weinor Terrazza Originale Assembly instructions

Terrazza Originale
Instructions for assembly
Pent roof type A / Gable roof / Head elements / Special shapes
Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 1/104
English
Important notes for retailers/partners and end users
Please read carefully before using!
These instructions must be kept by the retailer/partner

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 2/104
List of contents
1Assembly instructions .................................................................................................4
1.1 Validity of these instructions ................................................................................................ 4
2Depiction .......................................................................................................................5
2.1 Warnings ............................................................................................................................. 5
2.2 Tips and recommendations ................................................................................................. 5
2.3 Safety instructions ............................................................................................................... 5
2.4 Fundamental safety instructions .......................................................................................... 5
2.5 Qualifications....................................................................................................................... 6
2.6 Transport............................................................................................................................. 6
2.7 Fixing material ..................................................................................................................... 6
2.8 Ladders ............................................................................................................................... 6
2.9 Anti-fall guards .................................................................................................................... 6
2.10 Crushing and cutting zones............................................................................................. 6
2.11 Intended use ................................................................................................................... 7
2.12 Handover ........................................................................................................................ 8
2.13 Functional description ..................................................................................................... 8
2.14 Details on adhesives and sealing compound .................................................................. 8
2.15 Notes on creaking sounds............................................................................................... 9
2.16 Notes on gutter installation.............................................................................................. 9
2.17 Specifications for drainage of wall bracket ...................................................................... 9
2.18 Unevenness and slopes on the on-site connections...................................................... 10
2.19 Explanation of symbols ................................................................................................. 11
3Assembly –Terrazza Originale..................................................................................12
3.1 Notes on installing wall bracket + wall bracket glass bead................................................. 12
3.2 Affixing posts ..................................................................................................................... 16
3.3 Posts set in concrete ......................................................................................................... 19
3.4 Screw foundation system................................................................................................... 20
3.5 Affixing the aluminium base with the 90 post and 115 post................................................ 21
3.6 Affixing the roof support..................................................................................................... 23
3.6.1 Affixing the roof support to the wall bracket................................................................... 23
3.6.2 Affixing the side roof support......................................................................................... 24
3.6.3 Affixing the roof support ................................................................................................ 25
3.6.4 Sealing the roof supports to the wall bracket................................................................. 26
3.7 Affixing the transom + glass butt end................................................................................. 27
3.8 Fitting the roof covering ..................................................................................................... 28
3.8.1 Special considerations when using glass ...................................................................... 28
3.8.2 Notes on fitting the roof covering................................................................................... 28
3.8.3 Special considerations when using web plates.............................................................. 30
3.9 Miscellaneous installation notes ........................................................................................ 31
3.9.1 Fitting the side roof support cover strip.......................................................................... 31
3.9.2 Fitting the wall bracket glazing bead ............................................................................. 32
3.9.3 Fitting the leaf guard (optional)...................................................................................... 33
3.9.4 Installation below the roof overhang.............................................................................. 33
3.10 Affixing posts to a side wall ........................................................................................... 34
3.11 Installation on a side wall .............................................................................................. 35
3.12 Side wall bracket........................................................................................................... 36
3.13 Wall bracket coupling .................................................................................................... 37
3.14 Gutter coupling.............................................................................................................. 38
3.15 Side-indented posts ...................................................................................................... 39
3.16 Guttering offset ............................................................................................................. 40
3.17 Affixing the roof support to the wall bracket with wall offset........................................... 41
3.18 Screwing the mounting plates to the roof supports........................................................ 42
3.19 Installing attachment profiles for glazing elements ........................................................ 43

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 3/104
3.20 Installing the guttering cover cap................................................................................... 44
4Gable roof ...................................................................................................................45
4.1 Fitting the locking bar ........................................................................................................ 46
4.2 Gutter-to-wall anchorage ................................................................................................... 47
4.3 Fitting the roof support to the corner connector ................................................................. 48
4.4 Fitting the transom to the ridge .......................................................................................... 49
4.5 Fitting the front-mounted guttering wall bracket ................................................................. 50
4.6 Fitting the guttering wall bracket ........................................................................................ 51
4.7 Exploded drawing.............................................................................................................. 53
4.8 Exploded drawing - Options............................................................................................... 55
5Installation notes for custom-shaped roofs.............................................................57
5.1 Terrazza Type B / Head element Type B........................................................................... 57
5.1.1 Assembling the kinked side roof support....................................................................... 58
5.1.2 Fitting the kinked side roof support................................................................................ 59
5.1.3 Fitting the 135° post ...................................................................................................... 60
5.1.4 Fitting the 135° corner profile ........................................................................................ 62
5.1.5 Fitting the angle bracket shim stop................................................................................ 65
5.1.6 Sealing the kinked side roof support to the roof covering .............................................. 66
5.1.7 Fitting and sealing the guttering cover cap .................................................................... 67
5.1.8 Sealing, caulking........................................................................................................... 69
5.1.9 Miscellaneous installation notes.................................................................................... 69
5.2 Terrazza Type N / Head element Type N .......................................................................... 70
5.2.1 Installing the wall bracket support angle........................................................................ 71
5.2.2 Fitting the gutter corner to a 90° post ............................................................................ 73
5.2.3 Installing the gutter corner and two 180° posts in the corner ......................................... 74
5.2.4 Fitting the roof support to the ridge................................................................................ 75
5.2.5 Fitting the roof supports 110 (small roof supports) to the roof ridge supports ................ 79
5.2.6 Fitting the stops for the roof covering on the roof ridge supports ................................... 80
5.2.7 Fitting the glazing beads ............................................................................................... 81
5.2.8 Sealing, caulking........................................................................................................... 82
5.2.9 Miscellaneous installation notes.................................................................................... 83
5.3 Terrazza with angled and partially angled wall bracket ...................................................... 84
5.3.1 Fitting the angled and/or partially angled wall bracket ................................................... 84
5.3.2 Fitting the wall bracket glazing beads............................................................................ 87
5.3.3 Fitting roof supports to an angled wall bracket .............................................................. 89
5.3.4 Laying the roof covering................................................................................................ 90
5.3.5 Sealing, caulking........................................................................................................... 90
5.3.6 Miscellaneous installation notes.................................................................................... 90
5.4 Terrazza with angled or partially angled guttering.............................................................. 91
5.4.1 Fitting angled and/or partially angled guttering .............................................................. 92
5.4.2 Installation of posts ....................................................................................................... 93
5.4.3 Fitting the roof supports to an angled gutter .................................................................. 97
5.4.4 Fitting the stops for the roof covering ............................................................................ 99
5.4.5 Sealing, caulking......................................................................................................... 100
5.4.6 Miscellaneous installation notes.................................................................................. 100
6Terrazza Originale exploded drawing .....................................................................101
7Disposal ....................................................................................................................103

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 4/104
1 Assembly instructions
These instructions are geared towards trained technicians and require knowledge of installation
techniques. Terrazza roofs may only be installed by specially qualified personnel with
corresponding installation experience.
Unless otherwise stated, these Assembly Instructions always presume that the Terrazza is shown
from the following angle:
Figure: View template
a
i
Exterior
Interior
1.1 Validity of these instructions
The weinor roof has been approved for export and Germany.

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 5/104
2 Depiction
2.1 Warnings
The warnings differentiate between personal injury and damage to property. The signal word
"Danger" is used for personal injury, and "Caution" for property damage.
Immediate danger to life and limb!
Immediate danger to the product and environment!
2.2 Tips and recommendations
Highlights useful tips and information that enable fast and correct installation.
2.3 Safety instructions
The installation and operating manual must be read and observed.
Observe the corresponding accident prevention regulations.
Ensure when installing the awning that all existing electrical connections are disconnected.
Cordon off a large space around the installation site.
Check that all scaffolding and building facilities are duly safe and secure.
Observe the stipulations relating to dowels and fixings.
Only work with fully intact and appropriate tools.
Keep plastic sheeting, packaging material and small parts away from children –risk of
suffocation!
For personal safety, it is important that these instructions are complied with.
Non-compliance means the manufacturer does not carry any liability.
The customer must retain all instructions, and if the product is sold, they must be given to
the new owner.
2.4 Fundamental safety instructions
Personal injury
Risk of personal injury due to improper use of the Terrazza.
Please read and observe the safety instructions contained in this section.
Product and property damage
Risk of damage to the product and property due to improper use of the Terrazza.
Please read and observe the safety instructions contained in this section.
DANGER
IMPORTANT
DANGER
IMPORTANT

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 6/104
2.5 Qualifications
The instructions for assembly are aimed at qualified technicians who have knowledge of and are
experienced in the following areas:
Safety at work, operating safety and accident prevention regulations
Use of ladders and scaffolding
Handling and transporting long, heavy components
Handling and transporting glass panes
Handling tools and machines
Fitting the fixing materials
Estimation of the building structure
Start-up and operation of the product
If one of these qualifications is lacking, a qualified installation firm must be brought in.
2.6 Transport
The maximum permissible axle loads and gross vehicle weight of the goods vehicles must not be
exceeded. Loading a vehicle can alter its handling characteristics. The transported goods must be
mounted properly and securely. The packaging of the weinor roof must be protected from moisture.
Softened packaging can come loose and cause accidents. Packaging which has been opened for
incoming goods inspections must be sealed again properly for further transport. When unloaded,
the weinor roof must be carried to the place of installation the right way round so it does not have
to be turned round again in a confined space. The instructions on the packaging about which way
up the product should be placed must be noted.
2.7 Fixing material
Responsibility for the installation work that is being carried out on-site must always rest with the
foreman; it is not possible to issue uniformly applicable instructions due to the differing structural
conditions and building regulations that apply at every site. Above all, this implies that all bolts and
screws required to affix the weinor roof to the on-site connections (back and side of house wall,
concrete base, etc.) must be suitable for the on-site building conditions and the statics
requirements.
2.8 Ladders
Do not lean ladders against an unfinished weinor roof. Ladders must be on a firm base and provide
adequate support. Only use ladders with adequate load-bearing capacity.
2.9 Anti-fall guards
Workers run the risk of falling when working at elevated heights. Suitable fall protection equipment
must be used.
2.10 Crushing and cutting zones
Beware of crushing and cutting zones when installing the roof, e.g. when laying the roof covering,
as there is a risk of serious injury.

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 7/104
2.11 Intended use
Alterations such as attaching items or conversions not envisaged by weinor may only be carried
out with weinor's written consent.
The type-specific structural standards can also be consulted in order to fit the weinor roof.
For a standard snow load of 750N/m², the post must not be any longer than 2.4 m. This means
that the maximum distance from the top of the finished floor to the bottom of the guttering must
not exceed 2.4 m.
All supplied profiles and parts (especially posts, roof supports, guttering, transoms, etc.) must
be fitted to the roof in accordance with the specifications and must not be omitted.
Important! Please remember that certain areas require the use of laminated sheet glass (LSG).
For reasons of structural safety, it is vital that the roof covering is fitted to the roof. The roof
structure must therefore never be left to stand alone without the roof covering.
Once the roof has been installed, an additional antifrost hole must be cut through all posts that
are to be fitted with drainage. This means that, once the roof is fitted 10 mm to 40 mm above
the top edge of the finished floor, a 10 mm hole must be drilled into the front of the post.
Guttering heating can be fitted to help keep the drains from freezing up.
Glue on all the screw head caps to prevent them from falling off.
Note: Please also follow all valid DIN standards.
Compliance with any new DIN or EN standards coming into force is also required.
Table: DIN standard
Sealing and gluing jobs must be carried out in accordance with the
following DIN standards:
DIN standard
Energy saving ordinance (Energieeinsparverordnung)
EnEV
Wind-tight connections
DIN 4108
Sound insulation
DIN 4109
Moisture protection
DIN 4108
Fire protection
DIN 4102
Jointing and caulking
DIN 4108 Part 3 Issue: 1981
Application and quality of sealants
DIN 1850
Impervious to driving rain
DIN 18055 Issue: 1981
Roofing and roof waterproofing
DIN 18303
Sealing of joints in external walls using building sealants
DIN 18540
Lightning protection
VDE 0185
Should national regulations, e.g. building codes of the individual German federal
states (Landesbauverordnung (LBO)), require that special regulations or guidelines be
followed or lightning protection measures be carried out, these must be put in place.
Even if these regulations and guidelines do not require a lightning protection system,
we nevertheless recommend that you install one that meets the relevant national
standards.

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 8/104
2.12 Handover
All operating manuals as well as the manufacturer's installation and adjustment instructions for
motors, switches and controls must be handed to the user who must be instructed in the operation
of the unit. Detailed instruction on the safe and proper operation of the weinor roof must be given.
If this is not adhered to and the product is operated incorrectly, the weinor roof may become
damaged or accidents could result.
The instructions must be kept by the customer and passed on to the new owner if ownership of the
weinor roof passes to a third party.
2.13 Functional description
Only high-quality corrosion resistant or anti-corrosion materials are used in weinor roofs. The
profiles are made of extruded aluminium. All connecting parts, such as screws, are made of
stainless steel. All outside aluminium parts are powder coated.
2.14 Details on adhesives and sealing compound
Recommendations for selecting adhesive and sealing compound:
"Takeseal sealant" from Fix-Tec
Alternative jointing compounds:
Please follow the manufacturer’s guidelines
Check on-site whether these are suitable
Sealing the on-site circuit points:
Choose adhesives and sealants in accordance with the on-site structural conditions
Please follow the manufacturer’s guidelines
Provision before applying the adhesive and sealant:
Clean and prime all parts and surfaces before gluing.
If textured paint has been used, sand down the areas to be glued then clean and prime.
The gluing/sealing work should only be performed at reasonable temperatures (always follow
the manufacturer’s guidelines for adhesives and sealants).
Failure to follow these recommendations may result in:
Leakiness in the constructional circuit points
a loss in adhesion on certain parts

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 9/104
2.15 Notes on creaking sounds
The finished product may be prone to creaking as a result of tension in the system's installed
parts or also various materials expanding.
2.16 Notes on gutter installation
When installing the guttering, please take the following into account:
To prevent the guttering turning away from the glazing elements during its installation or to
minimise this effect when laying the roof covering, please install in the following order:
1. Fit the Terrazza
2. Fit the side trapeziums
3. Lay the roof covering
4. Fit the glazing elements
If the guttering is being installed without weinor posts, e.g. on a wall, steps must be taken on-site to
prevent the guttering from turning out of position.
The guttering must always be handled from below in the region of the post fixation.
The guttering should not be supported at the cover cap of the guttering or from above in the region
of the cover cap, as otherwise the seal could be damaged, leading to leakiness.
2.17 Specifications for drainage of wall bracket
In the event that the shape of the roof could result in water entering the roof's interior via the
wall bracket, the wall bracket components must be sealed on-site to eliminate any chance of
water of penetrating here!
This applies to all wall brackets where water cannot be led off to the roof's exterior.
For the middle wall bracket on balcony cutouts.
For all wall brackets restricted by two walls at the sides.
For all wall brackets restricted by a wall and where water cannot be led off to the other
side.

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 10/104
2.18 Unevenness and slopes on the on-site connections
Any unevenness and slopes on the on-site circuit points must be levelled out on-site.
This is necessary
to ensure the Terrazza is installed correctly.
Possible resources / installation materials for levelling out unevenness:
Support blocks
Frame wideners
Figure: View of uneven wall from above
1
View from above
Uneven wall

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 11/104
2.19 Explanation of symbols
In the illustrations shown below on how to install your weinor roof, symbols are used for some
installation steps.
Please consult the table below for details of what each symbol stands for:
Table: Explanation of symbols
Symbol
Explanation
Remarks
Seal using appropriate
sealant
See Notes on adhesives and
sealants; order on site or as
optional extras
Seal and firmly tighten all
nuts / screws
On site
Seal using filler cord and a
suitable jointing compound
On site
Firmly tighten nuts / screws
On site
Saw component to required
length
On site
Secure roof covering using
glazing packers
On site
Use of pre-compressed
sealing tape
On site
Water drain
Floor or wall

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 12/104
3 Assembly –Terrazza Originale
3.1 Notes on installing wall bracket + wall bracket glass bead
There are two places where the wall bracket glazing bead can be installed: "top and bottom".
Exactly where the wall bracket glazing bead should go depends on the thickness of the roof
covering and the roof pitch. Based on the place of installation, different wedge seals will be used.
The locations of both the wall bracket glazing bead and the rubber that is to be inserted are
indicated on the delivery note supplied.
If a sliding skylight is fitted to the wall bracket, the glazing bead wall bracket must be installed and
affixed first, followed by the sliding skylight.
Figure: Batten
UKW
Bottom edge of wall
bracket
(see order confirmation)

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 13/104
Figure: Affixing the wall bracket
1
Do not drill or affix in the area where the roof support will be
connected
Choose the quantity and type of fixing materials required on-site based on the building conditions
and structural safety. This will require drilling additional anchorage holes into the wall bracket on-
site.

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 14/104
Figure: Wall bracket glazing bead
A
Wall bracket glazing bead position 1 = bottom
B
Wall bracket glazing bead position 2 = top
1
Wedge seal
2
Wall bracket glazing bead
3a
Glass
3b
Web plate 16 mm

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 15/104
Figure: Wall bracket
A
B
Uneven facade
Wall bracket
Installation tip for uneven facades: on uneven walls, secure the wall bracket in its
intended place; do not tighten the fixing screws; insert the wall bracket glazing bead and
affix using e.g. adhesive tape. Now tighten the fixing screws on the wall bracket.

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 16/104
3.2 Affixing posts
In order to avoid the 90 posts being damaged by frost in winter, an additional Ø10 mm drain
hole must be drilled into the posts on site.
This hole is drilled into the front of the 90 posts at around 10 mm to 40 mm above the bottom
edge of the finished floor.
The antifrost hole must remain unobstructed, i.e. it must not be concealed by the post plate
cover cap.
Figure: Determining the post length
Lp
Length of post
UKd
Bottom edge of guttering
90 post
115 post
Roof depth
Inner edge
post
Roof depth
Inner edge
post

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 17/104
Figure: Affixing the 90 post
1
Downspout, elbow and rubber optional; saw to length and fit on site
2
Drilled hole to protect against frost damage
3
Screw channels approx. 35mm deep, tap two M8 threads
4
Cover cap for post plate
5
Post plate with holes for attachment to the assembly base and screws
(*)
Optional
If no posts are available, the guttering will need to be secured to prevent it from twisting/tipping
over
Ø 8
Ø 8,4
WS 13
M8

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 18/104
Clip
profile
Ø 8
Ø 8,4
M8
WS
13
M5x16-
Ø 8
Ø 8,4
WS
13
M8
Clip
profile
Figure: Affixing the 115 post
Note:
It is possible to selectively bend the clip profile up if it is too loose.
WS 4

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 19/104
3.3 Posts set in concrete
Note: Applies to the 90 post and 115 post
Saw posts to length if required
The posts will need to be machined on site to ensure that they cannot be removed from the
foundations. There are various ways of doing this, which can also be combined:
On the underside of the 90 post, tap two M8 threads 35 mm deep into the screw
channels and insert screws.
Insert screws into the holes on the side of the posts
Drill several holes into the side of the posts (at least 13 mm in diameter to allow the
concrete to flow into the posts).
Before inserting the posts into the foundations, they will need to be treated with an anti-
corrosion coating. Protective coatings containing chromates or silicate are suitable for this
purpose, but adhesive bitumen paint also works.
Then insert the posts into the holes in the foundations; do not set the posts in concrete at this
point but simply secure them so that they can be aligned during the installation.
Only after the roof has been fully installed and aligned can the posts be set in concrete in the
foundations.
Figure: Setting the posts in concrete
A
Trim the posts with stiffeners on site, taking the depth of the concrete encasing into account
B
Bucket foundation

Terrazza Originale
Instructions for assembly
Version 5
12.06.2017
We reserve the right to make technical changes
Item number
111361-0000
Page 20/104
3.4 Screw foundation system
Note: The Krinner company will install the screw foundation system
Figure: Krinner screws + plates
Ø 13
M12x60
M12x40
M12
M12
90 post
115 post
M12x60
Ø 13
M12x40
M12
M12