turck TBPN-L FDIO1-2IOL Series User manual

Your Global Automation Partner
Safety Manual - Translation
TB…-L…-FDIO1-2IOL
Safety Block I/O Modules

2Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V02.00 | 2022/07 3
Table of Contents
1 About this manual ..............................................................................................................................5
1.1 Scope..................................................................................................................................5
1.2 Explanation of symbols used.........................................................................................5
1.3 Additional documents ....................................................................................................6
2 For your safety.....................................................................................................................................7
2.1 General safety notes........................................................................................................7
2.2 Residual risks (EN ISO 12100:2010) ..............................................................................7
2.3 Warranty and liability......................................................................................................7
2.4 Notes on Ex protection ...................................................................................................8
2.5 Ex approval requirements for use in Ex area ..............................................................8
3 Safety Integrity Level/Performance Level/Category....................................................................9
4 Product Description......................................................................................................................... 10
4.1 Intended use .................................................................................................................. 10
4.1.1 Reasonably foreseeable misuse............................................................................................... 10
4.2 Device overview............................................................................................................ 11
4.2.1 Type label......................................................................................................................................... 13
4.3 Switches and connectors............................................................................................. 14
4.4 Block diagram................................................................................................................ 16
5 Safety function ................................................................................................................................. 17
6 Safety planning ................................................................................................................................ 18
6.1 Prerequisites .................................................................................................................. 18
6.2 Reaction time................................................................................................................. 18
6.3 Safety characteristic data............................................................................................ 18
7 Operating instructions.................................................................................................................... 19
7.1 Before operation ........................................................................................................... 19
7.1.1 Mounting.......................................................................................................................................... 20
7.1.2 Connecting ...................................................................................................................................... 22
7.1.3 Addressing – TBPN-L…-FDIO1-2IOL ...................................................................................... 23
7.1.4 Addressing – TBIP-L…-FDIO1-2IOL ........................................................................................ 25
7.1.5 Web server – login ........................................................................................................................ 28
7.1.6 Configuring...................................................................................................................................... 28
7.2 Operating ....................................................................................................................... 29
7.2.1 LED displays..................................................................................................................................... 29
7.2.2 Output error behavior ................................................................................................................. 32
7.2.3 Decommissioning ......................................................................................................................... 32
8 Appendix: wiring diagrams............................................................................................................ 33
8.1 Ethernet .......................................................................................................................... 33
8.2 Power supply ................................................................................................................. 33
8.3 Safety inputs (FDI) ........................................................................................................ 34
8.4 Safety in-/outputs (FDX).............................................................................................. 34
8.5 DXP channels ................................................................................................................. 35
8.6 IO-Link channels............................................................................................................ 35

Table of Contents
4Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
9 Appendix: switching examples ..................................................................................................... 36
9.1 Inputs .............................................................................................................................. 36
9.2 Outputs ........................................................................................................................... 37
10 Appendix: designations and abbreviations................................................................................ 38
11 Appendix: function tests ................................................................................................................ 38
12 Appendix: document history......................................................................................................... 38
13 Appendix: technical data................................................................................................................ 39
13.1 Derating.......................................................................................................................... 41
14 Appendix: directives and standards............................................................................................. 42
14.1 National and international directives and standards ............................................ 42
14.2 Cited standards ............................................................................................................. 42
15 Appendix: approvals and markings ............................................................................................. 43
16 Turck subsidiaries — contact information.................................................................................. 44

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1 About this manual
This safety manual contains all information that is required by users to operate the device in
functional safety systems.
Read this manual carefully before using the device. This document addresses only functional
safety according EN ISO 13849-1 and IEC 61508. Other issues are not considered.
All instructions must be followed in order to assure functional safety.
Always make sure that this is the latest version of the safety manual at www.turck.com.
TheGerman versionis considered the definitive document. Every care was taken in the produc-
tion of the translations of this document. If any uncertainties arise in the interpretation of the
description, reference the German version of the Safety Manual or contact Turck.
1.1 Scope
This safety manual applies to the following Turck safety modules:
PROFIsafe module:
nTBPN-L1-FDIO1-2IOL
nTBPN-LL-FDIO1-2IOL
CIP Safety devices:
nTBIP-L4-FDIO1-2IOL
nTBIP-L5-FDIO1-2IOL
nTBIP-LL-FDIO1-2IOL
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.

About this Manual
Additional documents
6Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
1.3 Additional documents
The following additional documents are available online at www.turck.com:
nData sheet
nDeclarations of conformity (current versions)
nApprovals
nNotes on Use in Ex zone 2 and 22 (100022986)

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2 For your safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
2.1 General safety notes
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international regu-
lations, standards and laws.
nThe device meets the EMC requirements for industrial areas. When used in residential areas,
take measures to avoid radio interference.
nThe Performance Level as well as the safety category according to EN ISO 13849-1 depend
on the external wiring, the application, the choice of the control devices as well as their ar-
rangement on the machine.
nThe user has to execute a risk assessment according to EN ISO 12100:2010.
nBased on the risk assessment a validation of the complete plant/machine has to be done in
accordance with the relevant standards.
nOperating the device beyond the specification can lead to malfunctions or to the destruction
of the device. The installation instructions must be observed.
nFor trouble-free operation, the device must be properly transported, stored, installed and
mounted.
nFor the release of safety circuits in accordance with EN/IEC 60204-1, EN ISO/ISO 13850 only
use the output circuits of connectors C2, C3, C4, C5 and C7 or respectively X2, X3, X4, X5 and
X7.
nFor connecting sensors and actuators in safety related applications only use the connectors
C0…C3 or X0…X3.
2.2 Residual risks (EN ISO 12100:2010)
The wiring proposals described in the following have been tested under operational conditions
with the greatest care. Together with the connected periphery of safety related equipment and
switching devices they fulfill relevant standards.
Residual risks remain, if
nthe proposed wiring concept is is changed and connected safety related devices or protect-
ive devices are possibly not or insufficiently included in the safety circuit.
nthe operator does not observe the relevant safety regulations specified for the operation, ad-
justment and maintenance of the machine. Observe intervals for inspection and mainten-
ance of the machine.
Failure to follow these instructions can result in serious injury or equipment damage.
2.3 Warranty and liability
Any warranty and liability is excluded for:
nImproper application or not intended use of the product
nNon-observance of the user manual
nMounting, installation, configuration or commissioning by unqualified persons

For your safety
Ex approval requirements for use in Ex area
8Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
2.4 Notes on Ex protection
nWhen operating the device in a hazardous area, the user must have a working knowledge of
explosion protection (IEC/EN 60079-14, etc.).
nObserve national and international regulations for explosion protection.
nUse the device only within the permissible operating and ambient conditions (see approval
data and Ex approval specifications).
2.5 Ex approval requirements for use in Ex area
nOnly use the device in an area with no more than pollution degree 2.
nOnly disconnect and connect circuits when no voltage is applied.
nOnly operate the switches if no voltage is present.
nConnect the metal protective cover to the equipotential bonding in the Ex area.
nEnsure impact resistance in accordance with EN IEC 60079-0 – alternative measures:
– Install the device in the TB-SG-L protective housing (available in the set with Ultem
window: ID 100014865) and replace the service window with an Ultem window.
– Install the device in an area offering impact protection (e.g. in robot arm) and attach a
warning: ”DANGER: Only connect and disconnect circuits when no voltage is present.
Do not operate switches when energized.”
nDo not install the device in areas critically exposed to UV light.
nPrevent risks caused by electrostatic charge.
nProtect unused connectors with dummy plugs to ensure protection class IP67.

V02.00 | 2022/07 9
3 Safety Integrity Level/Performance Level/Category
The devices are rated for applications rated to:
nSIL3 according to EN61508 and EN62061
nCategory 4/PLe according to EN ISO 13849-1

Product description
Intended use
10 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4 Product Description
The TBPN- L…-- FDIO1-2IOL are safety block I/O modules for safety applications with PROFIsafe
via PROFINET. The TBIP-L…-FDIO1-2IOL are a safety block I/O modules for safety applications
using CIP Safety via EtherNet/IP.
The devices provide two SIL3-inputs (FDI) to connect single-channel and 2-channel mechanical
safety switches and electronic safety sensors (OSSD). Two further SIL3-channels (FDX) can be
freely used as inputs (FDI) or outputs (FDO). The safety-related outputs are used for the safety-
related disconnection of loads (resistive up to 2 A).
For non-safety relevant functions, the Safety Hybrid module has additional universal input
channels as well as two IO-Link master channels for the connection of IO-Link sensors and
IO-Link hubs for expansion to up to 32 I/O signals.
4.1 Intended use
The TB…-L…-FDIO1-2IOL are decentralized safety modules for PROFIsafe or CIP Safety.
The devices collect field signals and forward them safely to a PROFIsafe or CIP Safety master.
Due to an extended temperature range from -40…+70°C and IP67/IP69K protection the
devices can be used directly on the machine demanding industrial environments.
The The TB…-L…-FDIO1-2IOL are used for controlling signaling devices as for example emer-
gency stop buttons, position switches or OSSDs which are used to ensure human, material or
machine protection.
Digital sensors and actuators can be connected to the DXP channels. The two IO-Link master
channels are used to connect IO-Link sensors and IO-Link hubs for expansion to up to 32 I/O
signals.
The device is specified for the operation in industrial environment. If it is used in residential or
mixing areas, radio interference may occur.
4.1.1 Reasonably foreseeable misuse
The devices are not suitable for:
nOutdoor use
nThe permanent use in liquids
nThe use in Zone 0 and Zone 1
Modifications to the device
The device must not be modified either constructionally or technically.

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4.2 Device overview
TBPN-L…-FDIO1-2IOL
mm [Inch]
38.8 [1.53]
Ø 6.3 [0.25]
218 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.3 [0.25]
30.2 [1.19]
24 [0.95]
yellow
C7P2 C6 C5 C4
C3P1 C2 C1 C0
X2
X1
Fig.1: TBPN-L1-FDIO1-2IOL
mm [Inch]
34.8 [1.37]
Ø 6.3 [0.25]
217.9 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.4 [0.25]
30.2 [1.19]
24 [0.95]
yellow
X7XF2 X6 X5 X4
X3XF1 X2 X1 X0
XD2
XD1
Fig.2: TBPN-LL-FDIO1-2IOL

Product description
Device overview
12 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
TBIP-L…-FDIO1-2IOL
mm [Inch]
38.8 [1.53]
Ø 6.3 [0.25]
218 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.3 [0.25]
30.2 [1.19]
24 [0.95]
red
C7P2 C6 C5 C4
C3P1 C2 C1 C0
X2
X1
Fig.3: TBIP-L4-FDIO1-2IOL
mm [Inch]
38.8 [1.53]
Ø 6.3 [0.25]
218 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.3 [0.25]
30.2 [1.19]
24 [0.95]
red
C7P2 C6 C5 C4
C3P1 C2 C1 C0
X2
X1
Fig.4: TBIP-L5-FDIO1-2IOL
mm [Inch]
34.8 [1.37]
Ø 6.3 [0.25]
217.9 [8.58]
230.4 [9.07]
6 [0.24]
60.4 [2.38]
Ø 6.4 [0.25]
30.2 [1.19]
24 [0.95]
red
X7XF2 X6 X5 X4
X3XF1 X2 X1 X0
XD2
XD1
Fig.5: TBIP-LL-FDIO1-2IOL

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4.2.1 Type label
TBPN-L1-FDIO1-2IOL
Ident-No.: 6814053
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
Fig.6: Type label TBPN-L1-FDIO1-2IOL
TBPN-LL-FDIO1-2IOL
Ident-No.: 100029879
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
Fig.7: Type label TBPN-LL-FDIO1-2IOL
TBIP-L4-FDIO1-2IOL
Ident-No.: 100000360
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
TBIP-L5-FDIO1-2IOL
Ident-No.: 6814056
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
Fig.8: Type label TBIP-L4-FDIO1-2IOL Fig.9: Type label TBIP-L5-FDIO1-2IOL
TBIP-LL-FDIO1-2IOL
Ident-No.: 100027260
HW:
Charge code:
YoC:
Hans Turck GmbH & Co. KG
D-45466 Mülheim a. d. Ruhr
www.turck.com
Made in Germany
Fig.10: Type label TBIP-LL-FDIO1-2IOL

Product description
Switches and connectors
14 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4.3 Switches and connectors
TBPN-L1-FDIO1-2IOL
Designation Meaning
C4
C5
C6
C7
C0
C1
C2
C3
X2X1
P2P1
FE
F-
Address
X1 Power IN
X2 Power OUT
C0 FDI0/1, safety-related input
C1 FDI2/3, safety-related input
C2 FDX4/5, safety-related input
C3 FDX6/7, safety-related input
C4 DXP8/9, standard in-/outputs
(safe shutdown via FSO0 possible)
C5 DXP10/11, standard in-/outputs
(safe shutdown via FSO0 possible)
C6 IOL, IO-Link port 1
C7 IOL, IO-Link port 2 (safe shutdown via FSO 1
possible)
F-Address Rotary coding switch for address setting for
PROFIsafe (F-address setting)
P1 Ethernet 1
P2 Ethernet 2
FE Functional earth
TBPN-LL-FDIO1-2IOL
Designation Meaning
X4
X5
X6
X7
X0
X1
X2
X3
XD2XD1
XF2XF1
XE
F-
Address
XD1 Power IN
XD2 Power OUT
X0 FDI0/1, safety-related input
X1 FDI2/3, safety-related input
X2 FDX4/5, safety-related input
X3 FDX6/7, safety-related input
X4 DXP8/9, standard in-/outputs
(safe shutdown via FSO0 possible)
X5 DXP10/11, standard in-/outputs
(safe shutdown via FSO0 possible)
X6 IOL, IO-Link port 1
X7 IOL, IO-Link port 2 (safe shutdown via FSO 1
possible)
F-Address Rotary coding switch for address setting for
PROFIsafe (F-address setting)
XF1 Ethernet 1
XF2 Ethernet 2
FE Functional earth

V02.00 | 2022/07 15
TBIP-L4-FDIO1-2IOL/TBIP-L5FDIO1-2IOL
Designation Meaning
C4
C5
C6
C7
C0
C1
C2
C3
X2X1
P2P1
FE
IP
Address
X1 Power IN
TBIP-L4-4FDI-4FDX: 4-pin
TBIP-L5-4FDI-4FDX: 5-pin
X2 Power OUT
TBIP-L4-4FDI-4FDX: 4-pin
TBIP-L5-4FDI-4FDX: 5-pin
C0 FDI0/1, safety-related input
C1 FDI2/3, safety-related input
C2 FDX4/5, safety-related input
C3 FDX6/7, safety-related input
C4 DXP8/9, standard in-/outputs
(safe shutdown via FSO0 possible)
C5 DXP10/11, standard in-/outputs
(safe shutdown via FSO0 possible)
C6 IOL, IO-Link port 1
C7 IOL, IO-Link port 2 (safe shutdown via FSO 1
possible)
IP Address Rotary coding switch for address setting (last byte
of the IP address for the safe function unit)
P1 Ethernet 1
P2 Ethernet 2
FE Functional earth
TBIP-LL-FDIO1-2IOL
Designation Meaning
X4
X5
X6
X7
X0
X1
X2
X3
XD2XD1
XF2XF1
XE
IP
Address
XD1 Power IN
XD2 Power OUT
X0 FDI0/1, safety-related input
X1 FDI2/3, safety-related input
X2 FDX4/5, safety-related input
X3 FDX6/7, safety-related input
X4 DXP8/9, standard in-/outputs
(safe shutdown via FSO0 possible)
X5 DXP10/11, standard in-/outputs
(safe shutdown via FSO0 possible)
X6 IOL, IO-Link port 1
X7 IOL, IO-Link port 2 (safe shutdown via FSO 1
possible)
IP Address Rotary coding switch for address setting (last byte
of the IP address for the safe function unit)
XF1 Ethernet 1
XF2 Ethernet 2
FE Functional earth

Product description
Block diagram
16 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4.4 Block diagram
2
4
C0/X0
V1
2
4
C1/X1
4
2
1
5
1
5
1
5
C2/X2
4
2
1
5
C3/X3 3
4
C3/X3
C4/X4
C5/X5
C6/X6
C7/X7
2
4
2
4
2
4
2
4
FSO0
(intern)
2
4
C2/X2
FSO1
(intern)
DXP9
DXP8
DXP11
DXP10
DXP13
DI12 (C/Q)
DXP15
DI14 (C/Q)
IO-Link Port1
IO-Link Port2
PM
PP
FDI0
FDI1
FDI2
FDI3
FDX4
FDX5
FDX6
FDX7
Fig.11: Block diagram TBPN-L…-FDIO1-2IOL
2
4
C0/X0
V1
2
4
C1/X1
4
2
1
5
1
5
1
5
C2/X2
4
2
1
5
C3/X3 3
4
C3/X3
C4/X4
C5/X5
C6/X6
C7/X7
2
4
2
4
2
4
2
4
FSO0
(intern)
2
4
C2/X2
FSO1
(intern)
DXP9
DXP8
DXP11
DXP10
DXP13
DI12 (C/Q)
DXP15
DI14 (C/Q)
IO-Link Port1
IO-Link Port2
PM
PP
FDI0
FDI1
FDI2
FDI3
FDX4
FDX5
FDX6
FDX7
Fig.12: Block diagram TBIP-L…-FDIO1-2IOL

V02.00 | 2022/07 17
5 Safety function
The TB…-L…-FDIO1-2IOL provide two safe digital SIL3 inputs (FDI) and two SIL3-connectors
(FDX), configurable as in- or outputs.
The following devices can be connected to the safety inputs:
n1- and 2-channel safety switches and sensors
nContact based switches, e.g. emergency switches, protective door switches
nSensors with OSSD switching outputs
nAntivalently switching OSSD sensors
The two safe SIL3 outputs can be used PP- or PM-switching.
Safe Status
In the safe state the device outputs are in LOW-state (0). The inputs report a LOW-state (0) to
the logic.
Fatal Error
nIncorrect wiring at the output (i.e. capacitive load, energetic recovery)
nShort-circuit at the line control output T2
nIncorrect power supply
nStrong EMC disturbances
nInternal device error

Safety Planning
Safety characteristic data
18 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
6 Safety planning
The operator is responsible for the safety planning.
6.1 Prerequisites
Perform a hazard and risk analysis.
Develop a safety concept for the machine or plant.
Calculate the safety integrity for the complete machine or plant.
Validate the complete system.
6.2 Reaction time
If the device is operated with higher availability, the max. reaction time is extended (see ”Safety
Characteristic Data” [}18]).
In addition to the reaction time in the device, reaction times of the further Safety components
have to be system considered eventually. Please find the respective information in the tech-
nical data of the respective devices.
Further information about the reaction time can be found in the online help for the Turck
Safety Configurator.
6.3 Safety characteristic data
Characteristic data Value Standard
Performance Level (PL) e EN/ISO13849-1:2015
Safety category 4
MTTFD> 100 years (high)
Permissible duration of use (TM) 20 years
DC 99 %
SIL (Safety Integrity Level) 3 EN61508
PFH 3.85 × 10-9 1/h
Maximum on-time 12 months
SIL CL 3 EN62061:2005+
Cor.:2010+A1:2013+A2:2015
PFHD5.08 × 10-9 1/h
SFF 98.22 %
Max. reaction time in case of
shutdown
Value Standard
TBPN-L…-FDIO1-2IOL
PROFIsafe > local output 25 ms EN 61508
Local input > PROFIsafe 20 ms
Local input <> local output 35 ms
TBIP-L…-FDIO1-2IOL
CIP Safety > local output 25 ms EN 61508
Local input > CIP Safety 20 ms
Local input <> local output 35 ms

V02.00 | 2022/07 19
7 Operating instructions
In case of a safety application, register the devices under www.turck.com/SIL.
Only allow trained and qualified personnel to assemble, install, commission and service
the devices.
The devices are not specified for a certain application. Make sure that application-specific
aspects are considered.
Replace the devices before the expiration of the permissible duration of use (see Safety
Characteristic Data [}18]).
Execute a functional test every 12 months.
Do not repair devices. If problems occur with regard to functional safety, Turck must be
notified immediately and the devices must be returned immediately to:
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Mülheim an der Ruhr
Germany
In case of device errors which lead to the safe state, measures to be taken which guaran-
tee the safe state for the further operation of the complete control system.
Dangerous failures to be reported immediately to Turck.
7.1 Before operation
The operator of the machine or the plant in which the safety related system is used, is respons-
ible for the correct and safe overall function of every single safety component.
Carry out a validation of the safety category for the complete system depending on the
selection of the used safety components.

Operating Instructions
Before operation
20 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
7.1.1 Mounting
Mounting the device in Zone 2 and Zone 22
In Zone 2 and Zone 22, the devices can be used in conjunction with the protective housing set
TB-SG-L (ID 100014865).
DANGER
Potentially explosive atmosphere
Risk of explosion through spark ignition
For use in Zone 2 and Zone 22:
Only install the device if there is no potentially explosive atmosphere present.
Observe requirements for Ex approval.
Unscrew the housing. Use Torx T8 screwdriver.
Replace the service window with the enclosed Ultem window.
Place the device on the base plate of the protective housing and fasten both together on
the mounting plate [}21].
Connect the device [}22].
Mount and screw the housing cover according to the following figure. The tightening
torque for the screws is 0.5 Nm.
Fig.13: Mounting the device in protection housing TB-SG-L