Whalen Jasper Chrome & Glass Pier User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Whalen Furniture Mfg., Inc. Page 1 Factory No. 16015
Jasper Chrome & Glass Pier
Model # ODUS-CGTP
ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP
POINTS, SHARP EDGES AS RECEIVED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our toll-free customer service number and have your
instructions and parts list ready to provide the model name, part name or factory number:
1-866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenfurniture.com
Or e-mail your request to [email protected]
LOT NUMBER:
DATE PURCHASED: / /

Model # ODUS-CGTP
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 2 Factory No. 16015
Important
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-
abrasive surface. You will need the parts identified on page 3 and 4 of this instruction manual.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF
WITH DAMP CLOTH.
Insert Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam
Bolt goes into the pre-drilled hole on the end of panel for Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam
Lock faces out and points towards Cam Bolt.
3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
XXFINAL
12 43

Model # ODUS-CGTP
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 3 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Left Top Panel (1) B- Left Front Panel (1) C- Left Back Panel (1)
D- Drawer Housing Left Panel (1) E- Right Top Panel (1) F- Right Front Panel (1)
G- Right Back Panel (1) H- Drawer Housing Right Panel (1) I- Upper Side Panel (2)
J- Bottom Panel (2) K- Slide Support (2) L- Bottom Front Stretcher (1)
M- Bottom Back Stretcher (1) N- Drawer Housing Back Panel (1) O- Drawer Housing Top Panel (1)
P- Drawer Front (1) Q- Drawer Back Panel (1) R- Drawer Left Side (1)

Model # ODUS-CGTP
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 4 Factory No. 16015
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
S- Drawer Right Side (1) T- Drawer Bottom Panel (1) U- Glass Top (1) V- Glass Shelf (1)
W- Upper Stretcher (2) X- File Rail (2) Y- Ball Bearing Slides (2)
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel (4) M6 x 15 mm Bolt
(52+2 extra) (56+2 extra) (40+2 extra) (16+1 extra)
(5) M6 x 32 mm Bolt (6) Lock Washer (7) Flat Washer (8) 1-1/4” Wood Screw
(4+1 extra) (20+1 extra) (20+1 extra) (8+1 extra)
(9) #6 x 1/2” Screw (10) Small Cam Lock (11) Cam Lock Cover (12) Cam Lock Cap (13) Floor Protector
(12+1 extra) (4+1 extra) (8+1 extra) (8+1 extra) (4+1 extra)
(14) Left Metal Bracket (15) Right Metal Bracket (16) Shelf Pin (17) Handle Bolt
(2) (2) (4+1 extra) (2)
(18) Handle (1) Glue (1) Touch-up Pen (1) Tipping Restraint Hardware Kit (1)
(Included in plastic bag)
Tools required: Phillips screwdriver and hammer (not provided)

Model # ODUS-CGTP
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Whalen Furniture Mfg., Inc. Page 5 Factory No. 16015
File Drawer Assembling
1. Unpack the unit and confirm that you have all the hardware and required parts. Assembly the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Pick up the Ball Bearing Slides (Y) and separate the Slide Runners for the following steps. Extend the
Slide Runner all the way forward. Press the plastic release lever of the ball bearing slides up and pull
the Slide Runner complete out.
3. Attach the separated Slide Runners (Y) to the Drawer Side Panels (R and S) respectively with three 1/2”
Screws (9) per slide runner. Ensure the closed end of Slide Runner against the front edge of drawer side
panel with cam bolt holes.
4. Securely screw four Cam Bolts (2) into the designated small holes on the Drawer Front (P) with a
Phillips screwdriver, as shown.
9
9Y
Y
RS
Y
2
2
2
P

Model # ODUS-CGTP
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File Drawer Assembling
5. Attach the Drawer Left and Right Side Panels (R and S) to the Drawer Front (P) by engaging four Small
Cam Locks (10) (Refer to page 2 on Cam Lock system operation supplement). Make sure that the
grooves face inward and line up with each other. As shown.
6. Slide the Drawer Bottom Panel (T) into the grooves between the Drawer Side Panels (R and S) until
fully inserted into the Drawer Front (P). Make sure the finished surface will face up. As shown.
10
10
R
S
P
P
R
S
T

Model # ODUS-CGTP
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Whalen Furniture Mfg., Inc. Page 7 Factory No. 16015
File Drawer Assembling
7. Fasten the Drawer Back Panel (Q) to the Drawer Side Panels (R and S) using four 1-1/4” Wood Screws
(8). Make sure that Drawer Bottom Panel (T) fits securely into the groove of the Drawer Back Panel (Q).
Tighten all the screws with a Phillips screwdriver.
8. Turn the assembled drawer upright. Fit the File Rail (X) onto each Drawer Side Panel (R and S) with
the high side facing inward. As shown.
9. Attach the Handle (18) to the outside of the Drawer Front (P) using two provided Handle Bolts (17).
SQ
TR
S
8
8
TR
Q
X
X
P
17
18
R
S
R/S

Model # ODUS-CGTP
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Whalen Furniture Mfg., Inc. Page 8 Factory No. 16015
Assembly Instructions
10. Insert two Wood Dowels (3) into the large holes on one Slide Support (K). Make sure that you use a
small amount of glue with both ends of all dowels.
NOTE: It is very important to use a small amount of glue on both ends of dowels.
11. Align the inserted Wood Dowels (3) with the drilled holes on the Drawer Housing Left Panel (D) and
press them together. Make sure that the end with pilot hole against the countersunk hole on the Slide
Support is flush with the front edge of the Drawer Housing Left Panel (D). Insert two 1-1/4” Wood
Screws (8) through the countersunk holes of the Slide Support (K) and securely screw into place.
12. Repeat the same process to assemble the other Slide Support (K) to the Drawer Housing Right Panel (H).
13. Attach the separated Slide Tracks (Y) to the Slide Supports (K) respectively with three 1/2” Screws (9)
per slide track. Ensure the slide opening points towards the front of the unit.
FRON
T
FRONT
DH
8
K
DH
Y
Y
Y

Model # ODUS-CGTP
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Whalen Furniture Mfg., Inc. Page 9 Factory No. 16015
Assembly Instructions
14. Securely screw 4 Cam Bolts (2) into the designated small holes on the Left and Right Lower Side
Panels (D and H) respectively, as shown.
15. Locate Left and Right Top Panels (A and E), Left and Right Front Panels (B and F) and Left and Right
Back Panels (C and G) with the holes facing up. Securely screw the Cam Bolts (2) into the designated
small holes, as shown in the illustration.
A
CB
2
22
22
E
DH
222
2

Model # ODUS-CGTP
Please call for replacement parts or assistance: 1-866-942-5362
Whalen Furniture Mfg., Inc. Page 10 Factory No. 16015
Assembly Instructions
16. Locate the Bottom Panels (J), the Bottom Back Stretcher (M) and the Drawer Housing Top Panel (O)
with the holes facing up. Securely screw the Cam Bolts (2) into the designated small holes, as shown in
the illustration.
17. Insert one Wood Dowel (3) into the middle end hole of the Drawer Housing Back Panel (N) and attach
it to the Bottom Back Stretcher (M) by engaging two Cam Locks (1) (Refer to page 2 on Cam Lock
system operation supplement). Make sure that the Cam Locks will face inward.
N
M
O
J
J
M
2
2
2
2
2
2