Weider WESY97300 User manual

QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
customer satisfaction If you have
questions, or find there are miss-
ing or damaged parts, we will
guarantee you complete satisfac-
tion through direct assistance
from our factory
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you
CUSTOMER HOT LINE:
1-800-999-3756
Mon –Fri , 6 a m –6 p m MST
Model No WESY97300
Serial No
(Write the serial number in the space
above for reference.)
PATENT PENDING
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment Save this manual
for future reference
®
USER'S MANUAL
Serial Number Decal
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2
TABLE OF CONTENTS
LIMITED WA ANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPO TANT P ECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFO E YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
T OUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAG AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
O DE ING EPLACEMENT PA TS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED D AWING/PA T LIST and a PA T IDENTIFICATION CHA T are attached to the center
of this manual. emove the EXPLODED D AWING/PA T LIST and the PA T IDENTIFICATION CHA T before
beginning assembly.
WEIDE is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis-
use, improper or abnormal usage or repairs not provided by an ICON authorized service center, products
used for commercial or rental purposes, or products used as store display models. No other warranty
beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC , 1500 S 1000 W , LOGAN, UT 84321-9813
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3
1 It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions
2 Read all instructions in this manual and in
the accompanying literature before using the
home gym system
3 If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down
4 Use the home gym system only on a level
surface Cover the floor or carpet beneath
the home gym system for protection
5 Inspect and tighten all parts often Replace
any worn parts immediately Replace all
cables every two years
6 Keep children under 12 years of age and pets
away from the home gym system at all times
7 Keep hands and feet away from moving
parts
9 Always wear athletic shoes for foot protec-
tion when exercising
10 Always stand on a foot plate when perform-
ing an exercise that could cause the home
gym system to tip
11 Never release the press arm, butterfly arms,
squat arm, leg lever, lat bar, or nylon strap
while weights are raised The weights will fall
with great force
12 Make sure that the cables remain on the pul-
leys at all times If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys
13 Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar
14 The home gym system is intended for home
use only Do not use the home gym system in
a commercial, rental, or institutional setting
15 CAUTION DECAL PLACEMENT: The decal
shown below has been placed on the home
gym system in two locations If either decal
is missing, or if either decal is not legible,
please call our Customer Service Department
toll-free at 1-800-999-3756, Monday through
Friday, 6 a m until 6 p m Mountain Time
(excluding holidays), to order a replacement
decal Apply the replacement decal to the
location shown
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym system
WARNING: Before beginning this or any exercise program, consult your physician This is especially
important for persons over the age of 35 or persons with pre-existing health problems Read all
instructions before using ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product
Decal is shown at
75% actual size
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4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 78 in.
Width: 34 in.
Length: 71 in.
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Squat Arm
Weight Stacks
Seats
Backrests
Thank you for selecting the WEIDE ®P O 9730
Home Gym System. The versatile P O 9730 is
designed to develop every major muscle group of the
body. Whether your goal is a shapely figure, dramatic
muscle size and strength, or a healthier cardiovascular
system, the P O 9730 will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9730 Home Gym System
If you have additional questions, please call our
Customer Service Department toll-free at 1-800-999-
3756, Monday through Friday, 6 a.m. until 6 p.m.
Mountain Time (excluding holidays). To help us assist
you, please note the product model number and serial
number before calling. The model number is
WESY97300. The serial number can be found on a
decal attached to the WEIDE ®P O 9730 (see the
front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
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5
ASSEMBLY
2
27
11
11 15
78
78
3
5
51
51
11 4
1
Before beginning assembly, carefully read the
following information and instructions:
•Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1)
frame assembly, 2) press, squat, and butterfly
arm assembly, 3) cable and pulley assembly, and
4) seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
•For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual
Note: Some small parts may have been pre-
attached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
•As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
•Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor-
mation in the box above
Press a 2” Square Inner Cap (27) into the
end of the ear Base (51). Press a 2” Square
Cover Cap (78) onto each end of the
Stabilizer (5).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the ear Base (51). Insert two
5/16” x 2 3/4” Bolts (11) through the ear
Base and Stabilizer (5) as shown.
2. Press a 2” Square Inner Cap (27) into the
end of the Front Base (4).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Front Base (4). Slide the
Front Base onto the two 5/16” x 2 3/4” Bolts
(11) in the ear Base (51) and Stabilizer (5).
Fully tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts.
FRAME ASSEMBLY
27
1
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6
3. Press a 2” Square Inner Cap (27) into the
ear Upright (56).
Attach a ubber Bumper (90) to the ear
Upright (56) with a #8 x 1/2” Tap Screw (89).
Slide the ear Upright (56) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the ear Base
(51). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of
the bracket on the Rear Upright must be
on the side shown Do not tighten the
Nylon Locknuts yet
4. Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Front Base
(4). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet
3
89
90
27
1
3
51
3
1
4
FRAME ASSEMBLY
High Side of
Bracket
56
65
4
42
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7
5. Set two Weight Bumpers (19) onto one of the
brackets on the Stabilizer (5). Insert two
Weight Guides (62) through the Weight
Bumpers and the bracket on the Stabilizer.
Be sure that the drilled holes in the
Weight Guides are at the top, as shown
Press a 1” ound Cover Cap (70) onto the
bottom of each Weight Guide.
Slide eight Weights (25) onto the Weight
Guides (62). Be sure that all of the Weights
are turned so the pin grooves are on the
same side
Assemble the other stack of Weights (25) in
the same manner.
6. Press a Weight Tube Bumper (64) into the
end of a Weight Tube (63). Insert the Weight
Tube into either stack of Weights (25). Be
sure that the pins on the Weight Tube are
resting in the pin grooves in the upper
Weight.
Lubricate the insides of the holes in a Top
Weight (76). Slide the Top Weight onto the
Weight Guides (62) and set it on the stack of
Weights (25).
Assemble the other Weight Tube (63) and
Top Weight (76) in the same manner.
6
5
FRAME ASSEMBLY
25
Pin Grooves
must be on
this side
Pin Grooves
must be on
this side 19
5
70
70
64
63
Lubricate
Pins
76
62
62
25
Drilled holes
must be at
the top
25
63
76
25
62
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7. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
ound Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the ear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Washers (8),
and four 5/16” Nylon Locknuts (3).
8. Attach the each set of the Weight Guides (62)
to the Top Frame (55) with a 5/16” x 6” Bolt
(60), two 1/2” x 3/4” Spacers (61), and a 5/16”
Nylon Locknut (3).
Tighten all Nylon Locknuts used in steps 3
through 8
9. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Front
Base (4). Note: This will be a tight fit The
Plastic Bushings should fit onto each end
of the indicated tube in the Base Be sure
that the indicated holes are on the side
shown
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Front Base (4) with
the Bolt and a 3/8” Nylon Locknut (21).
8
ARM ASSEMBLY FRAME ASSEMBLY
62
61
61 3
60
55
17
4
Tube
75
Welded
Spacers
Holes must be
on this side
21
3
60
62
9
Lubricate
59
7
11
8
3
27
27
42
Crossbar
49 44
44
27
27
11
8
3
55
56
8
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9
10. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” ound
Inner Cap (49) into the side of the Press Arm.
Attach the Press Arm to one side of the
Press Frame (17) with two 5/16” x 2 1/2”
Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
11. Identify the ight Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 12
Attach a “V”-Pulley (6) and a Long Cable
Trap (50) to the ight Arm (48) with a 3/8” x
2.1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
Attach a “V”-Pulley (6) and a Long Cable
Trap (50) to the Left Arm (47) with a 3/8” x
2.1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
12. Lubricate both axles on the Top Frame (55).
Slide the ight Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step
11 to identify the Right Arm Be sure that
the upper end of the Right Arm is behind
the indicated bracket on the Top Frame
(55)
Tap two 1” etainers (69) and a 1” ound
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the ight and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
12
ARM ASSEMBLY
Axle
47
48
45
45
44
69
69
70
70
Bracket
Lubricate
Axle
55
10
11
44
44
49 46
46 22
3
50
Welded
Brackets 21
48
47
17
49
7
650
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13. Press two 1” x 2” Inner Caps (83) into the
indicated end of the Squat Arm (79).
Lubricate a 3/8” x 3 1/4” Bolt (85). Attach the
Squat Arm (79) to the Front Upright (42) with
the Bolt and a 3/8” Nylon Locknut (21).
Attach a Handle (92) to one side of the Squat
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two
5/16” Washers (8), a 1/2” x 17/32” Spacer (94),
and a 5/16” Nylon Locknut (3).
Attach the other Handle (92) to the other side
of the Squat Arm (79) in the same manner.
14. During steps 15 through 39, refer to the
CABLE DIAG AMS on pages 26 and 27 of
this manual to verify proper cable routing.
Before beginning this section, identify the
High Cable (23), the Low Cable (86), the
ear Cable (95), and the Press Cable (58) by
comparing the lengths and ends of the
cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys The pulleys must be
able to turn freely
15. Locate the High Cable (23) Wrap the High
Cable around a 3 1/2” Pulley (15). Attach the
Pulley to the Top Frame (55) with a 3/8” x
3.3/4” Bolt (71) and a 3/8” Nylon Locknut
(21). Be sure that the end of the Cable with
the ball is on the indicated side of the
Pulley and that the Cable is between the
Pulley and the hook
14
15
CABLE ASSEMBLY
86 (148”)
23 (159”)
58 (47”)
95 (141”)
23
55
71
21
Hook
Ball 15
13
21
79
92
92
83 22
3
94
42
85
Lubricate
8
3
8
83
22
8
8
94
10
ARM ASSEMBLY
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