weinor PergoTex II Assembly instructions

weinor PergoTex II/ PergoTex II LED
Instructions for assembly
PergoTex II/ PergoTex II LED
Instructions for assembly
Version 9
05.10.2017
We reserve the right to make technical changes
Item number
118697-0000
Page 1/66
Pergola awning with electric drive
ENGLISH
Please read these instructions and observe their content and warnings before commencing any
installation work. This information is important for the installation and the proper use of the
material.
Follow the specified installation steps precisely and observe the details and
recommendations.
Only trained personnel may put the constructions into operation.

PergoTex II/ PergoTex II LED
Instructions for assembly
Version 9
05.10.2017
We reserve the right to make technical changes
Item number
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List of contents
1Details on instructions for assembly..........................................................................4
1.1 Validity of these instructions ................................................................................................4
1.2 CE mark ..............................................................................................................................4
1.3 Depiction .............................................................................................................................5
Warnings......................................................................................................................... 51.3.1
Tips and recommendations............................................................................................. 51.3.2
Illustrations...................................................................................................................... 51.3.3
Instructions requiring action ............................................................................................ 51.3.4
2safety instructions........................................................................................................6
2.1 Fundamental safety instructions ..........................................................................................6
2.2 Qualifications.......................................................................................................................6
Electrical operations........................................................................................................ 62.2.1
2.3 Transportation .....................................................................................................................7
2.4 Lifting with ropes .................................................................................................................7
2.5 Fixing material .....................................................................................................................7
2.6 Ladders ...............................................................................................................................7
2.7 Anti-fall guards ....................................................................................................................7
2.8 Electrical connection............................................................................................................8
2.9 Intended use........................................................................................................................8
2.10 Unsupervised operation ..................................................................................................8
2.11 Crushing and cutting zones.............................................................................................8
2.12 Handover ........................................................................................................................9
2.13 Test run...........................................................................................................................9
3Fixing materials ..........................................................................................................10
3.1 Details on adhesives and sealing compound..................................................................... 10
4Product description....................................................................................................11
4.1 Schematic diagram of the weinor PergoTex II Basic/ LED................................................. 11
4.2 Schematic diagram of the weinor PergoTex II/ LED...........................................................12
5Wall installation ..........................................................................................................13
5.1 Installation of the wall gap sealing profile...........................................................................13
5.2 Installation of post and guttering........................................................................................15
Determining the length of posts..................................................................................... 155.2.1
Standard configuration: mounting post with post plate .................................................. 165.2.2
Option: Setting posts in concrete................................................................................... 185.2.3
Installation of post and guttering ................................................................................... 195.2.4
5.3 Installation of the side channels.........................................................................................21
5.4 Installation of the guttering safety shield ............................................................................24
Alignment of side channels ........................................................................................... 255.4.1
5.5 Installation of octagonal shaft and drive.............................................................................26
5.6 Installation of the safety shield retaining profile..................................................................28
5.7 Sealing beaded profile with gutter...................................................................................... 28
5.8 Installation of the safety shield support profile ...................................................................29
5.9 Installation of the safety shield profiles .............................................................................. 30
5.10 Installation of fabric package with transoms .................................................................. 32
5.11 Functional check ...........................................................................................................35
safety instructions ......................................................................................................... 355.11.1
Checking the functions of the construction .................................................................... 355.11.2
Test run......................................................................................................................... 355.11.3
5.12 Installation of wall sealing gap fabric.............................................................................
36
5.13 Installation of water drain outside post .......................................................................... 37
5.14 Installation of the water drain post centre/ wall ..............................................................39

PergoTex II/ PergoTex II LED
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5.15 (optional) Installation of VertiTex guide rails on posts....................................................40
5.16 Installation of the protective leaf grille in the safety shield guttering............................... 40
5.17 Installation of the "guttering cover cap" ......................................................................... 41
5.18 Installation of the "wall cap sealing profile cover plate" and " wall gap sealingprofile cover
cap" ...................................................................................................................................42
5.19 Installation of the "wall gap sealing profile top section".................................................. 43
5.20 Sealing..........................................................................................................................43
6Multi-section unit........................................................................................................44
6.1 Coupling wall gap sealing profile .......................................................................................44
6.2 Gutter coupling ..................................................................................................................45
6.3 Installation of the side channels for a multi-section unit ..................................................... 47
6.4 Installation of the "safety shield retaining profile cover"...................................................... 48
7Special installation cases ..........................................................................................49
7.1 Installation on a lateral wall................................................................................................49
7.2 Roof installation.................................................................................................................50
8Installation of the weinor PergoTex II Basic/ LED ...................................................51
9Electrical connection .................................................................................................52
9.1 safety instructions..............................................................................................................52
9.2 Regulating the end positions .............................................................................................52
9.3 Programming the Somfy radio ...........................................................................................53
9.4 Circuit diagrams for connection of the adjustment kit......................................................... 54
9.5 Cassita II with Hirschmann connection assembly ..............................................................57
9.6 Lead routing for constructions without LED lighting ...........................................................57
10 weinor PergoTex II LED lighting................................................................................58
10.1 Safety instructions on LED lamps..................................................................................58
10.2 Technical details - LED lamps.......................................................................................
58
Lighting device.............................................................................................................. 5810.2.1
LED lamps .................................................................................................................... 5810.2.2
10.3 Lead routing for installation of the construction with LED lights ..................................... 58
11 Fault analysis..............................................................................................................59
12 Handover.....................................................................................................................61
13 Disposal ......................................................................................................................61
14 Handover certificate ...................................................................................................62
15 Declaration of performance.......................................................................................63
16 GB EU Declaration of Conformity weinor PergoTex II ...........................................64
17 GB EU Declaration of Conformity weinor PergoTex II LED ...................................65

PergoTex II/ PergoTex II LED
Instructions for assembly
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1 Details on instructions for assembly
These instructions are geared towards trained fitters and require knowledge of installation
techniques. The weinor PergoTex II may only be installed by specially qualified personnel with
corresponding installation experience.
1.1 Validity of these instructions
The weinor PergoTex II has been approved for export and Germany.
1.2 CE mark
We, weinor GmbH & Co. KG, hereby expressly confirm that the weinor PergoTex II complies
with the fundamental requirements and other relevant stipulations of the EN standards.
weinor GmbH & Co. KG
Mathias-Brüggen-Straße
110
50829 Cologne
(Germany)
15
EN 13 561
Awning for outdoor
use
Wind resistance up to
wind load 6 on the
Beaufort scale

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1.3 Depiction
Warnings1.3.1
The warnings differentiate between personal injury and damage to property. The signal word
"Danger" is used for personal injury, and "Caution" for property damage.
Immediate danger to life and limb!
Immediate danger to the product and environment!
Tips and recommendations1.3.2
Highlights useful tips and information that enable fast and correct installation.
Illustrations1.3.3
Details on item numbers can be found in the text in parentheses, e.g. (1).
Instructions requiring action1.3.4
Instructions requiring action are written in bold print. If the instruction requiring action consists of
several individual steps, these have been numbered in the order in which they are to be carried
out, e.g.:
1.
Mounting the wall gap sealing
profile
Determine position1.
Prepare and drill holes2.
DANGER
IMPORTANT

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2 safety instructions
Personal injury
Risk of personal injury due to improper installation of the sun protection.
Please read and observe the safety instructions contained in this section.
Product and property damage
Risk of personal injury and material damage due to improper installation of the sun protection.
Please read and observe the safety instructions contained in this section.
2.1 Fundamental safety instructions
•The installation and operating manual must be read and observed.
•Observe the corresponding accident prevention regulations.
•Ensure when installing the awning that all existing electrical connections are disconnected.
•Cordon off a large space around the installation site.
•Check that all scaffolding and building facilities are duly safe and secure.
•Observe the stipulations relating to dowels and fixings.
•Only work with fully intact and appropriate tools.
•Keep plastic sheeting, packaging material and small parts away from children – risk of
suffocation!
•At least two technicians are required for the installation.
2.2 Qualifications
The instructions for assembly are aimed at qualified technicians who have knowledge of and are
experienced in the following areas:
•Safety at work, operating safety and accident prevention regulations
•Use of ladders and scaffolding
•Handling and transporting long, heavy components
•Handling and transporting glass panes
•Handling tools and machines
•Fitting the fixing materials
•Estimation of of building structure
•Start-up and operation of the product.
If one of these qualifications is lacking, a qualified assembly firm must be brought in.
Electrical operations2.2.1
In accordance with VDE 100 safety regulations, electrical work may only be carried out by an
electrically skilled person. The installation instructions accompanying the supplied electrical
equipment must be observed.
IMPORTANT
DANGER

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2.3 Transportation
The maximum permissible axle loads and gross vehicle weight of the goods vehicles must not
be exceeded. Loading a vehicle can alter its handling characteristics.
The transported goods must be mounted properly and securely. The packaging must be
protected against moisture. Softened packaging can come loose and cause accidents.
Packaging which has been opened for incoming goods inspections must be sealed again
properly for further transport.
When unloaded, the sun protection must be carried to the place of installation the right way
round so it does not have to be turned round again in a confined space. The note on the
packaging about which way up the construction should be placed must be noted.
2.4 Lifting with ropes
If the weinor PergoTex II needs to be raised to a higher level using ropes, the weinor PergoTex II
must be
•removed from the packaging;
•connected to the hauling ropes so that it cannot slide out;
•lifted horizontally and evenly.
The same applies when dismounting the weinor PergoTex II.
2.5 Fixing material
The weinor PergoTex II complies with the requirements of the wind resistance class shown on
the CE-conformity mark. When fitted, it only complies with these requirements provided that
the weinor PergoTex II is installed in the manner recommended by the manufacturer, and
the weinor PergoTex II is installed using the dowel extraction forces recommended by the
manufacturer, and the manufacturer’s guidelines on dowels are observed when performing the
installation work.
2.6 Ladders
Do not lean ladders against the weinor PergoTex II or mount them to the weinor PergoTex II.
Ladders must be on a firm base and provide adequate support. Only use ladders with adequate
load-bearing capacity.
2.7 Anti-fall guards
Workers run the risk of falling when working at elevated heights. Suitable fall protection
equipment must be used.

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2.8 Electrical connection
The weinor PergoTex II may only be connected to an electricity supply if the specifications
provided on the tag attached to the weinor PergoTex II and/or the specifications provided in the
supplied instructions for assembly tally with the power source. At the very least, the tag and/or
specifications must specify the voltage, frequency and output values.
The installation instructions accompanying the supplied electrical components must be
observed. A permanent electrical connection may only be made to power grids fitted with an all-
pole cutting of plate cylinder with a minimum 3 mm wide contact gap.
2.9 Intended use
The weinor PergoTex II is a sunscreen and rain protection construction and may only be used
for sun and rain protection. Failure to use the product as intended may result in severe danger.
Alterations such as attaching items, or conversions not envisaged by weinor may only be carried
out with weinor's written consent.
Additional loads on the weinor PergoTex II caused by hanging articles from it or by anchoring
ropes may result in damage or cause the weinor PergoTex II to fall and are therefore not
permissible.
2.10 Unsupervised operation
When working in the range of movement of the weinor PergoTex II, the automatic controls must
be switched off. There is a danger of trapping or the awning falling down.
Measures must also be taken to ensure that the weinor PergoTex II cannot be operated
unintentionally. These include cutting off the power source, e.g. by disconnecting the fuses or
removing the connector coupling from the drive.
If the weinor PergoTex II is operated by several users, a steering priority locking device must be
installed (controlled interruption of the power supply from outside), making it impossible to open
or retract the weinor PergoTex II at all.
2.11 Crushing and cutting zones
If the weinor PergoTex II is installed at a height of less than 2.5 metres above areas accessed by
people, the weinor PergoTex II may only be operated using a key switch with all moving parts in
sight. Electrical controls, radio controls with latch switches, catchers etc. are not permissible
here.
The key switch must be fitted in the line of sight of the drop profile, but far enough removed from
the moving parts, at a height of 1.5 metres (national regulations relating to disabled people must
be observed).

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2.12 Handover
All operating manuals as well as the manufacturer's assembly and setting instructions for drives,
commutators and controls must be handed to the user who must be instructed in the operation of
the unit. Detailed instruction II on the safe and proper operation of the weinor PergoTex II must
be given. If this is not adhered to and the weinor PergoTex II is operated incorrectly, damage or
accidents could result.
The instructions must be retained by the customer and passed on to the new owner if ownership
of the weinor PergoTex II is passed to a third party.
After noting the structural conditions and completing assembly, the installation firm is to inform
the user whether the wind resistance class specified by the manufacturer was achieved following
assembly. If not, the installation firm must record the wind resistance class actually achieved.
Automatic controls must be set to this level.
The customer must confirm to the fitter in writing that the weinor PergoTex II is the right model
and has been installed correctly, indicating the assembly time, and that final acceptance of the
weinor PergoTex II has taken place during which the safety instructions were discussed (see
Handover section).
2.13 Test run
•When ascending the weinor PergoTex II for the first time, its working range and the area
below it must be kept clear. A visual inspection of the fixing material and brackets must be
performed after the weinor PergoTex II has been ascended for the first time.
•When carrying out test runs, never use automatic system controls or commutators if the
weinor PergoTex II is not in the operator's line of vision (danger of unintentional start-up). We
recommend that you connect a test lead to the motor input.
•With the weinor PergoTex II, it is especially important to set the drive during running-in with
point limiter approx. 2 cm before the end position and during ascending with torque limiter.
The installation and adjustment instructions supplied by the manufacturer of the drive,
commutators and controls must be observed.

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3 Fixing materials
The table below contains an overview of the installation materials you will need foro installation of
the weinor roof and where you can obtain them:
Material
Available
through
weinor
Alternative supplier
Contact
Standard parts
Screws for fixing to the wall
and roof
No
Local hardware store
Jointing compound
Takeseal sealant
Yes
Fix-Tec
www.fix-tec.de
Pre-compressed sealing tape
No
Adolf Würth GmbH &
Co. KG
www.würth.de
Allround mastic tape Extrem
plus 5000
No
KONTEX Bausysteme
GmbH
www.kontex-
bausysteme.de
All installation materials required for the on-site circuit points must be ordered by the on-site crew.
Please ensure that all screws you order are made of stainless steel (A2).
3.1 Details on adhesives and sealing compound
Recommendations for selecting adhesive and sealing compound:
"Takeseal sealant" from Fix-Tec
Alternative jointing compounds:
•Please follow the manufacturer’s guidelines
•Check on-site whether these are suitable
Sealing the on-site circuit points:
•Choose adhesives and sealants in accordance with the on-site structural conditions
•Please follow the manufacturer’s guidelines
Provision before applying the adhesive and sealant:
•Clean and prime all parts and surfaces before conglutination
•If structural colours have been used, sand down the areas to be glued then clean and prime
•The gluing/sealing work should only be performed at reasonable temperatures (always follow
the manufacturer’s guidelines for adhesives and sealing compound)
Failure to follow these recommendations may result in:
•Leakiness in the constructional circuit points
•A loss in adhesion on certain parts

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4 Product description
4.1 Schematic diagram of the weinor PergoTex II Basic/ LED
Figure 1: Schematic diagram of the weinor PergoTex II Basic/ LED
1
Transom 45x60 mm
4
Wall bracket
2
LED spotlight
5
Fabric
3
Transom 80x60 mm
6
Side channel

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4.2 Schematic diagram of the weinor PergoTex II/ LED
Figure 2: Schematic diagram of the weinor PergoTex II/ LED
1
Post
6
Transom 80x60 mm
2
Guttering
7
Wall bracket
3
Post plate
8
Safety shield with guttering safety shield
4
LED spotlight
9
Fabric
5
Transom 45x60 mm
10
Side channel

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5 Wall installation
5.1 Installation of the wall gap sealing profile
Improper selected fixing material
Appropriate dowels and chemical anchoring materials must be selected at the site of installation
after estimation
of the type of masonry there.
During this estimation, a number of factors must be taken into account: condition,
consistency, compactness, surface appearance.
Further information can be found by consulting the notes provided by the
manufacturers of the anchoring systems.
Unevenness and slopes on the on-site circuit points
Any unevenness and slopes on the on-site circuit points must be levelled out on-site. This
is essential to ensure that the weinor PergoTex II is installed correctly.
Possible resources / fixings for levelling out unevenness:
•Support blocks
•Frame wideners
Figure 3: View of uneven wall from above
IMPORTANT
Uneven wall

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•Choose the number and type of fixing material required on site based on the
structural conditions and static requirements. Maximum M12 screws may be used.
•Additional mounting holes must be drilled on the wall gap sealing profile on site and
must be drilled symmetrically to the existing bore holes.
1.
Drilling holes for the wall gap sealing
profile
CAUTION:
Check that the wall is even.
Mark the position where the wall1.
gap sealing profile should be fitted
to the wall. Always taking into
account the dimensions given in the
confirmation of the order.
Check for proper alignment.2.
Note:
The slotted holes that have already
been drilled into the wall gap sealing
profile can be used as a template to
mark the wall.
Drill the holes.3.
Installation tip: for uneven walls, secure the wall gap sealing profile in its intended place;
do not tighten the attachment screws. Carry out all further installation steps until you get
to the installation of the safety shield and only tighten the attachment screws in the wall
gap sealing profile when you have completed this.
2.
Installation of the wall gap sealing
profile
•Hold the wall gap sealing profile and
drilled holes firmly against the wall
and tighten the corresponding
attachment screws.

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5.2 Installation of post and guttering
Determining the length of posts5.2.1
•The length of posts must be determined on site.
•If necessary, the posts must be cut to size.
•When cutting, you must ensure that the side of the post with the holes that have been
pre-drilled in the factory for the "post connection" is not cut off.
Fig. 4: Determining the length of posts
Bottom edge of guttering
Length post = Bottom edge of guttering - 20
Length post = Bottom edge of guttering - 30

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Standard configuration: mounting post with post plate5.2.2
•Different post plates are available for the weinor PergoTex II: "Post plate large outside
post", "Post plate small outside post", "post plate large centre post/ wall" and "post
plate small centre post/ wall". In this document, only the "post plate large outside
post" is demonstrated as standard configuration.
•The attachment screws for the post plates are self-tapping countersunk screws
6.3x50 Torx. The attachment screws need only be greased before they are screwed
in.
1.
Bolting outside post with post plate
1. Position "post plate large outside post"
(1) on the "outside post" (2) and bolt
with 4 self-tapping countersunk hex
head screws 6.3x50 Torx (3).
2. There is also the possibility to turn the
"post plate large outside post" (1) if the
structural conditions allow:
Note:
"Outside posts" (2) can have a plug-in unit
profile. If available, this will be bolted
initially to the corresponding post plate (1)
with 3 self-tapping countersunk hex head
screws 6.3 x 50 Torx (3).
If necessary, the plug-in unit profile can be
sawed to the required length.
Plug-in unit
profile
Dropping/
marking which
can be drilled
open for
mounting
purposes if
necessary.
Use of post
plate large
post centre/
wall
Outside post
Centre post / wall
Length of plug-in unit profile

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2.
Installation of post plate with post to the
screw foundation
Note:
Note: The Krinner company will install the
screw foundation system.
1. Screw adaptor plate (1) to the screw
foundation with three countersunk hex
head screws M12x60 (2).
2. Tapped holes for two hex socket head
screws M12x40 (6) in the adaptor plate
(1) depending on the structural
situation.
3. Screw the post plate (3) with post (4)
with two washers 13 (5) and two hex
socket head screws M12x40 (6) to the
adaptor plate (1).

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Option: Setting posts in concrete5.2.3
1.
Cust post to required length
•Saw posts to length if required. Take
depth of concrete encasing into
account.
2.
Machining posts
Note:
The posts will need to be machined on site
to ensure that they cannot
be removed from the foundations.
There are different possibilities to do this,
which can also be
combined:
•Self tapping countersunk hex head
screws M8x40 Torx are screwed into
the screws channels at the bottom of
the post.
•Screw the screws sideways into the
posts and drill posts sideways several
times (at least 13 mm in diameter to
allow the concrete to flow into the
posts).
•When the plug-in unit profile has been
inserted, it will be fixed from the inside,
together with the post, using self-
tapping screws.
3.
Apply the corrosion protection
•Before inserting the posts into the
foundations, they will need to be treated
with an anti-corrosion coating.
•Protective coatings containing
chromates or silicate are suitable for
this purpose, but adhesive bitumen
paint also works.
4.
Setting the posts
•Insert the posts into the holes in the
foundations; do not set the posts in
concrete at this point but simply secure
them so that they can be aligned during
the installation.
5.
Note:
Only when the weinor PergoTex II has
been
completely installed and aligned
can the posts be set in concrete
in the foundations.
Post
Plug-in unit
profile
Köcher
substructure

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Installation of post and guttering5.2.4
The "post-to-guttering connection plate" is inserted in the lower chamber of the guttering. This
is always seated at the position where the post will be mounted.
1.
Installation of drainage outlet
CAUTION:
All adhesive surfaces must be cleaned.
Remove contour adhesive seal (1) at1.
the bottom edge of the drainage spout
(2).
Position drainage spout (2) on the2.
drainage hole of the guttering (3)
accordingly and bolt with 4 washers 5.3
(4) and 4 socket head cap screws
M5x20 (5).
2.
Installation of "post to outside guttering
connection" to the guttering
1. Position "post guttering outside
connection" (1) in the guttering (4)
according to the drilling pattern.
2. Bolt from below with 3 countersunk hex
head screws M8x40 (2) so that the
"post guttering outside connection" (1)
with connector plate (pre-mounted in
the guttering) (3) + guttering (4) are
joined.
the "connection post guttering centre/ wall"
in constructions with central posts:
"Post to guttering
connection
centre/ wall“
View from
above: the
"connection
post outside
guttering" at
the outer edge
of the guttering
projects 12.5
mm over

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3.
Installation of posts to guttering
Attach post (1) from below to the1.
"post outside guttering connection"
(2).
Bolt the "post outside guttering2.
connection"“ (2) to the post (1) with 4
washers 8,4 (3) and 4 socket head
cap screws M8x16 (4).
Tighten the socket head cap screws3.
M8x16 (4) only slightly.
4.
Putting up the posts and guttering
1. Put up the post with the mounted
guttering.
2. The socket head cap screws M8x16
(4) can now be firmly tightened.
Note:
According to the weight of the guttering,
we recommend using an assembly
trestle to lift the guttering.
If the guttering is not very wide, it can be
assembled with the post lying on its side
and then erected.