turck IO-LINK MASTER User manual

IO-LINK
MASTER -
User Manual

All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 11/2008
©Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any
other process) or processed, duplicated or distributed by means of electronic systems
without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice

Warning!
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions of the device concerned.
Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105 Part 100)
may work on this device/system.
Before installation and before touching the device ensure that you are free of electrostatic
charge.
The functional earth (FE) must be connected to the protective earth (PE) or to the potential
equalization. The system installer is responsible for implementing this connection.
Connecting cables and signal lines should be installed so that inductive or capacitive inter-
ference do not impair the automation functions.
Install automation devices and related operating elements in such a way that they are well
protected against unintentional operation.
Suitable safety hardware and software measures should be implemented for the I/O inter-
face so that a line or wire breakage on the signal side does not result in undefined states
in the automation devices.
Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use
power supply units complying with IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41
S2.
Deviations of the mains voltage from the rated value must not exceed the tolerance limits
given in the specifications, otherwise this may cause malfunction and dangerous opera-
tion.
Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all oper-
ating modes of the automation devices. Unlatching the emergency-stop devices must not
cause restart.
Devices that are designed for mounting in housings or control cabinets must only be oper-
ated and controlled after they have been installed with the housing closed. Desktop or
portable units must only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of programs interrupted after a
voltage dip or failure. This should not cause dangerous operating states even for a short
time. If necessary, emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to persons or property,
external measures must be implemented to ensure a safe operating state in the event of a
fault or malfunction (for example, by means of separate limit switches, mechanical inter-
locks etc.).
The electrical installation must be carried out in accordance with the relevant regulations
(e. g. with regard to cable cross sections, fuses, PE).
All work relating to transport, installation, commissioning and maintenance must only be
carried out by qualified personnel. (IEC 60 364 and HD 384 and national work safety regu-
lations).
All shrouds and doors must be kept closed during operation.

D301171 - IO-Link master 1108 i
Table of Contents
About this Manual
Documentation Concept .................................................................................................. 0-2
Description of Symbols Used ........................................................................................... 0-3
Overview .......................................................................................................................... 0-4
Prescribed Use ...............................................................................................................................0-4
Notes Concerning Planning /Installation of this Product................................................................0-4
1PROFIBUS-DP
System overview .............................................................................................................. 1-2
Master/Slave system ......................................................................................................................1-2
System configuration and device types .........................................................................................1-2
Topology.........................................................................................................................................1-3
Maximum system extension ...........................................................................................................1-3
Transmission rate/Cycle times .......................................................................................................1-4
Transmission cables .......................................................................................................................1-4
Diagnostic functions .......................................................................................................................1-5
Sync and Freeze Mode...................................................................................................................1-6
System performance ......................................................................................................................1-6
GSD files .........................................................................................................................................1-8
Short Description of PROFIBUS-DPV1 ............................................................................. 1-9
General ...........................................................................................................................................1-9
Acyclic data transfer .......................................................................................................................1-9
DPV1-functions...............................................................................................................................1-9
DPM1 versus DPM2 .......................................................................................................................1-9
Addressing the data using acyclic services..................................................................................1-10
2IO-Link
IO-Link - the fieldbus-independent communication interface ......................................... 2-2
General technical information.........................................................................................................2-2
Transmission media........................................................................................................................2-3
Fieldbus integration ........................................................................................................................2-4
IO-Link and FDT/DTM.....................................................................................................................2-4
3 Technical features
Function ........................................................................................................................... 3-2
Technical data..................................................................................................................3-3
Connection possibilities................................................................................................... 3-7
Fieldbus connection .......................................................................................................................3-7
Supply voltage ................................................................................................................................3-7
M12-connector for IO-Link .............................................................................................................3-7

D301171 - IO-Link master 1108ii
Address setting ................................................................................................................ 3-8
Process image.................................................................................................................. 3-9
Process input data..........................................................................................................................3-9
Status displays and diagnostic messages...................................................................... 3-10
Status displays via LEDs ..............................................................................................................3-10
Diagnostic messages/ status messages via software..................................................................3-12
GSD-file.......................................................................................................................... 3-15
Entries in the GSD-file ..................................................................................................................3-15
Parameterization............................................................................................................ 3-19
Parameters of the IOLMM (slot 1, IO-Link master module) .........................................................3-19
Parameters of slots 2 to 5, IO-Link device module (IOLDM) ........................................................3-21
IO-Link sensors from TURCK .......................................................................................................3-22
Description of user data for acyclic services ................................................................ 3-24
Gateway Application Instance, Slot 0...........................................................................................3-24
Module Application Instance, Slot 1.............................................................................................3-24
4 Connection to a Siemens Step 7 - usage of the TURCK-example program
Introduction ..................................................................................................................... 4-2
Electronic Device Data Sheets (GSD)............................................................................... 4-3
Application example with Siemens PLC and FB 102 (IO-Link CALL) ................................ 4-4
Application example - prerequisites ...............................................................................................4-4
The example project .......................................................................................................................4-4
5 Acyclic data exchange via PROFIBUS-DP C2-master and TURCK IO-Link DTM
Communication via DTM with C2-master......................................................................... 5-2
Used hardware ...............................................................................................................................5-2
Used software.................................................................................................................................5-2
Hardware-configuration C2-master................................................................................................5-2
Configuration of the CommDTM in PACTware™ ...........................................................................5-4
Configuration of the IO-Link master ...............................................................................................5-5
6 Guidelines for electrical installation
General Notes .................................................................................................................. 6-2
General ...........................................................................................................................................6-2
Cable routing ..................................................................................................................................6-2
Lightning protection........................................................................................................................6-3
Transmission cables .......................................................................................................................6-3
Potential relationships ..................................................................................................... 6-4

D301171 - IO-Link master 1108 iii
Electromagnetic compatibility (EMC) ............................................................................... 6-5
Ensuring electromagnetic compatibility .........................................................................................6-5
Grounding of inactive metal components ......................................................................................6-5
PE connection.................................................................................................................................6-5
Shielding of cables .........................................................................................................................6-6
Potential compensation ..................................................................................................................6-7
Switching inductive loads...............................................................................................................6-7
7Index

D301171 - IO-Link master 1108iv

D301171 - IO-Link master 1108 0-1
About this Manual
Documentation Concept ......................................................................................................2
Description of Symbols Used ...............................................................................................3
Overview ..............................................................................................................................4
Prescribed Use .................................................................................................................................. 4
Notes Concerning Planning /Installation of this Product................................................................... 4

About this Manual
D301171 - IO-Link master 11080-2
Documentation Concept
This manual contains all information about the TURCK IO-Link master SDPX-IOL4-0001.
The following chapters contain a short IO-Link description, exact information about function
and structure of the IO-Link master as well as information concerning the connection to auto-
mation devices and the different possibilities of parameterization for the master and the
connected IO-Link sensors.

D301171 - IO-Link master 1108 0-3
Description of Symbols Used
Description of Symbols Used
Warning
This sign can be found next to all notes that indicate a source of hazards. This can
refer to danger to personnel or damage to the system (hardware and software) and
to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the system (hard-
ware and software) and to the facility.
Note
This sign can be found next to all general notes that supply important information
about one or more operating steps.
These specific notes are intended to make operation easier and avoid unnecessary
work due to incorrect operation.