MATERIALS
A 1 Cross Tube
B 2 Side Arm
C 1 Bracket
D 1 Bracket
E 1 Bumper Bracket
F 1 Bumper Bracket
G 6 M12 x 40 x 1.75 Bolts, Flat Washers (30mm O.D.), Lock Washers and Witter Cage Nuts
H 4 M12 x 40 x 1.75 Bolts, Lock Washers and Nuts
J 4 M12 x 40 x 1.75 Bolts, Lock Washers and Nuts
X 4 Existing Steel Bumper Beam fasteners from outer fixing points.
ZE 1 Retractable Electrical Plate
ZN 1 Neck Kit
FITTING
1. Removethe Bumper
a. Open the tailgate and prise off theblack plasticcovers togainaccess to the light clusterscrews.
b. Removethe light cluster retaining fasteners (2 per cluster) and pulllightclusters rearwards from vehicle.
c. Removethe plasticbumperfastenerthatis exposed afterlightclusterremoval.
d. Removescrews from aroundwheelarch edge (4each side of vehicle).
e. Removethe two screws securing the inner lower sectionof bumper to the internal steel bumper beam.
f. Pulleach bumper tip from retaining clips andpullrewardto remove.
2. RemoveSteelBumperBeam from vehicle rear panel,retaining fastenersfor assemblyoftowbar.
3. Remove the exhaust silencer from it’s 4 support rubbers to give access to chassis rail mounting holes.
4. Assemble WitterCage Nuts (G)toeachSideArm (B) (Note which Side Arm face to assembleto from diagram below)
5. Insert SideArms(B)intoeachchassisrailandlooselysecurewithfasteners. (G)
6. LooselyassemblyBrackets (C& D) to the vehiclerear panel usingouter steelbumperbeam locationsandoriginal
fasteners (X).
7. Looselyassemble Cross Bar (A) betweeneach Side Arm (B)using fasteners (H) (Use Arm Hole Diagram to clarify
holes to use)
8. Looselyassemble BumperSupportBrackets(E& F)toSideArms (B)using‘Holes number 3’ and fasteners(J)–
ensuringthat the fasteners (J) alsopass through Bracket(C & D) (Use Arm Hole Diagram to clarifyholes to use)
9. Assemble the chosen Neck Kit(ZN) andRetractableElectrical Plate (ZE) toCrossBar(A)
10. Fullytighten all fasteners
11. Refitexhaust silencer to it’s support rubbers.
12. Cut bumper using diagram below as a suggestedguide (No Cut required for someneck options –see below).
13. Refitbumper.
Recommended torque settings: Grade 8.8 bolts: M8 - 24Nm, M10 - 52 Nm, M12 - 80 Nm, M14 - 130 Nm, M16 - 200
Nm Grade 10.9: M12 –120Nm, M10 –70Nm M8- 35Nm
