Toyota PTS21-21070 User manual

SCION tC 2008- ILLUMINATED DOOR SILLS
Preparation
Page 1 of 17 pages
Issue: C 06/13/07
Part Number: PTS21-21070 NOTE: Part number of this accessory may not be
the same as the part number shown.
Kit Contents
Item # Quantity Reqd. Description
1 2 Hardware Kit w/ power harness
2 1 Front Left Illuminated Door Sill
Protector
3 1 Front Right Illuminated Door
Sill Protector
Hardware Kit Contents (LH)
Item # Quantity Reqd. Description
1 1 Power Harness with Fuse
2 2 Foam Pad (38.1 x 38.1 x 4.75)
3 1 Foam Pad (63.5 x 38.1 x 1.57)
4 12 Wire Ties
6 2 T-taps
Hardware Kit Contents (RH)
Item # Quantity Reqd. Description
1 1 Power Harness
2 2 Foam Pad (38.1 x 38.1 x 4.75)
3 1 Foam Pad (63.5 x 38.1 x 1.57)
4 27 Wire Ties
6 1 T-taps
Additional Items Required For Installation
Item # Quantity Reqd. Description
Conflicts
None
Recommended Tools
Personal & Vehicle
Protection
Notes
Safety Glasses
Safety Gloves Optional
Vehicle Protection Blankets, Part Boxes,
Protective film PPO only, Wrap Guard
Special Tools Notes
Non-intrusive temperature
probe
For measuring door sill
temperature if necessary
Blow Drier For cold temperature
installations.
Installation Tools Notes
Nylon Panel Removal Tool
Screwdriver Phillips head #2
Ratchet
Extension 6 in
Socket 10 mm (deep socket)
Torque Wrench 36 lbf-in
Non-scratch wiping cloth 3M Micro-fiber
Pliers
Wire Cutters
Special Chemicals Notes
All Purpose Cleaner mild water based, solvent
free all purpose cleaner.
General Applicability
2008 SCION - tC
Recommended Sequence of Application
Item # Accessory
1 V5 Security – RS3200 +
2 Illuminated Door Sills
3 Audio
4 Satellite Radio
5 Interior Light Kit
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 2 of 17 pages
Issue: C 06/13/07
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:-
•Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
•Safety (eye protection, rechecking torque procedure, etc.).
•Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
•Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Vehicle Disassembly
(a) Remove the negative battery cable. (Fig. 1-1)
(1) For vehicles equipped with automatic
transmissions, place shifter in the N
(neutral) position and set the parking
brake prior to disconnection the battery.
(2) Do not touch the positive terminal with
any tool when removing cable.
(b) Remove the driver and passenger side door
scuff. (Fig. 1-2)
(c) Remove the driver and passenger side door
sill. (Fig. 1-3)
Fig. 1-2
Nylon Panel Removal Tool
Door Scuff
Fig. 1-3
Nylon Panel Removal Tool

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 3 of 17 pages
Issue: C 06/13/07
(d) Remove the glove box under panel.
(Fig. 1-4)
(e) Remove the driver and passenger side cowl
cover. (Fig. 1-5)
(1) Remove the one nut securing the cowl
cover.
(f) Remove the glove box assembly. (Fig. 1-6)
(1) Release the damper lever.
(g) Remove the fuse box cover. (Fig. 1-7)
(1) Take care not to damage the two upper
tabs.
Fuse Box Cover
Fig. 1-7
Fig. 1-4
Nylon Panel Removal Tool
Glover Box
Under Panel
Fig. 1-6
Damper
Glove Box
Fig. 1-5 Nut
Cowl Cover
Nylon Panel Removal Tool

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 4 of 17 pages
Issue: C 06/13/07
(h) Remove two screws securing the lower
steering column cover behind the steering
wheel. (Fig. 1-8)
(1) Insert the key into the ignition switch and
turn it to ON to unlock the steering
wheel.
(2) Turn the steering wheel left and right to
gain access to the screws.
(3) Remove the key.
(i) Remove the lower steering column cover.
(Fig. 1-9)
FOR MANUAL TRANSMISSION MODELS
ONLY. (Step 1. (j))
(j) Remove the gearshift knob, then loosen the
console panel. (Fig. 1-10)
FOR AUTOMATIC TRANSMISSION MODELS
ONLY. (Step 1. (k))
(k) Loosen the console panel. (Fig. 1-11)
Fig. 1-9
Column Cover
Fig. 1-11 Console Panel
Cigarette
Li
g
hte
r
Fig. 1-10
Nylon Panel Removal Tool
Gearshift Knob
Console Panel
Cigarette
Li
g
hte
r
Fig. 1-8
Screw
Screw
Phillips Screwdriver

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 5 of 17 pages
Issue: C 06/13/07
(l) Carefully lift up the center console panel and
disconnect the cigarette lighter connector and
the harness clip. Set console panel aside.
(Fig. 1-12)
(m)Remove the center cluster panel. (Fig. 1-13)
(1) Disconnect the connector behind the
center cluster panel.
(n) Remove the head unit. (For DIO)
(1) Use 10 mm socket to remove nuts and
Phillips screw driver to remove screws.
(Fig. 1-14)
(2) Remove connectors at rear and remove
head unit.
2. Install Driver Side Door Sill
(a) Locate and disconnect the 30 pin connector
on the junction block (behind fuse box
cover). (Fig. 2-1)
(b) Install a T-Tap to the orange wire (pin # 21)
on the 30 pin connector, about 1 inch from
the connector end. (Fig. 2-1)
(1) Using pliers, make sure that T-Tap is
snapped in correctly.
Fig. 1-13
Nylon Panel Removal Tool
Center Cluster Panel
Fig. 1-14
10 mm Socket, Phillips Screwdriver
Screws
Nuts
Fig. 1-12
Cigarette Lighter Connector
Harness
Cli
p
Fig. 2-1
Pliers
30 pin connector
Wire side view
Pin #21
Orange

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 6 of 17 pages
Issue: C 06/13/07
(c) Locate and remove the blue 22 pin connector
located at the driver side cowl area. (Fig. 2-2)
(d) Install a T-Tap to the orange wire (pin #1) on
the 22 pin connector, about 1 inch from the
connector end. (Fig. 2-2)
(1) Using pliers, make sure that T-Tap is
snapped in correctly.
(e) Lift up the driver side door weather stripping.
(Fig. 2-3)
(f) Locate the crescent shaped depression on the
pinch weld. Clean the pinch weld surface
and apply a thin piece of foam tape over the
depression. (Fig. 2-4)
(g) Installation Temperature
(1) The Door Sill Protector and Sill surface
temperature must be between 60° F and
90° F at time of actual installation.
(2) If necessary, a blow drier can be used to
heat the part and surface to correct
installation temperature.
(h) Clean the Door Sill Surface
(1) Clean the rocker panel surface with a
mild, water based, solvent free all
purpose cleaner and a clean, non-scratch
cloth.
(2) Surface must be free from all
contaminants (plastic protectants, oily -
substances, dirt, etc.)
Fig. 2-3
Weather Stri
pp
in
g
Fig. 2-4
De
p
ression
Wire Side
View
Fig. 2-2
Pliers
Blue 22 pin
connecto
r
Pin #1
Orange

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 7 of 17 pages
Issue: C 06/13/07
(i) Locate the driver side illuminated door sill.
Remove tape liner from back of lighted side
sill. (Fig. 2-5)
(j) Install lighted side sill to vehicle.
(1) The word “SCION” should be right side
up reading from the outside of the
vehicle.
(2) Be sure locating pin aligns correctly with
vehicle alignment holes. Gently place the
sill on the rocker surface and press the
sill piece toward the pinch weld to relieve
any slack.
(3) Once the sill is in the proper position,
apply firm pressure to the sill, working
from the center outward, making sure the
perimeter of the sill is adhered to the
rocker surface. (Fig. 2-6)
(k) Run the power wire from lighted side sill
over the thin foam tape attached to the pinch
weld. (Fig. 2-7)
(l) Reinstall door weather stripping to pinch
weld. (Fig. 2-8)
Ta
p
e Line
r
Fig. 2-5
Locator Pin
Ali
g
nment Hole
Fig. 2-6
Fig. 2-8
Weather Stripping
Locator Pin
Fig. 2-7

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 8 of 17 pages
Issue: C 06/13/07
(m)Secure the power wire from the lighted side
sill to vehicle harness using a wire tie.
(Fig. 2-9)
(n) Route lighted side sill harness toward front
of car along side of vehicle harness. Secure
the illuminated sill wire to vehicle harness
with three wire ties in the areas shown.
(Fig. 2-10)
(o) Place a protective blanket on top of the side
sill.
3. Install Driver Side Power Harness
(a) Connect power harness to the driver’s side
sill harness. (Fig. 3-1)
(1) Wrap connected connectors with thick
foam tape.
(b) Secure the sill harness to the OE harness as
shown with two wire ties. (Fig. 3-2)
(1) Do not wire tie to any air bag harnesses.
Wire Cutters
Wire Ties
Wire Cutters
Fig. 2-10
Fig. 2-9
Wire tie
Sill Connector Plug
Fig. 3-1
Power Harness
Fig. 3-2
Wire Ties
Wire Cutters

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 9 of 17 pages
Issue: C 06/13/07
(c) Route the power harness to the vehicle
harness behind the connector block as
shown. (Fig. 3-3)
(1) Secure both sides of the fuse with two
wire ties.
(2) Route the wire from the fuse holder in
front of the connectors and secure with
one wire tie.
(d) Attach the fuse holder connector to the T-Tap
on orange wire and reinstall the blue 22 pin
connector. (Fig. 3-4)
(1) Make sure that the quick disconnect is
installed properly to T-Tap.
(e) Route the long ground wire coming out of
the connector up and behind the junction
block. Secure the wire with two wire ties to
the OE harness. (Fig. 3-5)
(f) Continue to route the ground wire to the front
of the junction block. Attach it to the T-Tap
on the orange wire and reconnect the 30 pin
connector. (Fig. 3-6)
(1) Make sure that the quick disconnect is
installed properly to T-Tap.
Fig. 3-6
Fig. 3-3
Wire Ties
Fuse Holder
Wire
Wire Tie
Wire Cutters
Fig. 3-5
Wire ties
Behind
junction
block view
Wire Cutters
Fuse box
Fig. 3-4
Driver side
cowl area
Blue 22 pin
connecto
r

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 10 of 17 pages
Issue: C 06/13/07
(g) Secure harness to vehicle harness, using one
wire tie as shown. (Fig. 3-7)
4. Install Passenger Crossover Harness.
(a) Attach crossover male connector to Power
harness female connector and wrap with the
thick foam tape. (Fig. 4-1)
(b) Attach harness to vehicle harness under
junction box with two wire ties. (Fig. 4-2)
NOTE: For vehicles with the factory security
system installed, the wiring will follow the
same path to the passenger side.
(c) Place two wire ties as shown along vehicle
harness. (Fig. 4-3)
Fig. 4-1
Connectors
Wire ties
Fig. 4-3
Wire Cutters
Wire ties
Fig. 4-2
Connector /
Foam Pad
Wire Cutters
Fig. 3-7
Harness wire
Wire tie
Junction block
Wire Cutters

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 11 of 17 pages
Issue: C 06/13/07
(d) Route the Crossover harness toward the
center console area. (Fig. 4-4)
(1) Route the Crossover harness through the
opening space in front of the driver side
brace as shown.
(2) Install thick foam tape to brace to protect
the harness.
(e) Secure the crossover harness to vehicle
harness with three wire ties in the driver side
center console area. (Fig. 4-5)
(f) Route the crossover harness toward the glove
box area, then secure it to the vehicle harness
with three wire ties in the passenger side
center console area. (Fig. 4-6)
(g) Route the Crossover harness to the glove box
area, then secure it to the vehicle harness
with five wire ties. (Fig. 4-7)
Fig. 4-7
Wire Ties
Wire Cutters
Fig. 4-4
Crossover
Harness Brace
Foam
Pad
Wire Cutters
Fig. 4-6
Wire Cutters
Wire Ties
Harness
Fig. 4-5
Wire Ties
Wire Cutters

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 12 of 17 pages
Issue: C 06/13/07
(h) Route the Crossover harness through the
glove box area, then secure it to the vehicle
harness with three wire ties. (Fig. 4-8)
(i) Continue to route the crossover harness down
to the passenger side connector block.
Secure the harness with two wire ties.
(Fig. 4-9)
(j) Locate and remove the 20 pin connector in
Passenger’s side cowl area. pin # 18 (Blue
wire). (Fig. 4-10)
(1) For vehicles with the factory alarm, the
connector will be located on a Y-adapter
harness near the connector block.
(k) Install a T-Tap to the blue wire (pin #18) on
the 20 pin connector, about 1 inch from the
connector end. (Fig. 4-10)
(1) Using pliers, make sure that T-Tap is
snapped in correctly.
(l) Connect the black wire from the cross over
harness to the T-Tap installed on the blue
wire and reconnect the connector.
Fig. 4-8
Wire Ties
Wire Cutters
Crossover
Harness
Crossover
Harness
Fig. 4-9
Wire Cutters
Crossover
Harness
Wire Ties
20 Pin
Connector
Wire Side
View
Fig. 4-10
Pin #18
Blue
Pliers

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 13 of 17 pages
Issue: C 06/13/07
5. Install Passenger Side Door Sill
(a) Lift up the passenger side door weather
stripping. (Fig. 5-1)
(b) Locate the crescent shaped depression on the
pinch weld. Clean the pinch weld surface
and apply a thin piece of foam tape over the
depression. (Fig. 5-2)
(c) Installation Temperature
(1) The Door Sill Protector and Sill surface
temperature must be between 60° F and
90° F at time of actual installation.
(2) If necessary, a blow drier can be used to
heat the part and surface to correct
installation temperature.
(d) Clean the Door Sill Surface
(1) Clean the rocker panel surface with a
mild, water based, solvent free all purpose
cleaner and a clean, non-scratch cloth.
(2) Surface must be free from all
contaminants (plastic protectants, oily -
substances, dirt, etc.)
(e) Locate the passenger side illuminated door
sill. Remove tape liner from back of lighted
side sill. (Fig. 5-3)
Ta
p
e Line
r
Fig. 5-3
Fig. 5-2
De
p
ression
Fig. 5-1
Weather Stri
pp
in
g

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 14 of 17 pages
Issue: C 06/13/07
(f) Install lighted side sill to vehicle.
(1) The word “SCION” should be right side
up reading from the outside of the
vehicle.
(2) Be sure locating pin aligns correctly with
vehicle alignment holes. Gently place the
sill on the rocker surface and press the
sill piece toward the pinch weld to relieve
any slack.
(3) Once the sill is in the proper position,
apply firm pressure to the sill, working
from the center outward, making sure the
perimeter of the sill is adhered to the
rocker surface. (Fig. 5-4)
(g) Run the power wire from lighted side sill
over the thin foam tape attached to the pinch
weld. (Fig. 5-5)
(h) Reinstall door weather stripping to pinch
weld.
(i) Secure the power wire from the lighted side
sill to vehicle harness using a wire tie.
(Fig. 5-6)
(j) Route lighted side sill harness toward front
of car along side of vehicle harness. Secure
the illuminated sill wire to vehicle harness
with three wire ties in the areas shown.
(Fig. 5-7)
Fig. 5-5
Locator Pin
Ali
g
nment Hole
Fig. 5-4
Wire Ties
Fig. 5-7
Wire Cutters
Fig. 5-6
Wire tie
Wire Cutters

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 15 of 17 pages
Issue: C 06/13/07
(k) Place a protective blanket on top of the side
sill.
(l) Connect crossover harness to sill harness.
(1) Wrap connector with the thick foam tape
and secure the harness with three wire
ties as shown. (Fig. 5-8)
6. Testing
(a) Plug in the DCC fuse located in the engine
compartment if necessary.
(b) Temporarily reconnect the vehicle’s negative
battery cable.
(c) The light should be on with the door open.
(d) Press door ground switch to test the lighted
door sill. The light should turn off when
pushed in.
(e) Disconnect the battery.
7. Vehicle Reassembly
(a) Reinstall the glove box.
(b) Reinstall the head unit. (For DIO)
(1) Reconnect head unit connectors and
antenna wire.
(c) Reinstall the center cluster panel.
(1) Reconnect the heater control connector.
(d) Reinstall the console panel.
(1) Reconnect the cigarette lighter connector
and wire harness clip.
(e) Reinstall the lower steering wheel cover.
(f) Reinstall the fuse box cover.
Fig. 5-8
Wire Ties
Wire Cutters

SCION tC 2008- ILLUMINATED DOOR SILLS
Procedure
Page 16 of 17 pages
Issue: C 06/13/07
(g) Reinstall the driver and passenger side cowl
cover and door scuffs.
(h) Reinstall the glove box under panel.
(i) Reconnect the vehicle’s negative battery
cable.
(1) Position the negative battery cable at the
original factory position. (Fig. 7-1)
(2) Tighten the nut with 4.1 N-m (36 lbf-in)
of torque.
(3) Do not touch the positive battery terminal
with any tool when replacing the cable.
(j) Initialize the passenger side window controls.
(1) Refer to the factory repair manual for
proper procedures.
(k) Initialize the sunroof.
(1) Refer to the factory repair manual for
proper procedures.
8. Completing the Installation
(a) Perform vehicle accessory function checks.
(b) If required, remove the DCC fuse located in
the engine compartment.
(c) Using an approved cleaner, clean any
smudges, fingerprints, or dirt off of the front
door sill surfaces.
(d) Clean up and remove any trash.
Fig. 7-1

SCION tC 2008 - ILLUMINATED DOOR SILLS
Checklist - these points MUST be checked to ensure a quality installation.
Check: Look For:
Page 17 of 17 pages
Issue: C 06/13/07
Accessory Function Checks
Open the door. Door sill light should turn on.
Close the door. Door sill light should turn off.
Vehicle Function Checks
Interior lights. Interior lighting system should function
properly.
Power door locks. Power door locks should function properly.
Power windows. Power windows should function properly.
Sunroof. Sunroof should be functioning properly.
Audio system. Audio system should function properly.
Turn signals and stop lamp. The turn signals and stop lamp should
function properly.
Hazard lights. Hazard lights should be functioning
properly.
Combination meter lights. The combination meter lights should
function properly.
Tire pressure monitoring system. Check for the tire pressure light to come on
and turn off.
HVAC HVAC should function properly.
Factory security system (if installed) Security system should work properly.