Volvo 31269625 User manual

Instruction No Version Part. No.
31269628 1.7 31269625
Towbar, detachable
Instruction No Version Part. No.
31269628 1.7 31269625
Towbar, detachable
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
© Volvo Car Corporation Towbar, detachable- 31269628 - V1.7
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Equipment
A0000162 IMG-225660 IMG-281883 A0000161
IMG-261584
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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IMG-226906
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IMG-329238
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INTRODUCTION
Read through all of the instructions before starting installation.
Notifications and warning texts are for your safety and to
minimise the risk of something breaking during installation.
Ensure that all tools stated in the instructions are available
before starting installation.
Certain steps in the instructions are only presented in the form
of images. Explanatory text is also given for more complicated
steps.
In the event of any problems with the instructions or the
accessory, contact your local Volvo dealer.
Preparations
1
IMG-221940
Preparations
Open boot lid.
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2
IMG-222060
Remove the four bumper screws.
3
IMG-226340
Remove the four screws on the bumper shell end. Repeat on the
other side.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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4
IMG-226341
Take hold of the bumper shell end and carefully pull outward
until the six catches release. Repeat on the other side.
5
IMG-222063
Note!
It is easier if two people work to remove the bumper.
Pull the bumper straight back until the catches below the tail
lamps release.
Disconnect any parking assistance connectors.
Place the bumper on a surface that will not damage the paint.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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6
IMG-338916
Components must not be reused.
7
IMG-225745
Remove the styrofoam support on the impact member
Installation
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8
IMG-227760
Installation
Clean any underseal and dirt from the inner member of the
bumper where the L-profile for the towbar is to be located.
Clean the metal flange on the inside and outside where the
reinforcement stay is to be located.
9
J8903194
Install the L profile on the inner member of the bumper with four
M10x25 flanged screws and corresponding flanged nuts. Do not
tighten yet.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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10
IMG-241886
Fit the towbar retainer on the L profile using two M14x110
flanged screws and corresponding flanged nuts. Do not tighten
yet.
11A
IMG-241888
11B
IMG-280323
Illustration A
Applies to vehicles with 5-cylinder engine
Place a support under the muffler.
Detach the silencer's rubber mounting from its brackets on the
right and left-hand side.
Applies to vehicles with 5-cylinder engine
On some versions, the rear muffler has 2 rubber mountings on
each side. The rear ones must be removed completely and not
reused.
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12
IMG-242363
Applies to vehicles with 5-cylinder engine
Remove the screws and brackets of the muffler mount on the
right and left side.
13
J8903549
Applies to vehicles with 4-cylinder engine
Detach the rubber mounting for the end pipes from the bracket
on the underneath of the left side member.
Remove the screw and the bracket.
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14
IMG-271069
Prise in the reinforcement stay from the back over the muffler.
15
IMG-280324
Install three M8x30 screws with washers on each side of the
reinforcement stay. Do not tighten yet. Install in the order
illustrated.
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16
IMG-280325
Press the rear edge of the reinforcement stay upwards.
17
IMG-359839
Fit four M10x35 flanged screws, which are screwed through the
towbar retainer in the reinforcement stay. Do not tighten yet.
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18
IMG-280927
Tighten the L profile's four M10 screws (1) alternatingly so that
the L profile and the inner member of the bumper lie against
each other correctly. Tightening torque: 47 Nm (35 lbf.ft).
Tighten the four M10 screws (2) of the towbar retainer and
reinforcement stay alternatingly. Tightening torque: 47 Nm (35
lbf.ft).
Tighten the two M14 screws (3). Tightening torque: 200 Nm (147
lbf.ft).
Tighten the six screws (4) for the reinforcement stay's front
attachments in steps. Tightening torque 20 Nm (15 lbf.ft.) and
then angle-tighten 90°. There is not a lot of room to torque-
tighten the middle screw, use special tool part no. 9997361with a
3/8" socket extension.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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19A
IMG-271071
19B
IMG-338246
19C
IMG-338247
Illustration A: Applies to all
Refit the rubber mounting.
Remove the support from under the muffler.
Install the towbar wiring following separate installation
instructions.
Illustrations B & C: Apply to vehicles with engine D5204T/T5
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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20
IMG-225762
Applies to all models
Make the cut-out in the bumper shell following the existing
marking.
Even off the edges using a fine-toothed file.
21
IMG-225809
Connect any parking assistance connectors and reinstall the
bumper. Press so that the hooks under the tail lamps engage.
Press until the catches for both ends of the bumper shell
engage.
Reinstall the screws.
Check the function of the detachable towbar. See handling
instructions.
Storing the towbar
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22
IMG-225810
Storing the towbar
Applies to vehicles without spare wheel
Put the towbar in the protective pouch and position them as
illustrated. Fasten the towbar and protective pouch with the strap
that is pulled through the luggage retainer hook.
23
IMG-225845
Steps 23-25 apply to vehicles with spare wheel
Open the spare wheel compartment. Clean the inside of the
wheel where foam tape shall be affixed.
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24
IMG-225811
Affix the foam tape.
25
IMG-225812
Put the towbar in the protective pouch and position them as
illustrated. Fasten the towbar and protective pouch with the strap
that is pulled through the slots in the rim.
Finishing work
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26
IMG-241905
Finishing work
Fasten the accompanying label on the load hatch.
Fill in the registration card and send it to the local Volvo dealer.
27
IMG-226909
Take the cradle for the protective cover from the kit and press
into the hole for the towbar.
Ensure that the catch (1) engages again and the cradle is
secure.
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28
IMG-227105
Press the protective cover into the cradle until it lies against the
bumper cover. A number of clicks should be heard when the
protective cover is pressed into place. Check that the protective
cover lies against the bumper cover
Check that the protective casing is fitted securely.
29
IMG-261586
When removing the protective casing, first pull the lock arm back
until the catch is released, then pull the protective casing away
backwards.
Installation instructions, accessories Volvo Car Corporation Gothenburg, Sweden
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