SKU# 22150012/22150020 230223-24

Figure 38: Air shutter half opened for propane gas. Figure 39: Removing pilot assembly.
Hole in Band
12. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing.
Figure 38 shows the pilot in the natural gas position. Figure 39 shows the pilot in propane gas
position.
13. On the gas conversion label (Figure 40) included in the conversion kit, ll in the date and the
name of the person who performed the conversion in the white area on the conversion label. Peel off
the protective backing and apply the conversion label directly over the gas specications on the rating
label. Rating label can be found on a metal plate stored on the left hand side of the replace, behind
the decorative trim.
14. Reattach the access cover, right hand enamel panel piece, burner tray, sand and rock set.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
For complete valve conversion installation instructions, refer
to the instruction book included in the SIT conversion kit.
Figure 40: Removing pilot assembly.
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SKU# 22150012/22150020 230223-24

SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Note: To test the gas pressure, turn off the gas supply before removing the plug from the
supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
1. Remove the plug from the pressure test port. The plug is located between the right side lintel
and rebox side (Figure 41).
2. Thread the extension test tting into the open port (Figure 42).
3. Attach a pressure gauge onto the tting.
4. When testing is complete shut off the gas, remove the tting and replace the plug. Thread
sealant will be required to ensure a gas tight connection.
Figure 41: Removing manifold pressure plug. Figure 42: Adjusting manifold pressure.
Figure 43: Gas test ports.
20 SKU# 22150012/22150020 230223-24
Gas Pressure Check