YASKAWA JVOP-KPLCB04AxB User manual

MANUAL NO. TOEPC7306000BA
YASKAWA AC Drive Option
HOA Keypad
Installation Manual
Type: JVOP-KPLCB04AxB
To properly use the product, read this manual thoroughly and retain for easy
reference, inspection, and maintenance. Ensure the end user receives this
manual.

This Page Intentionally Blank
2YASKAWA TOEPC7306000BA HOA Keypad Installation Manual

YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 3
Table of Contents
1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Registered Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . 6
2. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Keypad: Names and Functions . . . . . . . . . . . . . . . . . . . 8
AUTO LED and HAND LED Indications . . . . . . . . . . . . . . . . . .11
5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 13
Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remove the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Reattach the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connect the Keypad from a Remote Location . . . . . . . . . . . . 14
Optional Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
External Keypad Dimensions . . . . . . . . . . . . . . . . . . . . . 17
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replace the Keypad Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6. Check after Energizing the Drive . . . . . . . . . . . . . . . . 29
Make the Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Home Screen Display Selection. . . . . . . . . . . . . . . . . . . . . . 32
Show the Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Change Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . 35
Save a Backup of Parameters . . . . . . . . . . . . . . . . . . . . . . . 38
Write Backed-up Parameters to the Drive . . . . . . . . . . . . . . 40
Verify Keypad Parameters and Drive Parameters . . . . . . . 43
Delete Parameters Backed Up to the Keypad. . . . . . . . . . . 45
Check Modified Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 48
Set Backlight to Automatically Turn OFF. . . . . . . . . . . . . . . 51
Show Information about the Drive . . . . . . . . . . . . . . . . . . . . 54
7. Fault Diagnostics and Measures . . . . . . . . . . . . . . . 55
8. Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 57
WEEE Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9. Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

1 Preface and Safety
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 5
1 Preface and Safety
◆Applicable Documentation
Document Description
YASKAWA AC Drive Option
HOA Keypad
Installation Manual
Read this manual first.
The manual contains basic information required to
install and wire the keypad.
This manual is packaged with the keypad.
YASKAWA AC Drive
Manuals
Refer to the manuals for the drive to which you
are installing this product for information about
drive settings.
The manuals provide detailed information on
basic installation, wiring, operation procedures,
functions, troubleshooting, and maintenance.
The manuals also include important information
about parameter settings and tuning the drive.
This manuals can be downloaded from Yaskawa’s
product and technical information websites
printed on the back cover.
Note:
This manual shows typical examples. Different drive models can have different
functions. Refer to the drive manuals for more information.
◆Glossary
•Drive:
–YASKAWA AC Drive HV600
•Keypad: YASKAWA AC Drive Option HOA Keypad
◆Registered Trademarks
•Company names and product names mentioned in this manual
are trademarks of those companies.

1 Preface and Safety
6YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
◆Supplemental Safety Information
Read and understand this manual before you install, operate, or do
maintenance on the option. Use this option as specified by this
manual and local codes.
The symbol marks in this section identify safety messages in this
manual. If you do not obey these safety messages, the hazards can
cause serious injury, death, or damage to the products and related
equipment and systems.
DANGER This signal word identifies a hazard that will cause
serious injury or death if you do not prevent it.
WARNING This signal word identifies a hazard that can cause
death or serious injuries if you do not prevent it.
CAUTION Identifies a hazardous situation, which, if not avoided,
can cause minor or moderate injury.
NOTICE This signal word identifies a property damage message
that is not related to personal injury.
■General Safety
General Precautions
•The figures in this manual can possibly include options and drives without covers
or safety shields to show detail. Install missing covers or safety shields before
you operate the drive. Use the option only as specified by the instructions in this
manual.
•The diagrams in this manual are only examples and are not always related to all
the products included in this manual.
•Yaskawa can change the products and specifications in this manual or the content
and presentation of the manual without notice to improve the product and/or the
manual.
•If you damage or lose manuals, contact a Yaskawa representative or the nearest
Yaskawa sales office shown on the rear cover of the manual, and tell them the
document number on the front cover to order new copies.
DANGER Do not ignore the safety messages in this manual. If you
ignore the safety messages in this manual, it will cause serious injury or death.
The manufacturer is not responsible for injuries or damage to equipment.

2 Overview
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 7
2 Overview
Connect the keypad option to the drive to do these basic
operations:
•Read and modify drive parameter settings
•Back up, restore, and verify drive parameters
•Operate and stop the drive
•Monitor drive operation status
◆Compatible Products
Product Series Drive Software Version
*1
HV600 All
*1 Refer to "PRG" on the drive nameplate for the software version number.
3 Receiving
1. Make sure that the keypad is not damaged and no parts are
missing.
Immediately contact the shipping company if the option or
other parts are damaged. The Yaskawa warranty does not
cover damage from shipping.
2. Make sure that the model number on the option nameplate and
the model shown in the purchase order are the same.
Immediately contact the distributor where you purchased the
option or the Yaskawa sales office about problems with the
option.

4 Keypad: Names and Functions
8YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
◆Option Package Contents
Option Contents Quantity
HOA Keypad 1
Installation Manual 1
4 Keypad: Names and Functions
Figure 4.1 Keypad

4 Keypad: Names and Functions
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 9
Table 4.1 Keypad: Names and Functions
No. Name Function
A
AUTO LED *1 Illuminates to show that the drive is in AUTO Mode.
B
ALM LED
Illuminates when the drive detects a fault.
Flashes when the drive detects:
•An alarm
•An oPE parameter setting error
•A fault or alarm during Auto-Tuning
The LED turns off when there are no drive faults or
alarms.
CmicroSD Card
Insertion Slot
The insertion point for a microSD card.
D
Function Keys
(F1, F2, F3)
The menu shown on the keypad sets the functions for
function keys.
The name of each function is in the lower half of the
display window.
E
HAND LED
*1 Illuminates to show that the drive is in HAND Mode.
FHAND Key Sets drive operation to HAND Mode.
The drive uses the S5-01 [HAND Frequency Reference
Selection] setting.
G
OFF Key
Stops drive operation.
Note:
The OFF key has highest priority. Push to
stop the motor even when a Run command is active at
an external Run command source. Set o2-02 = 0
[STOP Key Function Selection = Disabled] to disable
priority.

4 Keypad: Names and Functions
10 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
No. Name Function
H
Left Arrow
Key
Moves the cursor to the left.
Up Arrow Key/
Down Arrow
Key
/
•Scrolls up or down to display the next item or the
previous item.
•Selects parameter numbers, and increments or
decrements setting values.
Right Arrow
Key (RESET)
•Moves the cursor to the right.
•Continues to the next screen.
•Clears drive faults.
ENTER Key •Enters parameter values and settings.
•Selects menu items to move the user between keypad
displays.
•Selects each mode, parameter, and set value.
I
AUTO Key
Sets drive operation to AUTO Mode.
The drive uses the b1-01 [Frequency Reference Selection
1] and b1-02 [Run Command Selection 1] settings.
Note:
Push on the keypad to set the drive to HAND
Mode before you use the keypad to operate the motor.
JUSB Terminal
Insertion point for a mini USB cable. Uses a USB cable
(USB standard 2.0, type A - mini-B) to connect the keypad
to a PC.
KRJ-45
Connector
Uses an RJ-45 8-pin straight through UTP CAT5e
extension cable or keypad connector to connect to the
drive.

4 Keypad: Names and Functions
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 11
No. Name Function
LClock Battery
Cover
Cover for the clock battery.
Note:
•The battery included with the keypad is for operation
check. It may be exhausted earlier than the expected
battery life described in the manual.
•Refer to “Maintenance & Troubleshooting Manual
(TOEPYAIHV6001)”for more information about
replacement procedure.
To replace the battery, use a Hitachi Maxell “CR2016
Lithium Manganese Dioxide Lithium Battery”or an
equivalent battery with these properties:
•Nominal voltage: 3 V
•Operating temperature range: -20 °C to +85 °C (-4 °F
to +185 °F)
MInsulation
Sheet
An insulating sheet is attached to the keypad battery to
prevent battery drain. Remove the insulation sheet before
you use the keypad for the first time.
*1 Refer to AUTO LED and HAND LED Indications on page 11 for more
information about AUTO LED and HAND LED indications.
◆AUTO LED and HAND LED Indications
Table 4.2 AUTO LED and HAND LED Indications
AUTO
LED HAND
LED Status
OFF OFF OFF Mode
OFF ON HAND Mode
OFF Long
blink
(50%
duty)
HAND Mode
•When the Frequency Reference is 0 or during
deceleration
•During PI Sleep
OFF Double
blink
HAND Mode

4 Keypad: Names and Functions
12 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
AUTO
LED HAND
LED Status
When you clear the Run command and enter the Run
command again during the time set in C1-02 [Deceleration
Time 1]
ON OFF AUTO Mode
Long
blink
(50%
duty)
OFF AUTO Mode
•When the Frequency Reference is 0 or during
deceleration
•During PI Sleep
Double
blink
OFF AUTO Mode
When an MFDI sends a Fast Stop signal to stop the drive
Figure 4.2 AUTO LED and HAND LED Timing Status

5 Installation Procedure
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 13
Figure 4.3 LEDs and Drive Operation in AUTO and HAND Modes
5 Installation Procedure
◆Section Safety
NOTICE Damage to Equipment. Correctly connect all pins and
connectors. If the pins and connectors are incorrect, it can cause damage to
equipment and incorrect operation.
NOTICE Damage to Equipment. Do not bend the communication
cables more than the bend radius specifications. If you bend the cables too
much, it can break the wires and loosen connections.
Note:
Use Yaskawa connection cables or recommended cables only. Incorrect cables can
cause the drive or option to function incorrectly.
◆Remove the Keypad
Push down the tab on the top of the keypad, then pull the keypad
forward to remove it from the drive.

5 Installation Procedure
14 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Figure 5.1 Remove the Keypad
◆Reattach the Keypad
Put the bottom of the keypad into position first, then carefully push
on the top of the keypad until the hook clicks into place.
Figure 5.2 Reattach the Keypad
◆Connect the Keypad from a Remote Location
Use the information in Table 5.1 to install the keypad in the best
location for your application.

5 Installation Procedure
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 15
Table 5.1 Keypad Installation Method
Installation Method Features Necessary Tools and
Installation Support
Sets
Outside of the control
panel
Simplified installation is
possible. Separate
installation support sets are
not necessary.
Phillips screwdriver #2
(M3)
Inside of the control panel
Keypad does not extend
farther than the front of the
control panel.
•Phillips screwdriver #2
(M3, M4)
•Installation support set
A (for mounting with
screws, model: 900-
192-933-001)
•Phillips screwdriver #2
(M3)
•Wrench (M4)
•Installation support set
B (for mounting with
nut clamp, model: 900-
192-933-002)
Note:
Installation support sets are sold separately. If there are weld studs inside the
control panel, use installation support set B. Contact Yaskawa or your nearest sales
representative to make an order.
NOTICE Do not let unwanted objects, for example metal
shavings or wire clippings, fall into the drive during drive installation. Put a
temporary cover over the drive during installation. Remove the temporary cover
before start-up. Unwanted objects inside of the drive can cause damage to the
drive.
■Optional Items
The optional extension cable and installation support set are
necessary for Internal/Flush-Mount installation.
Contact Yaskawa or your nearest sales representative to order
optional items.

5 Installation Procedure
16 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
Item Part
Number Notes
Extension cable
(1 m (3.3 ft)) WV001 *1
Connects the keypad for remote
operation.
•RJ-45 8-pin straight through
•UTP CAT5e cable (1 m (3.3 ft)/3 m
(9.8 ft))
NOTICE Damage to
Equipment. Do not use this cable to
connect the drive to a PC. Failure to
obey will cause damage to the PC.
Extension cable
(3 m (9.8 ft)) WV003 *1
Installation support set A
(screw clamp)
900-192-
933-001
Encloses the keypad in the panel.
•M3 screws: 6 mm (0.24 in) depth
Phillips recessed pan head machine
screws (2)
•M4 screws: 10 mm (0.39 in) depth
Phillips truss head screws (4) (for
panel thickness of 1 to 1.6 mm (0.04
to 0.06 in))
Installation support set B
(nut clamp)
900-192-
933-002
Encloses the keypad in the panel.
When there are weld studs on the interior
of the control panel, use the installation
support set B (nut clamp).
•M3 screws: 6 mm (0.24 in) depth
Phillips recessed pan head machine
screws (2)
*1 Part numbers for the U.S.A. are UWR0051 and UWR0052. Contact Yaskawa
or your nearest sales representative for more information.

5 Installation Procedure
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 17
■External Keypad Dimensions
Figure 5.3 Exterior and Mounting Dimensions
*1 Minimum bending radius
NOTICE Damage to Equipment. Do not bend the communication
cables more than the bend radius specifications. If you bend the cables too
much, it can break the wires and loosen connections.

5 Installation Procedure
18 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
■Procedure
Install to the Outside of a Control Panel
1. Use the panel cut-out dimensions in Figure 5.4 to cut an
opening in the control panel for the keypad.
Figure 5.4 Panel Cut-Out Dimensions to Attach Outside of
Control Panel
22
(0.87)

5 Installation Procedure
YASKAWA TOEPC7306000BA HOA Keypad Installation Manual 19
2. Remove the keypad from the drive.
A - Keypad
Figure 5.5 Remove the Keypad
3. Put the keypad on the outside of the control panel.
Use M3 screws (6 mm (0.24 in) depth cross-recessed pan
head screws) to attach the keypad from the inside.
Tighten the screws to a tightening torque of 0.49 N∙m to
0.73 N∙m (4.34 in∙lb to 6.46 in∙lb).

5 Installation Procedure
20 YASKAWA TOEPC7306000BA HOA Keypad Installation Manual
A - Keypad
B - M3 screws
C - Enclosure panel
D - Screw mounting hole
Figure 5.6 Mount to the Outside of Control Panel