Whalen BJKC User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2020-10-09 Rev. 0001-A
Kitchen Cart
Model # BJKC
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday to Friday
Or visit our website 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASE
D
:
/
/

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Kitchen Cart
MODEL # BJKC
M A X I M U M R E C O M M E N D E D W E
I
G H T L O A D S
MAXIMUM LOAD 45.4 kg / 100 lb.
MAXIMUM LOAD 22.7 kg / 50 lb.
MAXIMUM LOAD 9.1 kg / 20 lb.
Children have died from furniture tipover.
To reduce the risk of furniture tipover:
 ALWAYS install tipover restraint provided.
 NEVER put a TV on this product.
 NEVER allow children to stand, climb or hang on drawers, doors, or shelves.
 NEVER open more than one drawer at a time.
 Place heaviest items in the lowest drawers.
Use of tip-over restraints may only reduce, but not eliminate, the risk of tip-over.
WARNING
THIS UNIT IS INTENDED ONLY FOR USE WITHIN THE MAXIMUM
WEIGHTS INDICATED. USE WITH LOAD HEAVIER THAN THE MAXIMUM WEIGHTS
INDICATED MAY RESULT IN INSTABILITY, CAUSING POSSIBLE INJURY.

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 of this instruction manuals.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.
GLUE
XX
FINAL
1 2 43

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Section (Qty. 1) B-Bottom Shelf (Qty. 1)
C- Partition Panel (Qty. 1) D- Side Frame (Qty. 2) E- Adjustable Shelf (Qty. 2)
F- Caster G- Side Handle (1) Cam Lock (2) Cam Bolt
(Qty. 4) (Qty. 2) (Qty. 4+1 extra) (Qty. 4+1 extra)
(3) M8 x 30 mm Wood Dowel (4) 1/4” x 25 mm Bolt (5) 1/4” x 32 mm Bolt (6) 1/4” x 38 mm Bolt
(Qty. 8+1 extra) (Qty. 8+1 extra) (Qty. 4+1 extra) (Qty. 12+1 extra)
(7) Lock Washer (8) Flat Washer (9) Shelf Pin (10) Cam Lock Cover
(Qty. 24+1 extra) (Qty. 24+1 extra) (Qty. 8+1 extra) (Qty. 4+1 extra)
Hex Wench Glue Touch-up Pen Tipping Restraint Hardware Kit (Qty. 2)
(Qty. 1) (Qty. 1) (Qty. 1) (Included in plastic bag)
Tools required (not included): Phillips screwdriver, stud finder, power drill, pencil, tape measure, and
1/8” drill bit.

5
Assembly Instructions
NOTE: DO NOT fully tighten all cam locks and bolts until you finish assembling all parts. Once assembled,
go back and fully tighten all cam locks and bolts.
1. Unpack the unit and confirm that you have all the hardware and required parts.
2. Place the Top Section (A) upside down on a level and protective surface as shown.
3. Remove the drawers by pulling the drawer all the way out, then simultaneously pushes the plastic
release lever of the ball bearing slide up on one side and down on the other side, and then pull the
drawer completely out.
4. Securely screw the Cam Bolts (2) into the designated small holes on the Top Section (A) and Bottom
Shelf (B) with a Phillips screwdriver.
NOTE: Screw-in cam bolts must be screwed down flush.
A
2
A
B
Left drawer
Right drawer

6
Assembly Instructions
5. Glue the Wood Dowels (3) into the inner holes on the Bottom Shelf (B) and Partition Panel (C) as shown.
6. Attach the Side Handles (G) to the Side Frames (D) using four 32 mm Bolts (5) with the Lock Washers (7)
and Flat Washers (8).
B
3
3
3
3
3
3
3
3
C
3
3
DD
G G
578
D
G

7
Assembly Instructions
7. Attach one Side Frame (D) to the Top Section (A) with four 38 mm Bolts (6) and eight Washers (7 and 8).
8. Attach the Partition Panel (C) to the Top Section (A) by engaging two Cam Locks (1). Make sure that
the cam locks point towards the right side of the unit. (Refer to page 3 on Cam Lock system operation
supplement).
D
A
8
7
6
A
D
A
C
C
A
1

8
Assembly Instructions
9. Align and attach the Bottom Shelf (B) to the Partition Panel (C) by engaging two Cam locks (1).
10. Continue to fasten the Bottom Shelf (B) to the Side Frame (D) using two 38 mm Bolts (6) with the
Washers (7 and 8).
11. Attach the other Side Frame (D) to the Top Section (A) and Bottom Shelf (B) with six 38 mm Bolts (6)
and Washers (7 and 8).
C
B
678
B
D
D
B
1
C
D
A
B
6
8
7
B
D
6
DA
7
8

9
4
B
7
8
F
B
F
F
F
Assembly Instructions
12. Fasten the Casters (F) to the joint between the Bottom Shelf (B) and Side Frames (D) with two 25 mm
Bolts (4) and four Washers (7 and 8) per caster.
13. Ask for assistance to lift the previous assembly upright.
14. Insert the Shelf Pins (9) into the desired holes in the sides of each compartment. Make sure you place
the four shelf pins in the same level so the shelf is not tilted. Tilt and rest the Adjustable Shelves (E)
onto the Shelf Pins (9). Be sure to fit the notches underneath the shelves onto the shelf pins properly.
15. Plug four Cam Lock Covers (10) onto the visible Cams Locks to conceal the cams.
The nuts face inward
10
D
C
D
E
E
9
E
D
9
D

10
Assembly Instructions
16. Now, go back and securely tighten all the cam locks and screws. Make sure that all the parts are tight
and there are no gaps between the parts. This will help keep the unit square.
17. Place the drawer back by pushing the ball bearing cart all the way to the end of the slides (in both sides)
and align the slide runners on the drawer with the slide tracks on the unit and push it carefully inside
until it stops.If the drawer does not go in smoothly, please take it out and repeat the step.
CAUTION: Lock the casters at all times when not rolling the unit and particularly when opening the drawers.
FRONT
FRONT
Ball bearing cart
Ball bearing cart
Left drawer
Right drawer
Take Safety Precautions When Using Your Storage!