Whalen Shelby 60in User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2020-06-05 Rev. 0001-B
Shelby 60in Fireplace Console
Model # WSF60SY26C
# WSF60SY26M
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASE
D
:
/
/

2
QUALITY GUARANTEE
We are confident that you will be delighted with your Whalen Furniture purchase.
Should this product be defective in workmanship or materials or fail under normal use, we will repair or
replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet
your highest expectations. We guarantee that you will immediately see the value of our fine furniture.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state
or province to province
Whalen Furniture Manufacturing,
1578 Air Wing Road
San Diego CA, 92154 USA
Customer Service: 1-866-942-5362
8:30 a.m. - 4:30 p.m., PST, Monday to Friday
www.whalenfurniture.com
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG : Shelby 60in Fireplace Console
MODEL # WSF60SY26C / WSF60SY26M
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS
COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY. FOR USE WITH
TELEVISIONS WEIGHING 80LBS (36.3 KG) OR LESS. USE WITH HEAVIER TELEVISIONS MAY RESULT IN
INSTABILITY CAUSING TIP OVER RESULTING IN DEATH OR SERIOUS INJURY.
FITS UP TO MOST 177.8 cm / 70 in
FLAT PANEL TVS
MAXIMUM LOAD 36.3 kg / 80 lb
MAXIMUM LOAD 22.7 kg / 50 lb

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert Dowel at least halfway by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam.
You are now ready to assemble the KD unit.

4
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Fixed Shelf (Qty. 1) C- Bottom Panel (Qty. 1)
D- Left Side Panel (Qty. 1) E- Right Side Panel (Qty. 1) F- Left Lower Partition (Qty.1)
G- Right Lower Partition (Qty. 1) H- Upper Partition (Qty. 1) I- Middle Crossbar Assembly (Qty. 1)
J- Middle Left Stile (Qty. 1) K- Middle Right Stile (Qty. 1) L- Base Front Molding (Qty. 1)
M- Left Bottom Molding (Qty. 1) N- Right Bottom Molding (Qty. 1) O- Base Rear Stretcher (Qty. 1)
P- Base Front Stretcher (Qty. 1) Q- Door (Qty. 2) R- Door Glass Insert (Qty. 2)
S- Adjustable Shelf (Qty. 2) T- Upper Back Panel (Qty. 1) U- Lower Back Panel (Qty. 2)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are
present before beginning assembly.
V- Firebox Support (Qty. 1) Fireplace insert (Qty. 1) Remote control with battery (Qty. 1)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 39+1 extra) (Qty. 39+1 extra) (Qty. 46+2 extra)
(4) #8 x 1-1/2” Wood Screw (6) #8 x 1” Screw (7) #3 x 5/8” Black Screw
(Qty. 28+1 extra) (Qty. 2) (Qty. 4+1 extra)
(8) #3 x 5/8” Washer Head Screw (9) #4 x 5/8” Zinc Screw (10) 2” Self-tapping Screw
(Qty. 30+1 extra) (Qty. 24+1 extra) (Qty. 2)
(11) Metal Bracket (Qty. 2) (12) Cam Lock Cover (Qty. 20+1 extra) (13) Shelf Support (Qty. 8+1 extra)
(14) Knob (Qty. 2) (15) 28 mm Knob Bolt (Qty. 2) (16) Rubber Bumper (Qty. 4+1 extra)
(17) Hinge (Qty. 4) Glue (Qty. 1) Touch-up Pen (Qty. 1) Tipping Restraint Hardware Kit (Qty. 2)
(Included in plastic bag)
Tools required (not provided): Phillips screwdriver, stud finder, power drill and 1/8” drill bit.

6
Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Secure screw the Cam Bolts (2) into the designated small holes on the Fixed Shelf (B), Bottom Panel
(C), Lower Partitions (F and G) by a Phillips screwdriver, as shown in the illustration.
3. Insert two Wood Dowels (3) into the inner holes of the Middle Crossbar Assembly (I). Tap in with a
rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels.
4. Align the drilled holes on the Fixed Shelf (B) with the inserted Wood Dowel (3) on the Middle Crossbar
Assembly (I), and then press them together. Attach the Middle Crossbar Assembly (I) in place by
engaging three Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement).
B
1
3
I
2
C
B
G
F

7
O
1
3
C
Assembly Instructions
5. Align and attach the Base Rear Stretcher (O) to the Bottom Panel (C) by using three wood dowels (3)
and four cam locks (1).
6. Align and attach the Middle Left Stringer (J) to the Left Lower Partition Panel (F) by using two Wood
Dowels (3) and three Cam Locks (1).
7. Repeat last step to combine the Middle Right Stringer (K) with the Right Lower Partition Panel (G)
together.
G
F
J
K
1
3

8
Assembly Instructions
8. Insert four Wood Dowels (3) into the inner holes of the Lower Partition Panels (F and G) and attach
them to the Fixed Shelf (B) by engaging four Cam Locks (1).
9. Insert four Wood Dowels (3) into the bottom holes of the Lower Partition Panels (F and G) and position
the Bottom Panel (C) onto the inserted Wood Dowels (3). Attach the Bottom Panel (C) in place by
using four 1-1/2” Wood Screws (4).
B
F
JG
K
3
F
G
C
4
3
3
4

9
Assembly Instructions
10. Securely screw the Cam Bolts (2) into the designated small holes on the Left and Right Side Panels (D
and E) by a Phillips screwdriver.
11. Insert three Wood Dowels (3) into the inner holes on the Left Bottom Molding (M) and fasten it to the
Left Side Panel (D) with six 1-1/2” Wood Screws (4).
12. Repeat last step to combine the Right Bottom Molding (N) with the Right Side Panel (E) together.
2
D
E
D
E
MN
3
4
3
4

10
Assembly Instructions
13. Insert ten Wood Dowels (3) into the large holes on Bottom Panel and Base Rear Stretcher (C and O)
and Fixed Shelf (B) at both ends.
14. Align the large holes on the Left Side Panel (D) with the inserted Wood Dowels (3). Firmly press them
together and fasten it in place by engaging five Cam Locks (1).
15. Repeat last step to attach Right Side Panel (E) at the other end.
16. Align and attach the Base Front Stretcher (P) to the Bottom Panel (C) by using three Wood Dowels (3)
and four Cam Locks (1). As shown.
E
D
C
P
1
E
D
C
B
O
1

11
Assembly Instructions
17. Fasten the Base Front Stretcher (P) to the Side Panels (D and E) with four 1-1/2” Wood Screws (4).
18. Insert four Wood Dowels (3) into the inner holes on Base Front Molding (L) and attach it to the Base
Front Stretcher (P) using eight 1-1/2” Wood Screws (4).
C
P
E
D
4
4
C
P
4
3
4
L
3

12
Assembly Instructions
19. Stand the assembled unit upright.
20. Fasten the Middle Crossbar Assembly (I) to the Middle Left and Right Stringers (J and K) by attaching
two Metal Brackets (11) at the joints, using two 5/8” Black Screws (7) per Bracket.
21. Insert two 1” Screws (6) through the countersunk holes on the Middle Left and Right Stringers (J and K)
and screw into the Middle Crossbar Assembly (I) as shown.
22. Securely screw two Cam Bolts (2) into the designated small holes on Fixed Shelf (B) by a Phillips
screwdriver.
I
F
G
J
K
7
6
11
I
J/K
B
2

13
Assembly Instructions
23. Insert one Wood Dowel (3) into the inner hole of the Partition Panel (H) and attach it to the Fixed Shelf
(B) by using two Cam Locks (1).
24. Securely screw six Cam Bolts (2) into the designated small holes on Top Panel (A) by a Phillips
screwdriver.
B
H
1
3
2
A

14
Assembly Instructions
25. Insert five Wood Dowels (3) into the top inner holes of the Upper Partition Panel (H) and Side Panels
(D and E). Position the Top Panel (A) onto the inserted Wood Dowels (3) and fasten it in place with six
Cam Locks (1).
26. Pick up the Upper Back Panel (T) and align the pre-drilled holes against the upper long edge with the
pilot holes on the back stretcher of Top Panel (A). Attach the Back Panel (T) in place using the
provided Washer Head Screws (8).
27. Align and attach two Lower Back Panels (U) to the mantel base with the provided Washer Head Screws
(8).
1
3
D
E
A
H
A
U
T
U
8

15
Assembly Instructions
28. Insert four Shelf Supports (13) into the holes at your desired height inside each compartment. Tilt and
rest the Adjustable Shelves (S) onto the Shelf Supports (13).
Note: The doors are shipped with Wood Door Panel. You can keep the door as it is or interchange with
Glass Door Panel (R) depending on your configuration.
29. To change configuration, loosen the screws on the inside of Door Panels (Q) and rotate the clips to
remove the door insert panel. Replace with desired panel, then rotate clips to secure the panel within the
door frame and tighten screws.
Q
(Pre-attached)
R
Wood panel
Glass panel
13 S
13
S
D
E
F
G
S

16
Assembly Instructions
30. Extend the Door Hinges (17) and rest the hinge cups onto the cutouts of one Door Panel (Q). Secure the
Door Hinges (17) in place by using two 5/8” Zinc Screws (9) in each.
31. Attach one Knob (14) to the front side of the Door with one Knob Bolt (15).
32. Repeat the same procedure with the other Door Panel (Q).
33. Pick up one Door Panel (Q) and fasten the Hinge Bases (17) onto the Left Side Panel (D) with four 5/8”
Zinc Screws (9) in each. DO NOT fully tighten the screws.
34. Repeat the same procedure to attach the other Door (Q) to the Right Side Panel (E).
35. Open and close the doors to make sure they are aligned and shut correctly. If necessary, adjust the
screws for a good fit. Refer to the hinge sticker on door for adjustment.
9
17
14
15
x 2
Q
9
17
D
E
Q
Q
9
17

17
Assembly Instructions
36. Plug the Cam Lock Covers (12) onto the visible cams locks to conceal the cams.
37. Stick the Rubber Bumpers (16) on the outer corners of Doors (Q) as shown.
38. Lift the fireplace insert carefully into the back of the assembled mantel and center it in the opening. DO
NOT drag the insert across the Bottom Panel (C) as it may scratch the unit.
12
16
16
Q
Q
Q
I
Electric
Firebox
C

18
V
10
10
I
Electric
Firebox
Assembly Instructions
39. Align and attach the Firebox Support (V) to the Bottom Panel (C) by inserting two 2” Self-tapping
Screws (10) through the countersunk holes and screw into place.
Tools required (not provided): Phillips screwdriver, stud finder, power drill and 1/8” in drill bit.
40. Ask for assistance to position the assemble fireplace at the desired location against a wall. If necessary,
adjust the pre-attached Floor Levelers at the bottom of the Base Front Molding (L) to level the unit.
Now, follow the instructions printed on the plastic bag containing the Tipping Restraint Hardware to
attach the tip-over restraints to the unit and the wall.
NOTE: The tipping restraint hardware included is for wooden stud wall construction. It must be
attached to a wall stud. Depending upon your wall construction, different anchor hardware maybe
required. Please contact your local hardware store for assistance. Young children can be seriously
injured by tipping furniture. You must install the tipping restraint hardware with the unit to prevent the
unit from tipping, causing any accidents or damage. The tipping restraints are intended only as a
deterrent, they are not a substitute for proper adult supervision. The tipping restraints are not
earthquake restraints. If you wish to add the extra security of earthquake restraints, they must be
purchased and installed separately.
41. Connect the fireplace to the power transformer. Follow the operating manual for the electric fireplace
insert to control your fireplace.
Wooden Stud
Wall
Short Screw
Long Screw
Metal Bracket Floor Leveler
Wall

19
Care and Maintenance
 Use a soft, clean cloth that will not scratch the surface when dusting.
 Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area.
 Using solvents of any kind on your furniture may damage the finish.
 Never use water to clean your furniture as it may cause damage to the finish.
 Always use coasters under beverage glasses and flowerpots.
 Liquid spills should be removed immediately. Using a soft, clean cloth, blot the spill gently. Avoid rubbing.
 Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create
spotting within the furniture finish.
 In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a
professional to repair your furniture.
 Check bolts/screws periodically and tighten them if necessary.
Further Advice about Wood Furniture Care
It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity
changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from
direct sunlight as sun may damage the finish.
Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful
tips will enhance your furniture as it ages.
A touch-up pen has been provided to minimize the small nicks or scratches that may occur during assembly or
shipping.
Cleaning trim for fireplace
Clean the metal trim using a soft cloth, slightly dampened with citrus oil based product and buff with a clean
soft cloth. DO NOT use brass polish or household cleaners as these products will damage the metal trim. Citrus
oil based products can be obtained at supermarkets or hardware stores.
We hope you enjoy your purchase for many years.
Thank you for your purchase!