turck FXDP Series User manual

FXDP –
USER MANUAL

All brand and product names are trademarks or registered trade
marks of the owner concerned.
3rd, revised edition, 09/05
© HansTurck GmbH& Co. KG,Mülheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed,
photocopy, microfilm or any other process) or processed, dupli-
cated or distributed by means of electronic systems without written
permission of Hans Turck GmbH & Co. KG, Mülheim an der Ruhr.
Subject to alterations without notice.

I
Warning!
Dangerous electrical voltage!
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions of the device concerned.
Only suitably qualified personnel in accordance with EN 50 110-
1/-2 (VDE 0 105 Part 100) may work on this device/system.
Before installation and before touching the device ensure that
you are free of electrostatic charge.
The functional earth (FE) must be connected to the protective
earth (PE) or to the potential equalization. The system installer is
responsible for implementing this connection.
Connecting cables and signal lines should be installed so that
inductive or capacitive interference do not impair the automation
functions.
Install automation devices and related operating elements in
such a way that they are well protected against unintentional
operation.
Suitable safety hardware and software measures should be
implemented for the I/O interface so that a line or wire breakage
on the signal side does not result in undefined states in the auto-
mation devices.
Ensure a reliable electrical isolation of the low voltage for the 24
volt supply. Only use power supply units complying with IEC 60
364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications, otherwise
this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60 204-1 must
be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause restart.

II
Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have
been installed with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This should
not cause dangerous operating states even for a short time. If
necessary, emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to
persons or property, external measures must be implemented to
ensure a safe operating state in the event of a fault or malfunc-
tion (for example, by means of separate limit switches, mechan-
ical interlocks etc.).
The electrical installation must be carried out in accordance with
the relevant regulations (e. g. with regard to cable cross
sections, fuses, PE).
All work relating to transport, installation, commissioning and
maintenance must only be carried out by qualified personnel.
(IEC 60 364 and HD 384 and national work safety regulations).
All shrouds and doors must be kept closed during operation.

D300720 0905 - FXDP i
Table of Contents
About this manual
Documentation concept................................................................................ 0-2
General Information. ..................................................................................... 0-3
Prescribed Use........................................................................................ 0-3
Notes Concerning Planning /Installation of this Product ........................ 0-3
Description of Symbols Used ...................................................................... 0-4
List of Revisions............................................................................................ 0-5
1 The FXDP product family
General information....................................................................................... 1-3
Product overview ......................................................................................... 1-4
The service module ................................................................................. 1-5
Connection to PROFIBUS-DP ...................................................................... 1-6
Addressing on PROFIBUS-DP ................................................................ 1-6
Transmission rates .................................................................................. 1-6
Bus termination ....................................................................................... 1-6
Configuration files ................................................................................... 1-7
Connection possibilities................................................................................ 1-8
PROFIBUS-DP ........................................................................................ 1-8
Operating- / load voltage ........................................................................ 1-8
In-/ and outputs....................................................................................... 1-9
General technical data ................................................................................ 1-10
Technical data ....................................................................................... 1-10
Dimension drawings.............................................................................. 1-12
LED indications ..................................................................................... 1-12
Diagnosis .................................................................................................... 1-13
2 Digital Input Modules
Digital input module, 8-channel .................................................................... 2-2
FXDP-IM8-0001....................................................................................... 2-2
Digital input module, 16-channel .................................................................. 2-6
FXDP-IM16-0001..................................................................................... 2-6

D300720 0905 - FXDPii
3 Digital Output Modules
Digital output module, 8-channel.................................................................. 3-2
FXDP-OM8-0001..................................................................................... 3-2
Digital output module, 16-channel................................................................ 3-6
FXDP-OM16-0001................................................................................... 3-6
4 Digital Hybrid Modules
Digital hybrid module, 2 x 8-channel, I/I or O/O per connector.................... 4-2
FXDP-IOM88-0001.................................................................................. 4-2
Digital combined module, 2 x 8-channel, I/O per connector........................ 4-7
FXDP-CSG88-0001................................................................................. 4-7
5 Universal Service Module
FXDP-XSG16-0001 ....................................................................................... 5-2
The service module ................................................................................. 5-2
Block diagram ......................................................................................... 5-4
Wiring diagrams ...................................................................................... 5-5
Technical data ......................................................................................... 5-6
Configuration options.............................................................................. 5-7
Parameterization ..................................................................................... 5-8
Diagnosis................................................................................................. 5-9
6 Connection to a Siemens PLC S7
General.......................................................................................................... 6-2
Reading- in the GSD File .............................................................................. 6-3
Selecting the FXDP Modules as Slaves........................................................ 6-5
Configuring the FXDP modules............................................................... 6-6
Diagnostic messages in the process image............................................ 6-7
Parameterization of the FXDP modules ........................................................ 6-8
Diagnosis evaluation on a S7-PLC ............................................................... 6-9
Online diagnosis with die SIMATIC Manager.......................................... 6-9
Diagnosis via function block FB125...................................................... 6-12
7 Appendix
Declaration of conformity.............................................................................. 7-2
8Glossary

D300720 0905 - FXDP iii
9Index

D300720 0905 - FXDPiv

D300720 0905 - FXDP 0-1
About this manual
Documentation concept .................................................................... 2
General Information........................................................................... 3
Prescribed Use............................................................................................3
Notes Concerning Planning /Installation of this Product ............................3
Description of Symbols Used ............................................................ 4
List of Revisions ................................................................................ 5

About this manual
D300720 0905 - FXDP0-2
Documentation concept
This manual contains all information about the TURCK product
family FXDP in protection class IP67.
The following chapters contain exact information about the general
technical data and properties of each single module in the product
family, a description of the coupling to PROFIBUS-DP as well as
information about diagnosis and data mapping.

D300720 0905 - FXDP 0-3
General Information.
General Information.
Prescribed Use
Appropriate transport, storage, deployment and mounting as well as
careful operating and thorough maintenance guarantee the trouble-
free and safe operation of these devices.
Notes Concerning Planning /Installation of this Product
Attention
Please read this section carefully. Safety aspects cannot be left to
chance when dealing with electrical equipment.
Warning
The devices described in this manual must be used only in applica-
tions prescribed in this manual or in the respective technical de-
scriptions, and only with certified components and devices from
third party manufacturers.
Warning
All respective safety measures and accident protection guidelines
must be considered carefully and without exception.

About this manual
D300720 0905 - FXDP0-4
Description of Symbols Used
Warning
This sign can be found next to all notes that indicate a source of haz-
ards. This can refer to danger to personnel or damage to the system
(hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential haz-
ard.
This can refer to possible danger to personnel and damages to the
system (hardware and software) and to the facility.
Note
This sign can be found next to all general notes that supply impor-
tant information about one or more operating steps. These specific
notes are intended to make operation easier and avoid unnecessary
work due to incorrect operation.

D300720 0905 - FXDP 0-5
List of Revisions
List of Revisions
In comparison to the previous manual edition, the following
changes/ revisions have been made
Table 1:
List of revisions
Chapter Subject/
Description
new changed
Chap. 5 – Example for wire break detection X

About this manual
D300720 0905 - FXDP0-6

D300720 0905 - FXDP 1-1
1 The FXDP product family
General information........................................................................... 3
Product overview .............................................................................. 4
The service module .....................................................................................5
Connection to PROFIBUS-DP............................................................. 6
Addressing on PROFIBUS-DP ....................................................................6
Transmission rates ......................................................................................6
Bus termination ...........................................................................................6
Configuration files .......................................................................................7
Connection possibilities .................................................................... 8
PROFIBUS-DP ............................................................................................8
Operating- / load voltage ............................................................................8
In-/ and outputs...........................................................................................9
General technical data .................................................................... 10
Technical data ...........................................................................................10
Dimension drawings..................................................................................12
LED indications .........................................................................................12
Diagnosis ......................................................................................... 13

The FXDP product family
D300720 0905 - FXDP1-2
This chapter contains all information about the construction and the
general technical data of the FXDP modules as well as about the
their method of functioning.
Note
Please find all module-specific information in the module descrip-
tions contained in the respective module chapters of the manual.

D300720 0905 - FXDP 1-3
General information
1
General information
The new FXDP product family shows the following proven module
properties:
rugged PROFIBUS-DP module
glass-fibre reinforced plastic housing
fully encapsulated electronics
degree of protection IP67
galvanic channel isolation to the PROFIBUS-DP
short-circuit protected channels
Figure 1:
FXDP module
Note
All modules of the product family FXDP are approved for use in
Zone 2.

The FXDP product family
D300720 0905 - FXDP1-4
Product overview
Table 2:
Product overview
of the FXDP family
User data
section
FXDP-IM8-0001 FXDP-IM16-0001 FXDP-OM8-0001 FXDP-OM16-0001 FXDP-IOM88-0001 FXDP-CSG88-0001 FXDP-XSG16-0001
Comment
8 Bit IN xxI per connector
16 Bit IN x x I/I per connector
8 Bit OUT x x O per connector
16 Bit OUT x x O/O per connector
8 Bit IN,
8 Bit OUT
x x I/I or O/O per
connector
8 Bit IN,
8 Bit OUT
x x I/O per connector
8 Bit IN,
8 Bit DIAG
xI/DIAG per connector
8 Bit OUT,
8 Bit DIAG
xO/DIAG per
connector
12 Bit IN,
4 Bit OUT
xI/I or O/O per
connector
n Bit IN,
16-n Bit OUT
(AUTO Mode)
xoutputs are read back
n Bit IN,
16-n Bit OUT
(PROG Mode)
xchannel as IN,
inverted IN, DIAG IN
or OUT
AddOn:
Diag mapped
x x x x x x x diagnostics mapped
to user data section

D300720 0905 - FXDP 1-5
Product overview
1
The service module
Besides the typical FXDP properties like the extended diagnosis, the
possibility of diagnosis-data mapping into the user data as well as
the comfortable M12-I/O-connection technology, the service
module FXDP-XSG16-0001 provides the following additional
features:
Each single channel can be configured according to the applica-
tion via configuration software tools (e.g. SIMATIC Manager,
etc.). The required combination of in- and outputs can be exactly
planned to suit the customer’s needs. This thus ensures a 100%
technology utilization and a cost minimization.
Operating FXDP-modules can directly be replaced by the XSG-
module. Without any additional configuration, it can take-over
the function of the module that has to be replaced. The customer
only has to change the hardware, to set the previously config-
ured PROFIBUS-DP address at the XSG-module and to execute
a voltage reset at the module.
Based on this fact, the module is universally applicable and can be
used to reduce inventory costs and system down-times - two
factors that are constantly gaining in importance in face of ever more
complex technical processes.

The FXDP product family
D300720 0905 - FXDP1-6
Connection to PROFIBUS-DP
Addressing on PROFIBUS-DP
The PROFIBUS-DP address (1 to 126) is set via three decimal rotary
coding switches located under a transparent protective cover.
Transmission rates
The module supports transmission rates of up to 12 Mbps and
adjusts automatically to the transmission speed determined by the
master.
Bus termination
The bus termination is realized via an external terminating resistor at
Bus-OUT.
Figure 2:
Setting the
PROFIBUS-DP
address
X 10 X 1
1234
5
6
7
8
9
0
1
0
X 100
1234
5
6
7
8
9
0
SF SF