Whalen ODUS-JLDHCV User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2020-07-17 Rev. 0001-A
Jasper L Desk
Model # ODUS-JLDHCV
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASE
D
:
/
/

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Jasper L Desk
MODEL # ODUS-JLDHCV
SPECIAL NOTE
Please read the instruction sheets completely before assembly. Examine all packaging
material before discarding carton. Remove any remaining staples from the carton before
discarding. Remove all parts from carton and separate into groups as indicated on part
list. Please ensure all parts are included prior to assembly. Use of power tools to
complete assembly is not recommended.
MAXIMUM LOAD 100 lb. (45.4 kg)
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
THIS UNIT IS INTENDED FOR USE ONLY WITH THE MAXIMUM
WEIGHTS INDICATED. USE WITH LOAD HEAVIER THAN THE MAXIMUM
WEIGHTS INDICATED MAY RESULT IN INSTABILITY, CAUSING POSSIBLE INJURY.
MAXIMUM LOAD 50 lb. (22.7 kg)

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4, 5 and 6 of this instruction manuals.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Desk Glass Top B- Return Glass Top C- Left Top Panel
(Qty. 1) (Qty. 1) (Qty. 1)
D- Left Bottom Panel E- Left Front Panel F- Left Back Panel
(Qty. 1) (Qty. 1) (Qty. 1)
G- Left Side Panel H- Right Top Panel I- Right Bottom Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Right Front Panel K- Right Back Panel L- Right Side Panel
(Qty. 1) (Qty. 1) (Qty. 1)
M- Desk Fixed Shelf N- Desk Shelf Support O- Return Fixed Shelf
(Qty. 1) (Qty. 1) (Qty. 1)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
P- Return Shelf Support Q- Large Leg R- Small Leg
(Qty. 1) (Qty. 1) (Qty. 1)
S- Desk Back Upper Stretcher T- Desk Front Upper Stretcher U- Return Back Upper Stretcher
(Qty. 1) (Qty. 1) (Qty. 1)
V- Return Front Upper Stretcher W- Back Bottom Stretcher
(Qty. 1) (Qty. 2)
(1) Cam Lock (2) Self-tapping Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 45+2 extra) (Qty. 41+2 extra) (Qty. 36
+1 extra)
(4) M8 x 40 mm Wood Dowel (5) Regular Cam Bolt (6) M6 x 15 mm Black Bolt
(Qty. 2+1 extra) (Qty. 4+1 extra) (Qty. 32+1 extra)
(7) M6 x 32 mm Black Bolt (8) Black Lock Washer (9) Black Flat Washer
(Qty. 4+1 extra) (Qty. 36+1 extra) (Qty. 36+1 extra)

6
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(10) M6 x 35 mm Zinc Bolt (11) M6 x 50 mm Zinc Bolt (12) Zinc Lock Washer
(Qty. 11+1 extra) (Qty. 6+1 extra) (Qty. 11+1 extra)
(13) Zinc Flat Washer (14) M4 x 20 mm Screw (15) M5 x 50 mm Screw
(Qty. 17+1 extra) (Qty. 16+1 extra) (Qty. 4+1 extra)
(16) M5 x 12 mm Screw (17) Square Metal Bracket (18) L-shaped Metal Bracket
(Qty. 8+1 extra) (Qty. 4) (Qty. 2)
(19) Straight Metal Bracket (20) Left Metal Bracket (21) Right Metal Bracket
(Qty. 2) (Qty. 2) (Qty. 2)
(22) Cam Lock Cover (23) Cam Lock Cap Flat Tip Hex Wrench
(Qty. 8+1 extra) (Qty. 15+1 extra) (Qty. 1)
Glue (Qty. 2)
Tools required: Hex wrench (provided) and Phillips screwdriver (not provided).

7
Assembly Instructions
NOTE: Please do not fully tighten all bolts until you finish assembling all parts. Once assembled,
go back and fully tighten all bolts. This will make the assembly easier.
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Lay out the Left Side Frame components (C, E, F and G) with the holes facing up. Securely screw the
Self-tapping Cam Bolts (2) into the designated small holes, as shown in the illustration.
3. Glue one 30 mm Wood Dowel (3) into the bottom middle hole of the Left Side Panel (G) and attach it to
the Left Bottom Panel (D) with two 50 mm Screws (15). Tighten the screws with a Phillips screwdriver.
Make sure that you use a small amount of glue with both ends of all dowels.
C
2
G
F
E
G
D
15
3

8
Assembly Instructions
4. Glue four 30 mm Wood Dowels (3) to the Left Back Panel (F) and attach it to the previous assembly by
engaging four Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
5. Fasten the Left Front Panel (E) to the front end of Left Bottom Panel (D) using two 30 mm Wood
Dowels (3) and one Cam Lock (1).
6. Glue four 30 mm Wood Dowels (3) into the drilled holes on the top edge of the previous assembly.
7. Align the drilled holes on the Left Top Panel (C) with the inserted Wood Dowels (3) and press them
together. Fasten the Left Top Panel (C) in place by engaging four Cam Locks (1).
1
G
D
F
E
1
3
3
1
3
1
1
3
C
G
D
F
E

9
Assembly Instructions
8. Flip around the assembled side frame.
9. With the pilot holes as a guide, fasten two Square Metal Brackets (17) at the joints of Left Bottom Panel
(D) by using four 20 mm Screws (14) per bracket.
10. Secure the Left Top Panel (C) to the Left Back Panel (F) by engaging one Cam Lock (1).
11. Securely screw the Self-tapping Cam Bolts (2) into the designated small holes on the Right Side Frame
components (H, J, K and L), as shown in the illustration.
2
H
L
K
J
1
C
F
E
D
17
14
G
17
14

10
Assembly Instructions
12. Repeat the same procedure to form the Right Side Frame.
L
I
K
J
H
3
1
1
3
1
L
I
K
J
1
3
3
1
L
I
15
3
1
17
14
K
J
I
H
L
17
14

11
Assembly Instructions
13. Securely screw the Self-tapping Cam Bolts (2) into the designated small holes on the Fixed Shelves (M
and O), Legs (Q and R) and Desk Shelf Support (N) as shown.
14. Glue two 30 mm Wood Dowels (3) into the inner holes of the Return Shelf Support (P) and attach it to
the Return Fixed Shelf (O) by engaging three Cam Locks (1).
15. Repeat the same procedure to attach the Desk Shelf Support (N) to the Desk Fixed Shelf (M).
M
N
1
1
1
3
3
1
3
O
P
3
1
1
2
O
M
N
Q
R

12
Assembly Instructions
16. Using the pilot holes as a guide, attach two Straight Metal Brackets (19) to the Desk Fixed Shelf (M)
with four 12 mm Screws (16).
17. Align and attach the previous assembly to the Small Leg (R) with two 30 mm Wood Dowels (3) and
three Cam Locks (1) as shown.
M
N
19
16
3
1
M
N
R

13
Assembly Instructions
18. Align and attach the Large Leg (Q) to the
Small Leg (R) and Desk Fixed Shelf (M)
with three 30 mm Wood Dowels (3) and five
Cam Locks (1).
19. Fasten one Back Lower Stretcher (W) to the
Large Leg (Q) using two 15 mm Black Bolts
(6) and two Black Washers (8 and 9).
1
1
3
3
R
M
N
Q
6
8
9
W
Q
R
M

14
Assembly Instructions
20. Flip the previous assembled unit upside down.
21. Align and attach the Desk Fixed Shelf and Support (M and N) to the Left Side Panel (G) by using two
30 mm Wood Dowels (3) and three Cam Locks (1).
22. Fasten the Back Lower Stretcher (W) to the Left Back Panel (F) using two 15 mm Black Bolts (6) and
two Black Washers (8 and 9).
23. Secure the Desk Fixed Shelf (M) to the Left Side Panel (G) by attaching one L-shape Metal Bracket (18)
at the bottom joints with four 15 mm Black Bolts (6) and four Black Washers (8 and 9).
6
8
9
1
3
M
N
W
G
D
E
F
6
8
9
6
8
9
M
18
G
N
M
N
G
D
F

15
Assembly Instructions
24. Align and attach the Return Fixed Shelf
and Support (O and P) to the Right Side
Panel (L) with two 30 mm Wood Dowels
(3) and three Cam Locks (1).
25. Secure the Return Fixed Shelf (O) to the Right Side Panel (L) by attaching one Metal Bracket (18) at
the bottom joints with four 15 mm Black Bolts (6) and four Black Washers (8 and 9).
3
11
L
I
K
J
OP
6
8
9
6
8
9
L
18
OP
L
I
K
J
O
P

16
Assembly Instructions
26. Fasten the other Back Lower Stretcher (W) to the
Right Back Panel (K) with two 15 mm Black
Bolts (6) and two Black Washers (8 and 9).
27. Glue two 40 mm Wood Dowels (4) into the end holes of the Return Fixed Shelf (O) and one 30 mm
Wood Dowel (3) into the end hole of the Return Shelf Support (P).
28. Flip last assembly upright. Align the inserted Wood Dowels (3 and 4) with the drilled holes on the Desk
Shelf and Support (M and N) and then press them together. Attach the Return Shelf Support (P) in place
by engaging one Cam Lock (1).
29. Fasten the Back Lower Stretcher (W) to the Small Leg (R) using two 15 mm Black Bolts (6) and two
Black Washers (8 and 9). As shown.
6
8
9
W
L
I
K
J
6
8
9
1
4
3
M
N
W
O
P
R
Q

17
Assembly Instructions
30. Attach the Return Fixed Shelf (O) to the Straight Metal Brackets (19) with four 12 mm Screws (16).
31. Ask for assistance to flip around the assembled unit upright.
32. Fasten the Left and Right Metal Brackets (20 and 21) to the upper corners of assembled side frames by
using two 15 mm Black Bolts (6) and two Black Washers (8 and 9) per bracket.
K
J
H
C
E
F
21
20
20
21
20/21
6
8
9
6
8
9
C/H
19
16
O
P
M
N

18
Assembly Instructions
33. Screw the Regular Cam Bolts (5) into the side threaded sockets on the Back Upper Stretchers (S and U)
as shown.
34. Align and attach the Desk Back Upper Stretcher (S) to the Large Leg (Q) by using two Cam Locks (1).
You may need to adjust the height of Regular Cam Bolts (5) when assembling.
35. Fasten the Desk Back Upper Stretcher (S) to the installed Right Metal Bracket (21) with two 15 mm
Black Bolts (6) and two Black Washers (8 and 9).
5
S
U
S
QR
C
E
F
S
1
Q
S
6
8
9
21

19
Assembly Instructions
36. Repeat the same procedure to attach the Return Back Upper Stretcher (U) to the Small Leg (R) and the
installed Left Metal Bracket (20).
37. Insert two 50 mm Zinc Bolts (11) with the Zinc Flat Washers (13) through the drilled holes on the
Return Back Upper Stretcher (U) and securely screw into the Desk Back Upper Stretcher (S).
QR
U
K
J
H
1
U
R
U
6
8
9
20
QR
U
S
US
11 13

20
Assembly Instructions
38. Align and attach the Desk Front Upper Stretcher (T) to the Return Back Upper Stretcher (U) by using
two 50 mm Zinc Bolts (11) and two Zinc Flat Washers (13).
39. Fasten the Desk Front Upper Stretcher (T) to the installed Left Metal Bracket (20) with two 15 mm
Black Bolts (6) and two Black Washers (8 and 9).
40. Repeat the same procedure to attach the Return Front Upper Stretcher (V) to the Desk Front Upper
Stretcher (T) and the installed Right Metal Bracket (21).
U
T
C
E
F
T
6
8
9
20
UT
11
13
K
J
H
T
V
V
6
8
9
21
11 13
V
T