Whalen BJAVCL65-3 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2021-06-15 Rev. 0001-A
Media TV Console
Model # BJAVCL65-3
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday to Friday
Or visit our website 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASE
D
:
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1. Please read the Assembly Instructions prior to assembling this product.
2. Remove all hardware from the box and sort by size.
3. Check to see that all hardware and parts are present BEFORE assembling.
4. Ask a friend to assist you with the assembly of this furniture.
5. To avoid damage, assemble the product on a sturdy, level and protective surface.
6. Please wait until all steps are completed before fully tightening bolts.
7. Make sure all screws and bolts are tightly fastened before the unit is used.
How to adjust the European adjustable hinges on doors
Shipping may cause doors to go out of alignment. If you find that the doors need to be adjusted slightly,
turn the appropriate screw as illustrated.
1. TO ADJUST DOOR FORWARD OR BACKWARD.
2. TO ADJUST DOOR TO RIGHT OR TO LEFT.
3. TO ADJUST DOOR UP OR DOWN.
SPECIAL NOTE
Please read the instruction sheets completely before assembly. Examine all packaging material
before discarding carton. Remove any remaining staples from the carton before discarding.
Remove all parts from carton and separate into groups as indicated on part list. Please ensure
all parts are included prior to assembly. Use of power tools to complete assembly is not
recommended.
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1
3
G E N E R A L I N F O R M A T I O N , T I P S A N D T R I C K S
This product is sold with two sets of Tipping Restraint Hardware Kit. You must install
the Tipping Restraint
Hardware between the wall and the console to prevent any accidents or damages. W
hen properly installed,
this restraint can provide protection against the unexpected tipping of the unit due to small tremors, bumps o
r
climbing. The restraint is only a deterrent and is not a substitute for proper adult supervision. Use of tip-over
restraints may only reduce, but not eliminate, the risk of tip-over.

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manuals.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least halfway by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.
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4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B-Left Side Panel (Qty. 1) C- Left Partition Panel (Qty. 1)
D- Right Side Panel (Qty. 1) E- Right Partition Panel (Qty. 1) F- Bottom Panel (Qty. 1)
G- Front Skirting (Qty. 1) H- Back Skirting (Qty. 1) I- Left Skirting (Qty. 1)
J- Right Skirting (Qty. 1) K-Base Middle Support (Qty. 2) L- Top Front Stretcher (Qty. 1)
M- Side Adjustable Shelf (Qty. 2) N- Center Adjustable Shelf (Qty. 1) O- Center Shelf Molding (Qty. 1)
P- Left Door (Qty. 1) Q-Right Door (Qty. 1) R- Back Panel (Qty. 1)

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Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 44+2 extra) (Qty. 44+2 extra) (Qty. 55+2 extra)
(4) M4 x 50 mm Screw (5) M3.5 x 15 mm Washer Head Screw (6) M3.5 x 12 mm Pan Head Screw
(Qty. 4+1 extra) (Qty. 30+1 extra) (Qty. 8+1 extra)
(7) Corner Connector (8) Shelf Support (9) Cam Lock Cover
(Qty. 4) (Qty. 12+1 extra) (Qty. 12+1 extra)
(10) Rubber Bumper (11) Acrylic Stopper Glue
(Qty. 4+1 extra) (Qty. 1) (Qty. 2)
Touch-up Pen Tipping Restraint Hardware Kit (Qty. 2)
(Qty. 1) (Included in plastic bag)
Tools required (not included): Phillips screwdriver, stud finder, power drill, pencil, tape measure, and
3 mm/0.1 drill bit.

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Assembly Instructions
NOTE: Please do not fully tighten all bolts until you finish assembling all parts. Once assembled, go back
and fully tighten all bolts. This will make it easier during assembly of unit.
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Bottom Panel (F) and Skirtings
(G, H, I and J) with a Phillips screwdriver. DO NOT overtighten the Cam Bolts.
3. Glue the Wood Dowels (3) into the side holes of the Skirtings (G, H, I and J) and Base Middle Supports
(K). Tap in with a rubber mallet, if necessary. Make sure that you use a small amount of glue with both
ends of all dowels.
H
J
I
2
F
G
G
H
I
J
K
K
3
3

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Assembly Instructions
4. Attach Back Skirting (H) between the Left and Right Skirtings (I and J) by engaging two Cam Locks
(1).
5. Attach Base Middle Supports (K) to the Back Skirting (H) by engaging one Cam Lock (1) per support.
H
J
I
1
Cam screw holes
must face in
H
K
K
1

8
Assembly Instructions
6. Attach the Front Skirting (G) to the previous assembly by engaging four Cam Locks (1).
7. Attach the assembled base to the Bottom Panel (F) by engaging sixteen Cam Locks (1).
K
K
J
I
G
1
G
K
K
J
I
H
F
1

9
Assembly Instructions
8. Secure the base in place by attaching one Corner Conector (7) at each skirting joint with two 12 mm
Pan Head Screws (6).
9. Securely screw the Cam Bolts (2) into the designated small holes on the top surface of the Bottom
Panel (F) with a Phillips screwdriver.
G
J
I
H
7
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F
2
Wood dowel holes
for side panels

10
Assembly Instructions
10. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A) and Partition
Panels (C and E) with a Phillips screwdriver.
11. Glue the Wood Dowels (3) into the side holes on the Side Panels (B and D), Partition Panels (C and E)
and Top Front Stretcher (L).
A
C
E
2
CE
BD
L
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