Westin 59-82045 User manual

1
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
INSTALLATION INSTRUCTIONS
WJ2 REAR BUMPER
WJ2 REAR BUMPER WITH TIRE CARRIER
APPLICATION:
2018-2019 Jeep Wrangler JL with Sensors (Excl. Wrangler JK)
PART NUMBER:
59-82045, 59-82055
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
1 1 REAR BUMPER ASSEMBLY 18MM SOCKET
2 2 M14 NUT PLATE 18MM WRENCH
3 1 LICENSE PLATE RELOCATOR BRACKET 10MM WRENCH
4 1 TRAILER PLUG RELOCATOR BRACKET RATCHET
5 2 QUARTER PANEL CLOSEOUT PANEL (1 DRIVER, 1 PASSENGER) TORQUE WRENCH
6 2 LIGHTED SCREW ALLEN WRENCH
7 4 M6 SPLIT LOCK WASHER DRILL MOTOR
8 2 M8 SERRATED FLANGE NUT 1/2” DRILL BIT
9 4 M6 HEX NUT 15MM SOCKET
10 8 M14 HEX HEAD CAP SCREW HEAT GUN
11 8 M14 FLAT WASHER 21MM SOCKET
12 8 M14 SPLIT LOCK WASHER
13 4 M4 HEX SOCKET BUTTON HEAD SCREW
14 4 M4 FLAT WASHER
15 4 M4 SPLIT LOCK WASHER
16 4 M4 HEX NUT
17 12 M6 FLAT WASHER
18 4 M6 HEX SOCKET BUTTON HEAD BOLT
19 2 M8 SQUARE NECK CARRIAGE BOLT
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
CONTENT
PART ONE: WJ2 REAR BUMPER INSTALLATION ONLY
*See Page 9 for components associated with Tire Carrier Install*
PROCEDURE
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.

2
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
ITEM 1 ITEM 3
ITEM 4 ITEM 5
Driver’s Side Shown
ITEM 6
ITEM 22 ITEM 23
2. Begin by removing the 3 bolts securing the plastic trim on either side. See Figure 1.
3. Remove the bolts holding the bumper and recovery hook (if equipped) on both sides. See Figures 2 & 3. Note: Recovery
Hook cannot be reused.
20 4 M6 SERRATED FLANGE NUT
21 4 M6 HEX HEAD CAP SCREW
22 4 PARKING SENSOR FOAM GASKET
23 4 SENSOR TAB

3
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
Fig 2
Fig 1
5. Remove the bolt securing the support bracket on either side along either the bolts securing the bracket to the frame and
bumper. See Figure 4.
Fig 3
Fig 4
Passenger Side
6. Using a 16mm socket, remove the bottom two bumper bolts and the two trailer plug bracket bolts (if equipped). See
Figure 5.
7. Carefully Remove the OEM Bumper.
4. Disconnect the four sensors from their connections to the wire harness. Leave the sensor pods themselves in the OE
bumper at this time.
Remove the bolt
securing this U clip

4
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
Fig 5
8. Remove the four parking sensors from the OEM bumper. Pay attention to the orientation of the sensors. They must be
installed in the same orientation. Handle sensors with care, they are very delicate .
9. Use the Sensor Tab (23), the Foam Gasket (22) (between tab and sensor), and the supplied M6 Hardware (17, 20, 21) to
install the sensors in the four locations as shown in Figure 6-8.
10. Carefully route the harness around the bumper.
Note: Zip ties or double sided tape can be used to route harness and to hold the sensor in position.
PARKING SENSOR INSTALLATION
Sensor Locations
Fig. 6

5
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
7. Back up Lights can be installed in the two specified middle locations of the bumper. Install lights per manufacturers
instructions. Install through the back side of the bumper. See Figure 9. Note: It is recommended to install the lights in the
bumper prior to mounting the bumper on the vehicle.
OPTIONAL STEP
Mount through back side of bumper
Fig 9
12. Slide the M14 Nut Plate (2) into the frame. Lift the WJ2 Rear Bumper Assembly (1) onto the frame rails. See Figure 10.
13. Using the supplied M14 Hardware (10-12) loosely install the bumper to the frame in the same bolt locations as the OEM
bumper. See Figure 11.
Factory Sensor
Item 20
Item 21
Item 17
Item 23
Item 22
Fig. 7 Driver side Shown
Fig. 8
21 17
23
20
22
Factory Sensor
Passenger side Shown

6
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
Frame
3
Fig 10
Passenger Side Shown
Fig 11 Passenger Side Shown
Note: Bumper will slide over the frame rail and will use the
supplied Nut Plates (3) and factory Nut Plates.
10 12 11 2
OPTIONAL STEP:
Rock Lights (sold separately) can be installed in the lower corners of the bumper using the supplied M4 hardware.
Note: Install lights per manufacturers instructions. See Figure 12.
13
16
15
14
Light
Fig. 12
Passenger side shown

7
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
14. Next, install the License Plate Relocation Bracket (3) using the supplied M8 Hardware. See Figure 13.
15. Optional Step: The Trailer Plug Relocator Bracket may be installed for easier access to the trailer plug. It mounts in the
stock location using the factory hardware.
Note: The Lighted Screws (6) will attach in the top two holes of the License Plate Relocator (3). Use the factory license plate
light harness to wire the Lighted Screws (6). Do so by using the supplied crimp connecters to splice the Lighted screw (6) wires
into the factory harness. Make sure to seal them using a heat gun afterwards.
Fig. 14
Align the panel to the desired fit. Drill out the indicated holes.
Fig. 13
3
19
8
1
5
16. Installation of the Quarter Panel Closeout Panels (5) will use the supplied M6 Hardware. For installation, align the Close-
out Panel with the WJ2 Rear Bumper as shown in Figure 14.
17. Once the panel is positioned, mark and drill the two mounting holes using a 1/4” drill bit. Then, install with the M6 Hard-
ware. See Figures 14-16.
OPTIONAL STEP
Fig. 15 Fig. 16
The quarter panel will be sandwiched between the hardware
and the Closeout Panel (5).
5
18
17
5
17
7
9
1

8
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
18. Adjust bumper as necessary and torque down all hardware to specified ft-lbs: M4 to 2 ft-lbs, M6 to 7 ft-lbs, M8 to 18 ft-
lbs, M14 to 100 ft-lbs.
INSTALLATION COMPLETE
Lights sold separately

9
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
1 1 TIRE CARRIER ASSEMBLY 18MM SOCKET
2 1 SPINDLE 18MM WRENCH
3 1 BEARING KIT 36MM SOCKET
4 1 TAILGATE MOUNT 10MM WRENCH
5 1 TIRE MOUNT ASSEMBLY RATCHET
6 1 RUBBER BUMPER BRACKET TORQUE WRENCH
7 2 RUBBER BUMPER ALLEN WRENCH
8 2 TURN BUCKLE ASSEMBLY 15MM SOCKET
9 1 BEARING CAP TORX BIT
10 1 CHMSL LIGHT RELOCATOR
11 1 CAMERA MOUNTING AND EXTENSION BRACKET
12 9 M6 FLAT WASHER
13 3 M3 PHILLIPS HEAD SCREW
14 4 M12 HEX SOCKET BUTTON HEAD SCREW
15 8 M8 HEX SOCKET BUTTON HEAD BOLT
16 16 M12 FLAT WASHER
17 6 M12 SPLIT LOCK WASHER
18 6 M12 HEX NUT
19 8 M8 SPLIT LOCK WASHER
20 8 M8 FLAT WASHER
21 6 M12 HEX HEAD CAP SCREWS (2x 20mm, 2x 80mm, 2x 90mm)
22 1 M4 PAN HEAD PHILLIPS SCREW
23 2 M12 NYLOCK NUT
24 4 M6 NYLOCK NUT
25 4 M6 HEX SOCKET HEAD SCREW
26 2 M10 SERRATED FLANGE NUT
27 2 M10 SERRATED FLANGE BOLT
28 1 M24 CASTLE NUT
29 1 M8 SET SCREW
30 4 SPINDLE SHIM
31 1 4MM SQUARE KEYSTOCK
32 4 M12 CLASS 10.9 HEX HEAD CAP SCREW
33 4 M12 HEAVY FLAT WASHER 5MM THICK
PART TWO: WJ2 TIRE CARRIER INSTALLATION ONLY

10
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service [phone]
www.westinautomotive.com
P.N.: 75-598204-RevB ECO #: W19-0107 DATE: 08/06/19
ITEM 1 ITEM 2 ITEM 3
ITEM 4 ITEM 5 ITEM 6
ITEM 7 ITEM 8 ITEM 10
ITEM 11
ITEM QUANTITY DESCRIPTION TOOLS NEEDED
34 4 M12 HARDENED SPLIT LOCK WASHER
35 1 CORRUGATED SLEEVE
36 1 M6 SPLIT LOCK WASHER
37 1 M6 BUTTON HEAD SCREW
38 2 M10 HEX HEAD BOLT