turck excom I/O System Use and care manual

Your Global Automation Partner
excom I/O System
Integration with ABB Control
Builder M via PROFIBUS
Integration Manual

2Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V01.00 | 2022/06 3
Contents
1 About this manual ..............................................................................................................................5
1.1 Target groups ...................................................................................................................5
1.2 Explanation of symbols used.........................................................................................5
1.3 Other documents.............................................................................................................5
1.4 Feedback about these instructions ..............................................................................5
2 Notes on the system ...........................................................................................................................6
2.1 System identification ......................................................................................................6
2.2 Turck service .....................................................................................................................6
3 For your safety ....................................................................................................................................7
3.1 Intended use .....................................................................................................................7
3.2 General safety notes........................................................................................................7
3.3 Notes on Ex protection ...................................................................................................7
4 Integrating an excom system in ABB Compact Control Builder M............................................8
4.1 Requirements ...................................................................................................................8
4.1.1 Hardware requirements.................................................................................................................8
4.1.2 Software requirements...................................................................................................................9
4.2 Installing a GSD configuration file................................................................................9
4.3 Defining the GSD signal............................................................................................... 11
4.3.1 Setting GSD signals for individual modules ........................................................................ 15
4.3.2 GSD signals – setting diagnostics............................................................................................ 24
4.4 Adding excom I/O modules to the AC 800M ........................................................... 27
4.5 Setting excom I/O module parameters .................................................................... 29
4.6 Configuring I/O data .................................................................................................... 31
4.7 Loading the current configuration into the AC 800M ........................................... 34
4.8 Online mode .................................................................................................................. 35
5 Turck subsidiaries — contact information.................................................................................. 36

Contents
4Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V01.00 | 2022/06 5
1 About this manual
The manual describes the integration of the excom system in the ABB Compact Control Builder
M control system for AC 800M via PROFIBUS-DP.
Read this manual and the applicable documents carefully before the integration. This will
prevent the risk of personal injury and damage to property. Keep this manual safe during the
service life of the product. If the product is passed on, hand over this manual as well.
The manual describes the possibilities for GSD-based integration from the installation right
through to the handling of the I/O data and the associated diagnostics.
1.1 Target groups
These instructions are written for specifically trained personnel and must be read carefully by
anyone entrusted with the commissioning, operation and maintenance of the system.
When using the device in Ex circuits, the user must also have an additional knowledge of
explosion protection (IEC/EN 60079-14 etc.).
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Other documents
Besides this document the following material can be found on the Internet at www.turck.com:
nData sheets
nQuick start guide
nexcom manuals
nApprovals
1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the system
Turck service
6Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
2 Notes on the system
2.1 System identification
This manual applies to the following PROFIBUS DP gateways for excom:
nGDP-N…
nGDP-IS…
2.2 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database under www.turck.com contains software tools for program-
ming, configuration or commissioning, data sheets and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [}36].

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3 For your safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended use
The excom system is integrated in ABB Control BuilderM via PROFIBUS-DP using a GDP file.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.2 General safety notes
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international
regulations, standards and laws.
nThe device meets the EMC requirements for industrial areas. When used in residential areas,
take measures to avoid radio interference.
3.3 Notes on Ex protection
nOnly use the device in Ex areas when installed in the appropriate protective housing.
nObserve national and international regulations for explosion protection.
nWhen operating the device in a hazardous area, the user must have a working knowledge of
explosion protection (IEC/EN 60079-14, etc.).
nOnly use the device within the permitted operating and ambient conditions (see Certifica-
tion data and conditions resulting from the Ex-approval).
nFit blank modules (BM1) on unused slots on the module rack.
nCables and terminals with intrinsically safe circuits must be indicated — use light blue for
color-coding. Separate cables and terminals from non-intrinsically safe circuits or isolate
accordingly (IEC/EN 60079-14).
nComplete certification of intrinsic safety.
nNever connect equipment to intrinsically safe circuits if this equipment was previously used
once in non-intrinsically safe circuits.
nPlease follow the instructions for use for the built-in equipment.

Integrating an excom system in ABB Compact Control Builder M
Requirements
8Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4 Integrating an excom system in ABB Compact Control
Builder M
4.1 Requirements
4.1.1 Hardware requirements
This example uses the following hardware:
ABB hardware
nABB AC 800M Controller
Turck hardware
nMT08-3G module rack
nPSM24-3G.1 power supply module
nGDP-IS/FW2.3 gateway
nDM80EX digital I/O module
nDO40EX digital output module
nAIH40EX analog input module
nAOH40EX analog output module
nPROFIBUS-DP cable
GDP-IS/FW2.3
DM80EX
DO40EX
MT08-3G
AIH40EX
AOH40EX
PSM24-3G.1
Fig.1: Example setup of the excom station

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4.1.2 Software requirements
NOTE
The GSD configuration file must be available in version 1.6.4.
This example uses the following software:
ABB software
nABB Compact Control Builder AC 800M
nGSD communication file V1.6.4
Turck software
nGateway firmware V2.3
4.2 Installing a GSD configuration file
The GSD file can be downloaded as a free Zip file from www.turck.com.
Unpack the zip file.
Adding a GSD configuration file to the library
Proceed as follows to install the GSD file:
Start Compact Control Builder AC 800M.
Create a new project or use an existing project.
Choose project (here: Turck_Test) Ò Libraries.
Right-click Hardware.
Click New Library….
Fig.2: Opening New Library…

Integrating an excom system in ABB Compact Control Builder M
Installing a GSD configuration file
10 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Define the name (here: Turck_excom) and location.
Click OK.
Fig.3: Defining the file name and memory location
Choose Hardware Ò Turck_excom.
Right-click Hardware Types.
Click Insert/Replace Hardware Type(s)….
Fig.4: Hardware Types – Insert/Replace Hardware Type(s)…
aThe Insert Hardware Definitions window opens.

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Select the *.gs? file type in the drop-down menu.
Select the T164FF9F.GSD GSD configuration file.
Click Open.
Fig.5: Selecting the GSD configuration file
4.3 Defining the GSD signal
Once the GSD configuration file has been selected, the Device Import Wizard opens.
Click Next.
Fig.6: Device Import Wizard window

Integrating an excom system in ABB Compact Control Builder M
Defining the GSD signal
12 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
At to be used in the system select DefaultIOType in the drop-down menu.
Click Next.
Fig.7: Selecting the DefaultIOType

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aThe PROFIBUS GSD file import - Module selection window opens.
Click Select all.
Click Next.
Fig.8: PROFIBUS GSD file import - Module selection window

Integrating an excom system in ABB Compact Control Builder M
Defining the GSD signal
14 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
In the PROFIBUS GSD file import – Parameter settings window check whether all
modules are marked with a green tick. If one or several modules have a red tick:
Check whether the parameter settings of two configurations are the same.
Click Next.
Fig.9: All modules defined

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4.3.1 Setting GSD signals for individual modules
The settings for the I/O signals of the modules are stated in the system description for the
excom I/O system at www.turck.com.
Example: AIH40 1H
In the PROFIBUS GSD file import – I/O settings window, select the AIH40 1H module in
the left sidebar.
Click Customize input under Manual configuration to manually configure the module.
Fig.10: Manually configuring an AIH40 1H

Integrating an excom system in ABB Compact Control Builder M
Defining the GSD signal
16 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Select 15 bits for channel 1 in the PROFIBUS GSD file import – In area of AIH40 1H
window at Input area. In this example, Bit 0…6 of Byte 0 and Bit 0…7 of Byte1.
The drop-down menu opens automatically. Select UInt 16=>DInt.
Fig.11: Selecting UInt 16=>DInt in the drop-down menu
Select Bit 7 of Byte 0 as the status bit.
The drop-down menu opens automatically. Select Bit Boolean =>Bool.
Fig.12: Selecting Bit Boolean =>Bool in the drop-down menu
Configure the other three channels with the remaining bits following the same
procedure. Click OK.

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The HART variable consists of Bytes 8…11.
Select Byte 8…11 at Input area.
The drop-down menu opens automatically. Select Real 32=>Real.
Fig.13: AIH40 1H – all channels and HART variables are set

Integrating an excom system in ABB Compact Control Builder M
Defining the GSD signal
18 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Example: AOH40
In the PROFIBUS GSD file import – I/O settings window, select the AOH40 module in the
left sidebar.
Click Customize output under Manual configuration to manually configure the module.
Fig.14: Manually configuring AOH40

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Select 15 bits for channel 1 in the PROFIBUS GSD file import – Out area of AOH40
window at Output area. In this example, Bit 0…6 of Byte 0 and Bit 0…7 of Byte1.
The drop-down menu opens automatically. Select UInt 16=>DInt.
Fig.15: Selecting UInt 16=>DInt in the drop-down menu
Configure the other channels with the remaining bits following the same procedure.
Click OK.
Fig.16: AOH40 – all channels are set

Integrating an excom system in ABB Compact Control Builder M
Defining the GSD signal
20 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Example: DM80
In the PROFIBUS GSD file import – I/O settings window, select the DM80 module in the
left sidebar.
Click Customize input or Customize output under Manual configuration to manually
configure the module as required.
Fig.17: Manually configuring DM80