Whalen Better Homes and Gardens Ellis Shutter User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2018-12-04 Rev. 0001-A
Ellis Shutter Coffee Table
Stock # BH48-084-099-45
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASED: / /

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Ellis Shutter Coffee Table
MODEL # BH48-084-099-45
MADE IN CHINA
SPECIAL NOTE
Please read the instruction sheets completely before assembly. Examine all packaging
material before discarding carton. Remove any remaining staples from the carton before
discarding. Remove all parts from carton and separate into groups as indicated on part
list. Please ensure all parts are included prior to assembly. Use of power tools to
complete assembly is not recommended.
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
THIS UNIT IS INTENDED ONLY FOR USE WITHIN THE MAXIMUM
WEIGHTS INDICATED. USE WITH LOAD HEAVIER THAN THE MAXIMUM WEIGHTS
INDICATED MAY RESULT IN INSTABILITY, CAUSING POSSIBLE INJURY.
MAXIMUM LOAD 90.7 kg / 200 lb
MAXIMUM LOAD 13.7 kg / 30 lb

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED
OFF WITH DAMP CLOTH.
Insert the Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Left Side Panel (Qty. 1) C- Right Side Panel (Qty. 1)
D- Bottom Panel (Qty. 1) E- Back Panel (Qty. 1) F- Top Front Stretcher (Qty. 1)
G- Base Front Stretcher (Qty. 1) H- Base Back Stretcher (Qty. 1) I- Base Side Stretcher (Qty. 2)
J- Drawer Front (Qty. 1) K- Drawer Left Side (Qty. 1) L- Drawer Right Side (Qty. 1)
M- Drawer Back Panel (Qty. 1) N- Drawer Bottom Support (Qty. 2) O- Drawer Bottom Panel (Qty. 1)
(1) Small Cam Lock (2) Large Cam Lock (3) Cam Bolt
(Qty. 6+1 extra) (Qty. 30+1 extra) (Qty. 36+1 extra)
(4) Small Wood Dowel (5) Large Wood Dowel (6) M4 x 38 mm Screw
(Qty. 10+1 extra) (Qty. 30+1 extra) (Qty. 13+1 extra)
(7) M4 x 50 mm Screw (Qty. 4+1 extra) Glue (Qty. 2) Touch-up Pen (Qty. 1)
Tools required: Phillips screwdriver and rubber mallet (not provided).

5
Drawer Assembling
1. Unpack the unit and confirm that you have all the hardware and required parts.
2. Insert four Small Wood Dowels (4) into the inner holes of the Drawer Back Panel (M) at both ends. Tap
in with a rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of
all dowels. NOTE: It is very important to use a small amount of glue on both ends of dowels.
3. Fasten the Drawer Back Panel (M) between the Drawer Left and Right Side Panels (K and L) with four
38 mm Screws (6).
4
4
6
6
6
6
M
K
L
Small Wood Dowel
(4 used in this step)
④
M4 x 38 mm Screw
(4 used in this step)
⑥

6
Drawer Assembling
4. Fasten two Drawer Bottom Supports (N) to the Drawer Back Panel (M) with four 38 mm Screws (6).
M
K
L
N
N
6
6
M4 x 38 mm Screw
(4 used in this step) ⑥

7
Drawer Assembling
5. Slide the Drawer Bottom Panel (O) into the grooves between the Drawer Left and Right Side Panels (K
and L) until fully inserted into the groove of the Drawer Back Panel (M).
K
N
N
O
L
M

8
Drawer Assembling
6. Securely screw six Cam Bolts (3) into the designated small holes on the Drawer Front (J).
7. Fasten the Drawer Front (J) to the Drawer Left and Right Side Panels (K and L) and the Drawer Bottom
Supports (N) with six Small Wood Dowels (4) and six Small Cam Locks (1) (Refer to page 3 on Cam
Lock system operation supplement). Make sure that the Drawer Bottom Panel (O) fits securely into the
groove of the Drawer Front (J).
Cam Bolt
(6 used in this step)
③
Small Cam Lock
(6 used in this step)
①
Small Wood Dowel
(6 used in this step)
④
1
1
1
1
J
J
K
L
N
N
O
4
4
3
3
1
1

9
Assembly Instructions
8. Securely screw the Cam Bolts (3) into the designated small holes on the Top Panel (A), Bottom Panel
(D), Back Panel (E) and Base Stretchers (G and H) using a Phillips screwdriver.
Cam Bolt
(30 used in this step)
③
D
E
H
G
3
A

10
Assembly Instructions
9. Attach Top Front Stretcher (F) to Top Panel (A) with two Large Wood Dowels (5) and five 38 mm
Screws (6).
Large Wood Dowel
(2 used in this step)
⑤
M4 x 38 mm Screw
(5 used in this step) ⑥
5
5
A
6
6
6
6
6
F