TriangleTube CHALLENGER CC 85 User manual

Kit Part Number: CCCON01 (CC85, CC105,
CC125, CC85s -CC125s)
CCCON02 (CC150)
Parts List
- Ch llenger Control Displ y Module
Recommended tools:
- Phillips Screw Driver.
CHALLENGER Control Display
Module Replacement Kit
1
Indicates a potentially hazardous situation
which, if ignored, can result in serious
injury or substantial property damage.
For your safety, turn off electrical power
supply at service panel before proceeding to
avoid possible electrical shock hazard.
Failure to do so can cause severe personal
injury or death.
Note current control parameter settings
prior to any control replacement.
Indicates special instructions on installa-
tion, operation or maintenance, which are
important to equipment but not related to
personal injury hazards.
F ilure to follow instructions below c n result
in severe person l injury or d m ge if ignored.
• Instructions re for qu lified inst ller/ ser-
vice technici n.
• Re d ll instructions before proceeding.
• Follow instructions in proper order.
WARNING WARNING
NOTICE
NOTICE
WARNING
Challenger Control

Module replacement Instructions
1. Turn the power to the unit OFF by disconnect-
ing the m in power source.
ELECTRICAL SHOCK HAZARD. The
ON/OFF switch of the boiler does not discon-
nect electrical power to the module.
Disconnect electrical power to the boiler
using the main service switch.
2. Remove the front j cket p nel by loosening the
ret ining screws on e ch side of the displ y.
3. Dismount the front j cket p nel by pulling the
bottom of the front p nel out nd the entire front
j cket p nel down.
4. Pull the Control Displ y Module tr y out from
the bottom j cket p nel nd swing the tr y
downw rd. The guide pins on the tr y should
diseng ge the bottom p nel (Fig.2).
Before proceeding to the following steps
mark and label all connections and location
of the connections prior to disconnecting any
wire connections.
5. Disconnect ll molex plugs from the module.
The two white molex plugs nd one grey molex
plug h ve locking levers th t need to be disen-
g ged prior to disconnection.
6. Disconnect the (4) ground wires from the mod-
ule. Use c re not to d m ge the wire termin ls.
7. To remove the module from the tr y, diseng ge
the re r ret ining t bs of the module from the
tr y sides by c refully pulling the tr y sides
slightly outw rd.
8. Once the ret ining t bs re diseng ged slide the
module b ck nd upw rd w y from the f ce
pl te of the tr y.
Do not discard the module if a warranty
claim is being submitted. Contact Triangle
Tube Customer Service for information
regarding the warranty period of the module
and if a RGA number is needed to return the
damaged module. If the control was shipped
with a RET RN SHIPPING LABEL, send
module directly back to Triangle Tube.
NOTICE
WARNING
NOTICE
CHALLENGER Control Display
Module Replacement Kit
2
Fig. 2: Removal of control module
Fig. 1: Loosening of retained screws

9. Mount the new module into the tr y by sliding
the front of the module with displ y g inst the
tr y’s f cepl te. Align the module or nge but-
tons to se t within the cutouts of the tr y.
10. Sn p the b ck of the module into pl ce by
slightly pulling the sides of the tr y outw rd
using c re not to d m ge the tr y. The ret ining
t bs of the module should lock into the tr y.
To ensure proper installation of the module
into the tray, press several of the buttons on
the display panel. Each button should have a
clear “click” sound and feel. If not, reinstall
the module into the tray ensuring the module
retaining tabs are locked into the tray.
11. Reconnect ll molex plugs to the module. The
two white molex plugs nd one grey molex plug
h ve locking levers th t need to be eng ged to
ensure proper connection.
12. Reconnect the (4) ground wires from the module.
13. Reeng ge the guide pins of the module tr y into
the bottom j cket p nel. Rot te the tr y up into
position.
Ensure control wiring does not hinder the
insertion of the try into the bottom jacket
panel.
14. Mount the front j cket p nel by eng ging the top
of the p nel into the top j cket p nel (Fig. 3).
15. Swing the bottom of the front j cket g inst the
side p nel nd secure in pl ce by tightening the
ret ining screws (Fig. 1).
16. Turn power to the boiler ON nd return the boil-
er to service.
17. Reference the m nu l section Setting Appli nce
P r meters for steps needed to revise the con-
trols p r meter settings.
NOTICE
NOTICE
CHALLENGER Control Display
Module Replacement Kit
3
D te: 2/22/12 2012-20 Module Control Displ y Repl. Kit Ch llenger
Fig. 3: Installation of front panel