YASKAWA JVOP-KPLCA04A Series User manual

MANUAL NO. TOEP C730600 97C
YASKAWA AC Drive Option
LCD Keypad
Installation Manual
Type: JVOP-KPLCA04Axx, JVOP-KPLCA04Mxx, JVOP-KPLCA04Kxx
To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance. Ensure the end user receives this
manual.

This Page Intentionally Blank
2YASKAWA TOEP C730600 97C LCD Keypad Installation Manual

YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 3
Table of Contents
1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Registered Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . 6
2. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Keypad: Names and Functions . . . . . . . . . . . . . . . . . . . 9
Indicator LEDs and Drive Status. . . . . . . . . . . . . . . . . . . . . . . 14
5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 16
Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing the Keypad on the Drive . . . . . . . . . . . . . . . . . . . . . 16
Methods to Install a Remote Keypad . . . . . . . . . . . . . . . . . . . 17
External Dimensions of Keypad . . . . . . . . . . . . . . . . . . . 20
Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Replace the Keypad Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6. Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Check after You Energize the Drive . . . . . . . . . . . . . . . . . . . . 43
Perform the Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
Home Screen Display Selection. . . . . . . . . . . . . . . . . . . . . . 46
Use the Keypad to Operate the Drive . . . . . . . . . . . . . . . . . 48
Showing the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Change Parameter Setting Values. . . . . . . . . . . . . . . . . . . . 51
Save a Backup of Parameters . . . . . . . . . . . . . . . . . . . . . . . 53
Write Backed-up Parameters to the Drive . . . . . . . . . . . . . . 56
Verify Keypad Parameters and Drive Parameters . . . . . . . 59
Delete Parameters Backed Up to the Keypad. . . . . . . . . . . 62
Check Modified Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 64
Set Backlight to Automatically Turn OFF. . . . . . . . . . . . . . . 67
Show Information about the Drive . . . . . . . . . . . . . . . . . . . . 70
7. Fault Diagnostics and Measures . . . . . . . . . . . . . . . 71
8. Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 73
WEEE Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9. Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10. Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Warranty Period and Scope . . . . . . . . . . . . . . . . . . . . . . . . . 75
About Application of This Product . . . . . . . . . . . . . . . . . . . . 77
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

1 Preface and Safety
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 5
1 Preface and Safety
◆Applicable Documentation
Document Description
YASKAWA AC Drive Option
LCD Keypad
Installation Manual
Read this manual first.
The manual contains basic information required to
install and wire the keypad.
This manual is packaged with the keypad.
YASKAWA AC Drive
Manuals
Refer to the manuals for the drive to which you
are installing this product for information about
drive settings.
The manuals provide detailed information on
basic installation, wiring, operation procedures,
functions, troubleshooting, and maintenance.
The manuals also include important information
about parameter settings and tuning the drive.
This manuals can be downloaded from Yaskawa’s
product and technical information websites
printed on the back cover.
Note:
This manual shows typical examples. Different drive models can have different
functions. Refer to the drive manuals for more information.
◆Glossary
•Drive:
–YASKAWA AC Drive GA500
–YASKAWA AC Drive GA700
–YASKAWA AC Drive GA800
–YASKAWA AC Drive CR700
–YASKAWA AC Drive CH700
•Keypad: YASKAWA AC Drive Option LCD Keypad

1 Preface and Safety
6YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
◆Registered Trademarks
•Company names and product names mentioned in this manual
are trademarks of those companies.
◆Supplemental Safety Information
Read and understand this manual before you install, operate, or do
maintenance on the option. Use this option as specified by this
manual and local codes.
The symbol marks in this section identify safety messages in this
manual. If you do not obey these safety messages, the hazards can
cause serious injury, death, or damage to the products and related
equipment and systems.
DANGER This signal word identifies a hazard that will cause
serious injury or death if you do not prevent it.
WARNING This signal word identifies a hazard that can cause
death or serious injuries if you do not prevent it.
CAUTION Identifies a hazardous situation, which, if not avoided,
can cause minor or moderate injury.
NOTICE This signal word identifies a property damage message
that is not related to personal injury.
■General Safety
General Precautions
•The figures in this manual can possibly include options and drives without covers
or safety shields to show detail. Install missing covers or safety shields before
you operate the drive. Use the option only as specified by the instructions in this
manual.
•The diagrams in this manual are only examples and are not always related to all
the products included in this manual.
•Yaskawa can change the products and specifications in this manual or the content
and presentation of the manual without notice to improve the product and/or the
manual.
•If you damage or lose manuals, contact a Yaskawa representative or the nearest
Yaskawa sales office shown on the rear cover of the manual, and tell them the
document number on the front cover to order new copies.

2 Overview
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 7
DANGER Do not ignore the safety messages in this manual. If you
ignore the safety messages in this manual, it will cause serious injury or death.
The manufacturer is not responsible for injuries or damage to equipment.
2 Overview
Connect the keypad option to the drive to do these basic
operations:
•Read and modify drive parameter settings
•Back up, restore, and verify drive parameters
•Operate and stop the drive
•Monitor drive operation status
◆Compatible Products
Product Series Drive Software Version
*1
GA500 All
GA700 All
GA800 All
CR700 All
CH700 All
*1 Refer to "PRG" on the drive nameplate for the software version number.
3 Receiving
1. Make sure that the keypad is not damaged and no parts are
missing.
Immediately contact the shipping company if the option or
other parts are damaged. The Yaskawa warranty does not
cover damage from shipping.
2. Make sure that the model number on the option nameplate and
the model shown in the purchase order are the same.

3 Receiving
8YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
Immediately contact the distributor where you purchased the
option or the Yaskawa sales office about problems with the
option.
◆Option Package Contents
Option Contents Quantity
LCD Keypad 1
Installation Manual 1

4 Keypad: Names and Functions
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 9
4 Keypad: Names and Functions
Figure 4.1 Keypad

4 Keypad: Names and Functions
10 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
Table 4.1 Keypad: Names and Functions
- Name Function
A
RUN LED
Illuminates to show that the drive is operating the motor.
The LED turns OFF when the drive stops.
Flashes to show that:
•The drive is decelerating to stop.
•The drive received a Run command with a frequency
reference of 0 Hz, but the drive is not set for zero speed
control.
Flashes quickly to show that:
•The drive received a Run command from the MFDI terminals
and is switching to REMOTE Mode while the drive is in
LOCAL Mode.
•The drive received a Run command from the MFDI terminals
when the drive is not in Drive Mode.
•The drive received a Fast Stop command.
•The safety function shut off the drive output.
•You pushed on the keypad while the drive is
operating in REMOTE Mode.
•The drive is energized with an active Run command and b1-
17 = 0 [Run Command at Power Up = Disregard Existing
RUN Command].
B
ALM LED
Illuminates when the drive detects a fault.
Flashes when the drive detects:
•An alarm
•An oPE parameter setting error
•A fault or alarm during Auto-Tuning
The light turns off during regular drive operation. There are no
alarms or faults.
C
microSD
Card
Insertion
Slot
The insertion point for a microSD card.

4 Keypad: Names and Functions
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 11
- Name Function
D
Function
Keys
F1, F2, F3
The menu shown on the keypad sets the functions for function
keys.
The name of each function is in the lower half of the display
window.
E
LO/RE LED
Illuminated: The keypad controls the Run command (LOCAL
Mode).
OFF: The control circuit terminal or serial transmission device
controls the Run command (REMOTE Mode).
Note:
•LOCAL: Use the keypad to operate the drive. Use the
keypad to enter Run/Stop commands and the frequency
reference command.
•REMOTE: Use the control circuit terminals or serial
transmission to operate the drive. Use the frequency
reference source in b1-01 and the Run command source in
b1-02.
F
LO/RE
Selection
Key
Switches drive control for the Run command and frequency
reference between the keypad (LOCAL) and an external source
(REMOTE).
Note:
•The LOCAL/REMOTE Selection Key continuously stays
enabled after the drive stops in Drive Mode. If the
application must not switch from REMOTE to LOCAL
because it will have a negative effect on system
performance, set o2-01 = 0 [LO/RE Key Function Selection
= Disabled] to disable .
•If the drive is receiving a Run command from an external
source, it will not switch between LOCAL and REMOTE.
GSTOP Key
Stops drive operation.
Note:
Push to stop the motor. This will also apply when a
Run command (REMOTE Mode) is active at an external
Run command source. Set o2-02 = 0 [STOP Key Function
Selection = Disabled] to disable in REMOTE
Mode.

4 Keypad: Names and Functions
12 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
- Name Function
H
Left Arrow
Key
•Moves the cursor to the left.
•Goes back to the previous screen.
Up Arrow
Key/Down
Arrow Key
/
•Scrolls up or down to show the next item or the previous
item.
•Selects parameter numbers, and increments or decrements
setting values.
Right Arrow
Key
(RESET)
•Moves the cursor to the right.
•Continues to the next screen.
•Restarts the drive to clear a fault.
ENTER Key •Enters parameter values and settings.
•Selects menu items to move between keypad displays.
•Selects each mode, parameter, and setting value.
I
RUN Key
Starts the drive in LOCAL Mode.
Starts the operation in Auto-Tuning Mode.
Note:
Before you use the keypad to operate the motor, push
on the keypad to set the drive to LOCAL Mode.
JUSB
Terminal
Insertion point for a USB cable. Uses a USB cable (USB
standard 2.0, type A - mini-B) to connect the keypad to a PC.
KRJ-45
Connector
Connects to the drive using an RJ-45 8-pin straight through UTP
CAT5e extension cable or keypad connector.
L
Clock
Battery
Cover
Remove this cover to install or replace the clock battery.
Note:
•You must supply the clock battery. It is not included with
the keypad.
•For information about the correct battery and the
installation procedure, refer to "Replacing the Keypad
Battery" (page 40).

4 Keypad: Names and Functions
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 13
WARNING Sudden Movement Hazard. If you change the control
source when b1-07 = 1 [LOCAL/REMOTE Run Selection = Accept Existing
RUN Command], the drive can start suddenly. Before you change the control
source, remove all personnel from the area around the drive, motor, and load.
Sudden starts can cause serious injury or death.

4 Keypad: Names and Functions
14 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
◆Indicator LEDs and Drive Status
LED Display Drive Status
RUN LED
Illuminated The drive is operating the motor.
Flashing
•The drive is decelerating to stop.
•The drive received a Run command with a
frequency reference of 0 Hz, but the drive is not
set for zero speed control.
•The drive received a DC Injection Braking
command.
Flashing
Quickly
•The drive received a Run command from the
MFDI terminals and is switching to REMOTE
Mode while the drive is in LOCAL Mode.
•The drive received a Run command from an
external source and the drive is not in Drive Ready
(READY) condition.
•The drive received a Fast Stop command.
•The safety function shut off the drive output.
•You pushed on the keypad while the
drive is operating in REMOTE Mode.
•The drive is energized with an active Run
command and b1-17 = 0 [Run Command at Power
Up = Disregard Existing RUN Command].
•When b1-03 = 3 [Stopping Method Selection =
Coast to Stop with Timer], the Run command is
disabled then enabled during the Run wait time.
•The drive received a DC Injection Braking
command.
•The voltage of the main circuit power supply
decreased, and the 24 V power supply is supplying
power only the the drive.
OFF The motor is stopped.

4 Keypad: Names and Functions
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 15
LED Display Drive Status
ALM LED
Illuminated The drive detects a fault.
Flashing
The drive detected one of the following:
•An alarm
•An oPE parameter setting error
•A fault or error during Auto-Tuning
Note:
The digital characters displayed on the keypad
will also flash.
OFF There are no drive faults or alarms.
LO/RE LED Illuminated The keypad controls the Run command (LOCAL
Mode).
OFF The control circuit terminal or serial transmission
device controls the Run command (REMOTE Mode).
■LED Flashing Statuses
Refer to Figure 4.2 for information about the differences between
flashing and “flashing quickly”.
Figure 4.2 LED Flashing Statuses
Figure 4.3 Relation between RUN indicator and Drive Operation
/

5 Installation Procedure
16 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
5 Installation Procedure
◆Section Safety
NOTICE Damage to Equipment. Correctly connect all pins and
connectors. If the pins and connectors are incorrect, it can cause damage to
equipment and incorrect operation.
NOTICE Damage to Equipment. Do not bend the communication
cables more than the bend radius specifications. If you bend the cables too
much, it can break the wires and loosen connections.
Note:
Use Yaskawa connection cables or recommended cables only. Incorrect cables can
cause the drive or option to function incorrectly.
◆Installing the Keypad on the Drive
1. Remove the keypad that shipped with the drive.
Figure 5.1 Remove the Keypad

5 Installation Procedure
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 17
2. Put the bottom of the keypad into position first, then
carefully push on the top of the keypad until the hook
clicks into place.
Figure 5.2 Attach the Keypad
◆Methods to Install a Remote Keypad
Installation Method Description Required Tools
External/Face-Mount
Installs the option on the
outside of the panel. An
optional installation bracket
is not necessary for this
installation.
Phillips screwdriver #2 (M3)
Internal/Flush-Mount
Encloses the keypad in the
panel. The front of the
keypad is flush with the
outside of the panel.
•Phillips screwdriver #2
(M3, M4)
•Installation support set A
(for mounting with
screws, model: 900-192-
933-001)
•Phillips screwdriver #2
(M3)
•Wrench (M4)
•Installation support set B
(for mounting with nut
clamp, model: 900-192-
933-002)

5 Installation Procedure
18 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
Note:
Installation support sets are sold separately. When there are weld studs on the
interior of the control panel, use installation support set B.
■Installation Procedure
The installation procedure is different for different drives.
Drive Procedure Page
GA700, GA800, CR700,
CH700
A21
GA500 B 30
■Optional Items
The optional extension cable and installation support set are
necessary for Internal/Flush-Mount installation.
Contact Yaskawa or your nearest sales representative to order
optional items.

5 Installation Procedure
YASKAWA TOEP C730600 97C LCD Keypad Installation Manual 19
Item Part
Number Notes
Extension cable
(1 m (3.3 ft.)) WV001 *1
Connects the keypad for remote
operation.
•RJ-45 8-pin straight through
•UTP CAT5e cable (1 m (3.3 ft.)/3 m
(9.8 ft.))
NOTICE Damage to
Equipment. Do not use this cable to
connect the drive to a PC. Failure to
obey will cause damage to the PC.
Extension cable
(3 m (9.8 ft.)) WV003 *1
Installation support set A
(screw clamp)
900-192-
933-001
Encloses the keypad in the panel.
•M3 screws: 6 mm (0.24 in.) depth
Phillips recessed pan head machine
screws (2)
•M4 screws: 10 mm (0.39 in.) depth
Phillips truss head screws (4) (for
panel thickness of 1 to 1.6 mm (0.04
to 0.06 in.))
Installation support set B
(nut clamp)
900-192-
933-002
Encloses the keypad in the panel.
When there are weld studs on the interior
of the control panel, use the installation
support set B (nut clamp).
•M3 screws: 6 mm (0.24 in.) depth
Phillips recessed pan head machine
screws (2)
*1 Part numbers for the U.S.A. are UWR0051 and UWR0052. Contact Yaskawa
or your nearest sales representative for more information.

5 Installation Procedure
20 YASKAWA TOEP C730600 97C LCD Keypad Installation Manual
■External Dimensions of Keypad
Figure 5.3 Exterior and Mounting Dimensions
Table 5.1 Dimensions mm (in)
W H D D1 D2 R *1 W1 W2 H1 d
65
(2.56)
106
(4.17)
16
(0.63)
8.2
(0.32)
1.6
(0.06)
≥ 53.8
(2.12)
44
(1.73)
15
(0.59)
78
(3.07) M3
*1 Minimum bending radius
NOTICE Damage to Equipment. Do not bend the communication
cables more than the bend radius specifications. If you bend the cables too
much, it can break the wires and loosen connections.