Vulcan-Hart GL40E Instruction Manual

GS, GL & GT SERIES
FULLY STEAM JACKETED GAS KETTLES
MODEL
GS25E ML-52633
GS30E ML-52634
GL40E ML-52635
GS60E ML-52660
GL80E ML-52637
GT100E ML-52638
GT125E ML-52639
GT150E ML-52640
CATALOG OF
REPLACEMENT PARTS
GL Series Kettle
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
P.O. BOX 696, LOUISVILLE, KY 40201-0696
TEL. [phone]
For additional information on Vulcan-Hart or to locate an authorized
parts and service provider in your area, visit our website at www.vulcanhart.com
FORM 37107 (2-07)

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REPLACEMENT PARTS FULLY STEAM JACKETED GAS KETTLE
Figure 1

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REPLACEMENT PARTS FULLY STEAM JACKETED GAS KETTLE
LLUS. PART
Figure 1 NO. NAME OF PART AMT.
1 00-817900 2" Faucet (4 Bolt Pattern) ............................................................................................................ 1
2 00-831700 Gasket for 11/2" Faucet (Old 2 Bolt Draw-Off) ............................................................................. 1
00-833394 Gasket for 2" or 3" Faucet ........................................................................................................... 1
3 SC-119-36 11/2" Faucet Mounting Screw, 1/2-20 x11/4 ............................................................................................................................................................ 2
SC-119-36 2" Faucet Mounting Screw 1/2-20 x11/4 .................................................................................................................................................................... 2
SC-119-38 3" Faucet Mounting Screw 5/8-18 x11/4 .................................................................................................................................................................... 4
4 00-817615 Cover Hinge, Left (Standard Cover) ............................................................................................. 1
00-817615-00001 Cover Hinge, Right (Standard Cover) .......................................................................................... 1
5 00-840551 Cover Handle (Standard Cover) .................................................................................................. 1
00-853278-00001 Cover Handle (29") (Spring Assist Cover) ................................................................................... 1
00-853279-00001 Cover Handle (36") (Spring Assist Cover) ................................................................................... 1
6 00-817564 Cover Handle Ball (Standard Cover) ........................................................................................... 1
00-853285-00001 Cover Handle Ball (Spring Assist Cover) ..................................................................................... 1
7 NS-025-04 Nut, Handle & Hinge to Cover - 1/4-20 S.S. Acorn (Standard Cover) ............................................ 7
8 NS-047-86 Jam Nut for Item 7 (Standard Cover) ........................................................................................... 7
9 00-817115-00003 Cover Hinge & Stop Rod - 29" O.D. Kettle (Standard Cover) ...................................................... 2
00-817115-00005 Cover Hinge & Stop Rod - 361/2" O.D. Kettle (Standard Cover) .................................................. 2
10 NS-025-04 Hinge Rod Acorn Nut, 1/4"-20 (Standard Cover) .......................................................................... 4
11 WL-006-17 Lock Washer for Item 10 (Standard Cover) ................................................................................. 4
19 00-841496-00001 Pressure Relief Valve 3/4" (15#) ................................................................................................... 1
00-841496-00002 Pressure Relief Valve (10#) ......................................................................................................... 1
20 00-833239 Air Vent 3/4" .................................................................................................................................. 1
21 00-833238 Vacuum Breaking Check Valve, 1/2" ............................................................................................ 1
22 FP-083-92 Cross 3/4" ..................................................................................................................................... 1
23 FP-054-27 3/4" Close Nipple .......................................................................................................................... 1
24 FP-054-08 1/2" Close Nipple .......................................................................................................................... 1
25 FP-084-16 3/4" x 1/2" Reducing Bushing ......................................................................................................... 1
26 00-836082-00001 Fill Pipe Assy. ............................................................................................................................. 1
27 00-833501 Fill Valve ..................................................................................................................................... 1
28 00-833648 Check Valve ................................................................................................................................ 1
29 FP-054-08 1/2" Close Nipple .......................................................................................................................... 2
30 00-833493-00011 Gauge Glass Only ....................................................................................................................... 1
00-817098-00005 Washers for Gauge Glass ........................................................................................................... 2
31 00-833493 Gauge Glass Assy. (Complete) ................................................................................................... 1
32 00-800665-00010 Burner Fitting (Nat. Gas) (#48 DMS) (25" Diameter Kettles) ...................................................... 5
Burner Fitting (Nat. Gas) (#48 DMS) ( 33" Diameter Kettles) ..................................................... 8
Burner Fitting (Nat. Gas) (#48 DMS) (36" Diameter Kettles) ...................................................... 9
00-800665-00025 Burner Fitting (Nat. Gas) (#49 DMS) (29" Diameter Kettles) ...................................................... 7
00-800665-00015 Burner Fitting (Nat. Gas) (#50 DMS) (201/2" Diameter Kettles) ................................................... 4
00-800665-00012 Burner Fitting (LP Gas) (#57 DMS) (All Diameter Kettles) ...................................................... 4 to 9
33 00-833076-00001 Main Burner Assy. (LP and Nat. Gas) ..................................................................................... 4 to 9
34 00-842997-00001 Pilot Burner (Nat. Gas) (Standing Pilot) ....................................................................................... 1
00-817617 Pilot Burner (Pilot Body) (Electronic Ignition) (Prior to Nov., 1998) .............................................. 1
00-817617-00001 Pilot Orifice (Nat. Gas) (Electronic Ignition Only) ......................................................................... 1
35 00-817617-00002 Pilot Orifice (LP Gas) (Electronic Ignition Only) ........................................................................... 1
00-842997-00002 Pilot Burner (LP Gas) (Standing Pilot) ......................................................................................... 1
00-817617 Pilot Burner (Pilot Body) (Electronic Ignition) (Prior to Nov., 1998) .............................................. 1
00-819146 Pilot Orifice (Nat. Gas) (Electronic Ignition) (Prior to Nov., 1998) ................................................. 1
00-819146-00001 Pilot Orifice (LP Gas) (Electronic Ignition) (Prior to Nov., 1998) ................................................... 1
00-844129-00001 Pilot Assy. (Nat. Gas) (Electronic Ignition) (Nov., 1998 to Present) ............................................. 1
00-844129-00002 Pilot Assy. (LP Gas) (Electronic Ignition) (Nov., 1998 to Present) ............................................... 1
00-844398-00001 Pilot Orifice (LP Gas) (Electronic Ignition) (Nov., 1998 to Present) .............................................. 1
36 00-906955-00048 Thermocouple Only (Millivoltage Control) .................................................................................... 1
00-906955-00060 Thermocouple Only (Electric Control) .......................................................................................... 1
00-821077 Flame Sensor (Electronic Ignition) (Prior to Nov., 1998) .............................................................. 1
37 00-880030 Low Water Cut-off (Complete) (Millivoltage Control) .................................................................... 1
00-833197-00011 Low Water Cut-off (Switch Only) (Millivoltage Control) ................................................................ 1
00-880030 Low Water Cut-off (Complete) (Electric Control) .......................................................................... 1
00-833196-00011 Low Water Cut-off (Switch Only) (Electric Control) ...................................................................... 1
NOTE: In ordering parts, always give Model and Serial Numbers of the kettle for which they are ordered.
REPLACEMENT PARTS LIST

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REPLACEMENT PARTS FULLY STEAM JACKETED GAS KETTLE
REPLACEMENT PARTS LIST (CONTINUED)
LLUS. PART
Figure 1 NO. NAME OF PART AMT.
38 00-833153-00010 Combination Control (Nat. Gas) (Millivoltage Control) ................................................................. 1
00-833153-00011 Combination Control (LP Gas) (Millivoltage Control) ................................................................... 1
00-880208 Combination Control (Nat. Gas) (Electric Control) ...................................................................... 1
00-880209 Combination Control (LP Gas) (Electric Control) ......................................................................... 1
00-821080 Combination Control (Nat. Gas) (Electronic Ignition) (Prior to Nov., 1998) .................................. 1
00-817362-00001 Combination Control (LP Gas) (Electronic Ignition) (Prior to Nov., 1998) ................................... 1
00-844133-00001 Combination Valve (Nat. Gas) (Electronic Ignition) ( Nov., 1998 to Present) ............................... 1
00-844133-00002 Combination Valve (LP Gas) (Electronic Ignition) ( Nov., 1998 to Present) ................................. 1
39 00-833133 Thermostat (Millivoltage Control) ................................................................................................. 1
00-833220 Thermostat (Electric Control) ....................................................................................................... 1
40 00-833152 Pressure Gauge .......................................................................................................................... 1
41 00-821078 Ignition Control (Electronic Ignition) (Prior to Nov., 1998) ............................................................ 1
00-857207-00003 Ignition Module (Honeywell) (Nov., 1998 to Oct., 2003) ............................................................... 1
00-854043-00001 Ignition Module (Oct., 2003 to Present) ....................................................................................... 1
42 00-821076 Wiring Harness (Electronic Ignition) (Prior to Nov., 1998) ............................................................ 1
43 00-821075 Transform (Electronic Ignition) (24V) (Prior to Nov., 1998) .......................................................... 1
00-411500-00012 Transformer (120V) (Nov., 1998 to Present) ................................................................................ 1
44 00-821079 Switch, Lighted ON/OFF (Electronic Ignition) (Prior to Oct., 2003) .............................................. 1
00-855002-00001 Power Switch W/Indicator Light (Oct., 2003 to Present) .............................................................. 1
45 00-833488 Pressure Limit Switch .................................................................................................................. 1
00-833651 Rust Inhibitor (Six Ounce Bottle) (2 Ounces per Charge) ............................................................ 1
00-833652 Petro-Gel (1 Tube) ....................................................................................................................... 1
00-833220-00011 Thermostat Dial (Electronic Ignition) ............................................................................................ 1
00-836813 Thermostat Dial (Millivolt Controls) ............................................................................................. 1
00-844130-00001 Ignitor Cable (30") (Nov., 1998 to Present) .................................................................................. 1
00-833075 Burner Screen ............................................................................................................................. 1
00-832895 Inspection Hole Cover ................................................................................................................. 1
00-836799-00010 Black Draw Off Valve Handle ...................................................................................................... 1
00-851168 3" Draw Off Valve Handle ............................................................................................................ 1
00-843555 3" Chrome Draw Off Valve Handle .............................................................................................. 1
00-842927 Strainer for 11/2" Draw Off Valve ................................................................................................. 1
00-842439 Strainer for 2" or 3" Draw Off Valve ............................................................................................. 1
FP-028-14 Drain Plug ................................................................................................................................... 1
00-831912-00011 Gasket (Between Kettle and Control Box) ................................................................................... 1
00-832948-00001 Control Box Door ......................................................................................................................... 1
RP-002-35 Roll Pin (Keeps Standard Kettle Cover from going all the way back) .......................................... 1
NOTE: In ordering parts, always give Model and Serial Numbers of the kettle for which they are ordered.

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REPLACEMENT PARTS FULLY STEAM JACKETED GAS KETTLE
2
12
4
6
1
5
11
8
7
10
9
3
SPRING ASSIST COVER
LLUS. PART
Figure 2 NO. NAME OF PART AMT.
1 00-853279-00001 Handle, 36", Weldment (60, 80, 100, 125, 150 Gallon Kettles) .................................................... 1
00-853278-00001 Handle, 29", Weldment (25, 30, 40 Gallon Kettles) ...................................................................... 1
2 00-853284-00001 Pin, Lock ..................................................................................................................................... 1
3 00-853285-00001 Knob, Press On ........................................................................................................................... 1
4 00-853286-00001 Plate, Front .................................................................................................................................. 1
5 00-853289-00001 Spring, Torsion ............................................................................................................................ 1
6 00-853292-00001 Disc, Tension, Adjustment ........................................................................................................... 1
7 00-853293-00001 Disc, Rotary, Stop ....................................................................................................................... 1
8 00-855220-00002 Plate, Rear Weldment ................................................................................................................. 1
9 OR-001-07 "O" Ring (Per Standard 016) ...................................................................................................... 1
10 RP-004-31 Pin, Roll .250 X 1.000 .................................................................................................................. 1
11 SC-110-98 1/4-20 x 3/4, S.H.C.S., SST ............................................................................................................ 4
12 WL-006-17 Washer, Lock, Helical 1/4 ......................................................................................................................................................................................................... 4
Figure 2

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REPLACEMENT PARTS FULLY STEAM JACKETED GAS KETTLE
RECOMMENDED SPARE PARTS
PART
NO. NAME OF PART AMT.
00-833501 Fill Valve ..................................................................................................................................... 1
00-833648 Check Valve ................................................................................................................................ 1
00-833493 Gauge Glass Assy. ...................................................................................................................... 1
00-880030 LWCO ......................................................................................................................................... 1
00-844133-00001 Combination Cont (Electronic) (Nat. Gas) ................................................................................... 1
00-844133-00002 Combination Cont (Electronic) (LP Gas) ...................................................................................... 1
00-833220 Thermostat .................................................................................................................................. 1
00-854043-00001 Ignition Module (Built After 9-30-03) ............................................................................................ 1
00-411500-00012 Transformer ................................................................................................................................. 1
00-855002-00001 Switch, Lighted (24V) (Built After 9-30-03) .................................................................................. 1
00-833488 Pressure Limit Switch .................................................................................................................. 1
00-844129-00001 Pilot Burner (Electronic Ignition) .................................................................................................. 1
00-844130-00001 Ignition Cable .............................................................................................................................. 1
00-841496-00001 Pressure Relief Valve (15#) ......................................................................................................... 1