Toyota LOP10CW User manual

LOP10CW/CF
Valid from serial number: 595874-
Order number: 216869-040
Issued: 2004-03-16 ITS
Service Manual
en
©TOYOTA Industrial Equipment Europe SARL Ancenis, France
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© TIEE SARL Service Manual LOP10CW/CF Approved by: Stefan Blom
Issue date Resp. Changes
2004-03-16 ITS Completely new issue (Prel.)
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Valid from serial number T-code
595874- 347, 425
Order number Date
216869-040 2004-03-16
© TIEE SARL Service Manual LOP10CW/CF Approved by: Stefan Blom 1- 1
Table of contents
1-Table of contents
Table of contents 1-1
General product information – M2.1 2-1
General description ...................................... 1
2.1.1 Intended application of the truck ........................ 1
2.1.2 Forbidden application of the truck ...................... 1
Truck data..................................................... 2
Truck dimensions ......................................... 3
Main components ......................................... 4
Controls and instruments.............................. 6
Warning and information plates and symbols 7
General product information – M2.2 3-1
General description ...................................... 1
3.1.1 Intended application of the truck ........................ 1
3.1.2 Forbidden application of the truck ...................... 1
Truck data..................................................... 2
Truck dimensions ......................................... 3
Main components ......................................... 4
Controls and instruments.............................. 6
Warning and information plates and symbols 7
Technical service data – M4 4-1
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T-code Valid from serial number
347, 425 595874-
Date Order number
2004-03-16 216869-040
1- 2 © TIEE SARL Service Manual LOP10CW/CF Approved by: Stefan Blom
Table of contents
Introduction, maintenance – P1 5-1
Safety regulations with maintenance work.... 1
Cleaning and washing .................................. 3
5.2.1 External cleaning ................................................ 3
5.2.2 Cleaning the motor compartment ....................... 3
5.2.3 Electrical components ......................................... 3
Safe lifting ..................................................... 4
Preventive maintenance – P2 6-1
Maintenance schedule.................................. 1
Lubrication table for LOP10CW/CF .............. 6
Oil and grease specification – P3 7-1
Approved oil’s and grease for LOP10CW/CF 1
Electric drive motor – 1760 8-1
General......................................................... 1
8.1.1 Mechanical structure ........................................... 2
8.1.2 Special tools ....................................................... 3
Removal/assembly ....................................... 3
8.2.1 Removing the motor from the truck .................... 3
8.2.2 Installing the motor in the truck ........................... 4
Service/repairs.............................................. 5
8.3.1 Cleaning .............................................................. 5
8.3.2 Removing the motor ........................................... 6
8.3.3 Installing the motor ............................................. 7
8.3.4 Rotor bearing ...................................................... 8
Changing the drive end bearing .......................... 8
Changing the commutator end bearing .............. 9
8.3.5 Carbon brushes and brush holder ...................... 9
Replacing carbon brushes .................................. 9
8.3.6 Commutator ...................................................... 10
Regrinding the commutator .............................. 10
Storage/transport......................................... 11
8.4.1 Storage ............................................................. 11
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Valid from serial number T-code
595874- 347, 425
Order number Date
216869-040 2004-03-16
© TIEE SARL Service Manual LOP10CW/CF Approved by: Stefan Blom 1- 3
Table of contents
Data............................................................. 12
Transmission, Gear – 2550 9-1
General description ...................................... 1
9.1.1 Gear components ............................................... 2
9.1.2 Gear data ........................................................... 3
Dismantling/fitting of gear from/in truck......... 4
9.2.1 Dismantling ......................................................... 4
9.2.2 Fitting .................................................................. 5
Filling of oil.................................................... 5
Exchange of oil ............................................. 6
Exchange of drive shaft seal ring.................. 7
9.5.1 Dismantling ......................................................... 7
9.5.2 Assembly ............................................................ 8
Leakage from the top cover .......................... 9
Electromagnetic brake – 3370 10-1
General description ...................................... 1
10.1.1 Function LOP10CW/CF ..................................... 1
Main brake components ............................... 2
Maintenance................................................. 3
Adjusting the gap.......................................... 3
Adjusting the brake force .............................. 4
Replacing the brake disc .............................. 4
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