Yakima LockNLoad 9831007 User manual

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2
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. Flush Rail Leg Assembly x4 2. Key Set x1
LockNLoad Flush Rail Mounting Kit
ISUZU D-MAX / MAZDA BT-50 GEN 3 DOUBLE CAB
FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM
KIT CONTENTS
LEG AND BAR COMPONENTS SOLD SEPARATELY 9831007
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your roof thoroughly prior to itting the LockNLoad Flush Rail Heavy Duty Roof Rack System.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
™
IMPORTANT:
• LOAD = WEIGHT OF PLATFORM or BARS + MOUNTING SYSTEM + ACCESSORIES + CARGO
• PLEASE REFER TO VEHICLE MANUFACTURER SPECIFICATIONS FOR MAX ROOF
LOAD CAPACITY OF VEHICLE. THE LOWEST LOAD RATING APPLIES.
• OFFROAD RATING: SCAN QR CODE FOR LOCKNLOAD LOAD RATING GUIDE.
REDUCTIONS MAY APPLY.
MAXIMUM PRODUCT LOAD RATING: 100 kg !
• 4 mm Ball End Allen Key
• 5 mm Allen Key
• 13 mm Ring Spanner
• #2 Phillips Head Screwdriver
• Scissors
• Tape Measure
• Marking Pen (Optional)
• Torque Wrench (Optional)
TOOLS REQUIRED:

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1REMOVE LEG COVERS
Using the keys supplied, remove all
Leg Covers.
INSTALLATION OF LOCKNLOAD CROSSBARS
2INSERT LEGS
Remove the End Caps from
LockNLoad Bars (sold separately)
and slide Leg assemblies into the
underside channel of each of the
Bars.
BAR LOCATION
IMPORTANT: Before beginning Bar installation, identify where along the rail the
front and rear Bars should be itted. Bar Legs should only be placed on aluminum
rail. Do not place Bar Legs on plastic rail covers.
Position front Legs onto the vehicle rail so that they are centred 164 mm forward
from rear of front door.
Position rear Legs onto the vehicle rail so that they are centred 466 mm behind
the rear of front door.
Do not install on
plastic rail cover
Do not install on
plastic rail cover
3
164 mm
466 mm

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BAR PLACEMENT
Carefully place Bar assembly onto vehicle. Take care not to damage vehicle.
Slide Legs along Bar until foot clamp sits snug against vehicle rail.
Secure the Claw assembly to the vehicle rail using a 5 mm hex driver, torqued to
4 Nm. Due to the geometry of the lush rail, a small gap may appear between
clamp and rail. This is acceptable and has been tested.
Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if
required.
Repeat process for remaining Bar.
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CHECK BAR SLOT MEASUREMENTS
Using a Tape Measure, record Leg to underside slot
distance of each Bar in the table (right). Ensure
measurement is taken from the centre of the Legs
as shown. The ends of each bar should be the same
measurement respectively, if not, repeat Step 4.
BAR SLOT MEASUREMENTS
Front Bar (X) Rear Bar (Y)
______mm x2 ______mm x2
XX = X X
YY = Y Y
BAR SLOT COVERS
Cut Bar Slot Covers
as per measurements
recorded in the table
on Step 5 and push
into underside channel
of front and rear Bar
ends as shown.
NOTE - Bar Slot Covers to be
inserted with lat side visible.
7
SECURE LEGS TO BARS
Given that the pivot assembly allows for
degrees of freedom, check all plates are evenly
arranged and bars are in the desired position/
angle before tightening M8 Hex Nut to 7 Nm.
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5

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BAR SLOT COVERS (OUTSIDE LEG)
Measure the Bar channel outside of
the Legs and subtract 20 mm from
this measurement.
Using the remaining pieces of
Slot Cover from Step 7, cut to this
length and insert into the underside
channel of each Bar end as shown.
8
-20 mm
SECURE END CAPS TO BARS
Insert the End Caps as shown.
A Rubber Mallet can be used to
assist installation.
9Secure using Plastite Screw. Tighten
using a #2 Phillips Head Screwdriver.
CHECK BAR LEGS ARE SECURE
Check all Bars/Legs are secure.
10 FIT LEG COVERS
Using the Keys and Covers
supplied in the LockNLoad Leg
Kit, it and lock all Leg Covers.
11

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12 BAR KEYS
Place one key on the vehicle key ring and put the other away safely, or store with
the spare vehicle key.
Write the key number (which is stamped on the key) in the box provided.
Replacement keys are available from Yakima stockists, visit www.yakima.com.au
or www.yakima.co.nz to ind your nearest store or contact us directly on 1800 143
548 (AU) or 0800 4776 722 (NZ).
Key Number:

6100008753_9831007_Rev6 6/6
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www.yakima.co.nz
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YAKIMA PRODUCTS, INC.
4101 Kruse Way
Lake Oswego, OR
97035-2541
USA
888 925 4621
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YAKIMA AUSTRALIA PTY LTD
17 Hinkler Court
Brendale, QLD 4500
Australia
1800 143 548
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