turck TBEN-Lx-8IOL User manual

Your Global Automation Partner
TBEN-L…-8IOL
IO-Link Master Module
Operating instructions

2 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

1
V01.00 | 2016/12
1Aboutthismanual 5
1.1 Documentation concept 5
1.2 Explanation of symbols used 6
1.2.1 Warnings 6
1.3 General notes 7
1.3.1 Prescribed use 7
1.3.2 Notes concerning planning/installation of this product 7
2 Further documentation 9
2.1 Product family TBEN-L 9
3IO-Link–Basics 11
3.1 IO-Link- interface – the fieldbus independent communication interface 11
3.1.1 Communication 11
3.1.2 Data transmission 11
3.1.3 Transmission media 12
3.1.4 Fieldbus/Ethernet integration 13
4 TBEN-Lx-8IOL 15
4.1 Product identification 15
4.2 Block diagram 16
4.3 Technical data 17
4.4 Wiring diagrams 18
4.4.1 Ethernet/voltage supply 18
4.4.2 IO-Link ports 18
4.5 Process data 19
4.5.1 Process input data 19
4.5.2 Process output data 21
4.6 Parameters 22
4.6.1 Adaptation of the process data mapping 28
4.7 Device status 29
4.7.1 LED behavior 29
4.7.2 Diagnostic data 31
4.7.3 Diagnostic telegram 31
4.7.4 Status and control word 35
4.8 IO-Link data storage 36
4.8.1 General 36
4.8.2 Parameter "data storage mode" = activated 37
4.8.3 Parameter "data storage mode" = read in 39

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
2
4.8.4 Parameter "data storage mode" = overwrite 39
4.8.5 Parameter "data storage mode" = deactivated, clear 39
4.9 IO-Link - functions for acyclic communication 40
4.9.1 Port functions for port 0 (IO-Link master) 40
4.10 IO-Link and Turck device DTMs 45
4.10.1 Topology-Scan 45
4.10.2 Special DTM parameters 46
5 TBEN-Lx-8IOL with Modbus TCP 47
5.1 General 47
5.1.1 Implemented Modbus functions 47
5.1.2 Modbus registers 47
5.2 Data width of the TBEN-Lx-8IOL in the Modbus-register area 52
5.3 Register mapping TBEN-Lx-8IOL 52
5.4 Error behavior (watchdog) 53
5.4.1 Behavior of outputs 53
5.4.2 Behavior of the BUS LED 54
5.5 Parameters and diagnostic messages of the I/O channels 54
6 TBEN-Lx-8IOL with EtherNet/IP™ 55
6.1 EDS-file 55
6.2 QC - QuickConnect 55
6.3 Diagnostic messages via the process data 55
6.4 EtherNet/IP™-standard classes 56
6.4.1 Identity Object (0x01) 56
6.4.2 Assembly Object (0x04) 57
6.4.3 Connection Manager Object (0x06) 61
6.4.4 TCP/IP Interface Object (0xF5) 62
6.4.5 Ethernet Link Object (0xF6) 65
6.5 VSC-Vendor Specific Classes 67
6.5.1 Class Instance der VSCs 67
6.5.2 Gateway Class (VSC 100) 68
6.5.3 Miscellaneous Parameters Class (VSC 126) 71
6.5.4 IO-Link Port Class 137 (89h) 72
6.5.5 IO-Link Events Class 138 (90h) 75
6.5.6 VAUX Control Class 161 (A1h) 76
6.5.7 Basic Class 153 (99h) 78
7 TBEN-Lx-8IOL with PROFINET 81
7.1 GSDML-file 81

3
V01.00 | 2016/12
7.2 Configuration, TBEN-Lx-8IOL 81
7.3 FSU - Fast Start-Up 82
7.4 PROFINET-diagnostics - TBEN-Lx-8IOL 82
7.5 Parameters 84
7.5.1 General module parameters 84
7.5.2 Parameters for I/O channels 84
7.6 Description of user data for acyclic services 85
7.6.1 Description of the acyclic device user data 85
7.6.2 Description of the acyclic I/O-channel user data 86
7.6.3 IM99 (IOL_M) 87
8 The IO-Link function block IOL_CALL 89
8.1 General 89
8.2 IOL_CALL in accordance with IO-Link specification 89
8.2.1 Input variables 90
8.2.2 Output variables 91
8.2.3 STATUS - communication error status 92
8.2.4 IOL_STATUS 93
9 Integration of the IO-Link master in TIA Portal 95
9.1 Example project 95
9.1.1 Used hardware 95
9.1.2 Used software 95
9.2 Hardware configuration 96
9.2.1 Configuration of the IO-Link master 96
9.2.2 Configuration of the IO-Link ports 99
9.3 Using the "IOL_LINK_DEVICE" function block in TIA Portal 100
9.3.1 Example accesses with IO_LINK_DEVICE 101
10 Appendix 109
10.1 Start-up: IO-Link-Device with IO-Link V1.0 109
10.2 Start-up: IO-Link-Device with IO-Link V1.1 110
10.3 Start-up problems - frequent failure causes 111
10.3.1 IO-Link 111
10.3.2 DXP-channels 111

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
4

5
V01.0 | 2016/12
1 About this manual
1.1 Documentation concept
This document contains all information about the Turck IO-Link master module TBEN-Lx-8IOL of the
TBEN-L product series with 4 IO-Link ports Class A at connectors C0 to C3 and 4 IO-Link ports Class B.
The following chapters contain:
A general device description and its process data image in the different Ethernet protocols,
A short description of the communication interface IO-Link,
A description of the IO-Link master functionality,
A general description of the function block (FB) IOL_Call according to the IO-Link specification and
its in- and output variables,
An example for the IO-Link-Master's integration in TIA Portal V13 including a description of the Sie-
mens function block IOL_DEVICE in PROFINET,
Helpful information for the operation of IO-Link devices and a list of possible 
failure causes

About this manual
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
6
1.2 Explanation of symbols used
1.2.1 Warnings
Action-related warnings are placed next to potentially dangerous work steps and are marked by
graphic symbols. Each warning is initiated by a warning sign and a signal word that expresses the
gravity of the danger. The warnings have absolutely to be observed:
CALL TO ACTION
This symbol identifies steps that the user has to perform.
RESULTS OF ACTION
This symbol identifies relevant results of steps
DANGER!
DANGER indicates an immediatelydangerous situation, with high risk, the death or severe
injury, if not avoided.
WARNING!
WARNING indicates a potentially dangerous situation with medium risk, the death or
severe injury, if not avoided.
ATTENTION!
ATTENTION indicates a situation that may lead to property damage, if it is not avoided.
NOTE
In NOTES you find tips, recommendations and important information. The notes facilitate
work, provide more information on specific actions and help to avoid overtime by not fol-
lowing the correct procedure.

7
V01.0 | 2016/12
1.3 General notes
This manual includes all information necessary for the prescribed use of the modules of type TBEN-
Lx-8IOL. It has been specially conceived for personnel with the necessary qualifications.
1.3.1 Prescribed use
The devices described in this manual must be used only in applications prescribed in this manual or
in the respective technical descriptions, and only with certified components and devices from third
party manufacturers.
Appropriate transport, storage, deployment and mounting as well as careful operating and thor-
ough maintenance guarantee the trouble-free and safe operation of these devices.
1.3.2 Notes concerning planning/installation of this product
All respective safety measures and accident protection guidelines must be considered carefully and
without exception.

About this manual
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
8

9
V01.0| 2016/04
D301368 - 0815 TBEN-S2-4IOL
2 Further documentation
2.1 Product family TBEN-L
User manual, D301324 - 
„TBEN-L/TBDP-L Compact I/O modules for Ethernet/PROFIBUS-DP“

The user manual for the TBEN-L product family contains comprehensive topics like for example:
–General technical properties
–Mounting the TBEN-L-modules
–Connection options at module
–General information about Ethernet, the multiprotocol functionality and about the single pro-
tocols
–A description of the web server
–Information about the electrical installation

Further documentation
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
10

11
V01.0| 2016/04
D301368 - 0815 TBEN-S2-4IOL
3 IO-Link – Basics
3.1 IO-Link- interface – the fieldbus independent communication interface
IO-Link is a fieldbus-independent communication interface for sensors and actuators.
It is based on the IO-Link specification "IO-Link Interface and System Specification" version 1.1.2,
November 2012, and on the IEC 61131-9 (2013-09), ed. 1.0, „Programmable controllers - part 9: Sin-
gle-drop digital communication interface for small sensors and actuators (SDCI)“.
IO-Link is a point-to-point connection between an IO-Link device (e.g. sensor, I/O hub, valve termi-
nal) and the IO-Link master. Up to now, the binary connection was only designed for transferring
switching information, but IO-Link now allows 2 bytes to be transferred normally in a 2.3 ms cycle
via a combined switching status and data channel.
Other information can be exchanged in addition to the process values, such as parameters or diag-
nostic messages.
This enables communication with sensors and actuators down to the "last meter" to be established
for universal communication.
Further information: : www.io-link.com
3.1.1 Communication
Standard I/O-connection technologies in point-to-point connection, unshielded, 20 m wire
length
Cyclic process data transfer in typ. 2.3 ms
Parallel service data exchange without any impact on the process data
Communication via 24 V-pulse modulation, standard UART protocol
Communication between master and device in 3 different transmission speeds
–4.800 Baud (COM 1)
–38.400 Baud (COM 2)
–230.400 Baud (COM 3)
3.1.2 Data transmission
Basically 4 different types of data exist, which are transmitted either cyclically or acyclically.
Process data cyclic data exchange
Value status cyclic data exchange
Device data acyclic data exchange
Events acyclic data exchange
Process data:
The devices' process data are transmitted cyclically, whereas the process data size is defined
through the device. The device process data can contain from 0 to 32 Byte (for both in- and output).

IO-Link – Basics
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
12
Value status:
The value status displays if process data are valid or not. It is transmitted cyclically with the process
data.
Device data:
Device data are parameters, identification data and diagnostic information. The transmission is
done acyclically and only on demand of the IO-Link master.
Events:
Events are error messages or warnings/maintenance data. Error messages are transmitted from the
device to the PLC or similar via the IO-Link master. The IO-Link master itself can also transmit events
and status information. Those events can be for example an open circuit, communication loss or an
overload.
3.1.3 Transmission media
IO-Link does not require any special wiring. The sensors and actuators can continue to be connected
using the proven, attractively priced and unshielded industrial cables.
The operating modes available for selection are the standard switch mode and the communication
mode.

13
V01.0| 2016/04
D301368 - 0815 TBEN-S2-4IOL
3.1.4 Fieldbus/Ethernet integration
Usage of the standard-transport mechanisms of established fieldbusses/sensor/actuator busses
(DPV0, DPV1, Ethernet …)
Simple integration in engineering systems by means of configuration files (GSD, GSDML, …)
Comfortable usage of even complex product features by means of tool based engineering (FDT/
DTM, …)
Fig. 1: IO-Link overview
FIELDBUSETHERNET
CONVERNTIONAL I/O
I/O-Hub
I/O-Hub
Inclination Encoder, Linear Position Inductive CouplersProximity Temperature, Pressure, Flow LED Indicator Ultrasonic and Photoelectric Sensors

IO-Link – Basics
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
14

15
V01.0| 2016/12
4 TBEN-Lx-8IOL
4.1 Product identification
The TBEN-Lx-8IOL is the 8-channel IO-Link-master module of the product family TBEN-L.
Like all modules of the TBEN-L-product family, the TBEN-Lx-8IOL is a device with Turck multiproto-
col functionality, which means, it can be used in the three Ethernet protocols PROFINET, EtherNet/
IP™ and Modbus TCP. An integrated Ethernet-switch allows the building up of a line topology.
Besides the eight IO-Link channels (4 with IO-Link Class A and 4 with IO-Link Class B), the TBEN-Lx-
8IOL provides four universal digital DXP-channels (PNP).
The eight IO-Link channels can be parameterized independently and can optionally be operated in
IO-Link mode (IOL) or in standard I/O mode (DI mode).
Thanks to the "Simple IO-Link Device Integration (SIDI)“, Turck IO-Link devices can directly be
selected from the device GSDML in PROFINET.
The four universal digital channels are designed as DXP-channels and can therefore be parameter-
ized as in- or output.
Properties:
8-channel IO-Link master according to IO-Link specification V1.1
–four IO-Link Class A-channels (C0 to C3)
–four IO-Link Class B-channels (C4 to C7)
4 universal digital channels, PNP, channel diagnostics, 0.5 A at the connectors C0 to C3
Connector for voltage supply:
–TBEN-L4-8IOL: 7/8“ (4-pole)
–TBEN-L5-8IOL: 7/8“ (5-pole)

TBEN-Lx-8IOL
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
16
4.2 Block diagram
Fig. 2: Block diagram TBEN-Lx-8IOL
ERR
BUS
PWR
µC
Supply
µC
+
2
–
3
+
1
–
4
V1 V2 +
2
–
3
+
1
–
4
V1 V2
X1 X2
IN Diag
OUT Diag
IO-Link Data
V1 Diag V2 Diag
IO-Link Diag
Ethernet
V1 +
IN Diag
IO-Link Diag
IO-Link Data
1 V
AUX1
(V1)
2 IN/OUT(V1)
4 C/Q(V1)
OUT Diag
3 GND (V1)
In/OutputClass A
I/O
IO-Link
µC
5 n.c.
V1 +
V2 + IO-Link
IN Diag
IO-Link Diag
IO-Link Data
1 V
AUX1
(V1)
(V2)
4 C/Q(V1)
OUT Diag
3 GND (V1)
5 GND (V2)
In/OutputClass B
I/O
IO-Link
µC
V2 +
V1 +
IO-Link
P2P1
4
13
2
4
13
2
ETH2ETH1
Ethernet
2 V
AUX2

17
V01.0| 2016/12
4.3 Technical data
Power supply
Supply voltages 24 V DC from operating voltage
Permissible range 18 … 30 V DC
IO-Link:
20,4 … 28,8 V DC (acc. to IO-Link standard)
Total current max. 9 A per module
Operating current < 120 mA
Sensor/actuator supply VAUX1 Supply from V1
short-circuit proof, max. 4 A for C0 & C4, 
short-circuit proof, 2 A per group C1 - C4, C5 - C8
Sensor/actuator supply VAUX2 Class B-supply from V2
short-circuit proof, 2 A per connector C0-C7
Potential isolation 500 V (V2 to Ethernet and V1)
IO-Link
Number of ports 8
IO-Link specification V1.0, V1.1 according to IEC 61 61131-9
IO-Link port type Class A at C0 to C3
Class B at C3 to C7
Frame type Supports all specified frame types
Process data for IO-Link devices
–Input data max. 32 Byte per channel
–Output data max. 32 Byte per channel
Transmission rate 4,8 kbps (COM 1)
38,4 kbps (COM 2)
230,4 kbps (COM 3)
Transmission cable Length: max. 20 m
standard cables,
3- or 4-wire (depending on the application),
unshielded
NOTE
General data for the products of the TBEN-L-series can be found in D301324 - „TBEN-L/
TBDP-L Compact I/O modules for Ethernet/PROFIBUS-DP“.

TBEN-Lx-8IOL
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
18
4.4 Wiring diagrams
4.4.1 Ethernet/voltage supply
4.4.2 IO-Link ports
s
NOTE
Information about network connection and voltage supply can be found in the user man-
ual D301324: „TBEN-L/TBDP-L Compact I/O modules for Ethernet/PROFIBUS-DP“
Pin 1: VAUX1 switchable via process data
Pin 4: IO-Link or digital input
C0…C3: IO-Link Master Class A
Pin 2: digital in- or output (DXP)
C4…C7: IO-Link Master Class B
Pin2: switchable Class B supply (VAUX2)
Fig. 3: Pin assignment of M12 x 1-connectors, 5-pole
ATTENTION!
Wrong supply of IO-Link devices
Damage to the electronics
The IO-Link devices must only be supplied with the voltage provided at the supply ter-
minals of the TBEN.
ATTENTION!
Connection of Class A devices to Class B ports
Loss of the galvanic isolation
Only use Class A devices with signals on pin 1, pin 3 and pin 4 at Class B ports. 
The connection of Class A devices with signals on pin 2 and pin 5 leads to the loss of the
galvanic isolation.
4
13
2
5
v
1 = V
aux
1 (V1)
2 = DXP (V1)
3 = GND (V1)
4 = C/Q (V1)
5 = n.c.
C0...C3
4
13
2
5
v
1 = V
aux
1 (V1)
2 = V
aux
2 (V2)
3 = GND (V1)
4 = C/Q (V1)
5 = GND (V2)
C4...C7