YSI WaterLog Series User manual

Model
System 5000TM
Owner's Manual
Revision: 1.4.2

Table of Contents
User Agreement/WATERLOG Warranty......................................W-1
®
Chapter1 Introduction.......................................................1-1
System5000Overview......................................................1-1
Features..................................................................1-2
ModelsandOptionCards....................................................1-3
UnpackingtheSystem5000..................................................1-4
AdditionalSupportandDocumentation.........................................1-4
Chapter2 HardwareOverview................................................2-1
TopView.................................................................2-1
TouchScreenInterface....................................................2-1
LEDIndicators..........................................................2-1
SDCardSlot............................................................2-1
FrontPanel................................................................2-2
ViewStatusButton.......................................................2-2
USBPorts..............................................................2-2
EthernetPort............................................................2-2
RS-232Ports............................................................2-3
SDI-12Ports............................................................2-4
Switched+12VoltExcitation...............................................2-4
PowerConnection........................................................ 2-4
ACInput...............................................................2-4
DigitalI/O..............................................................2-4
AnalogInputSection. ....................................................2-5
4to20Milliamp(4-20mA)Output. .........................................2-6
OptionCards..............................................................2-7
PrecisionPressureSensorModule...........................................2-7
Analog/DigitalExpansionModule........................................... 2-8
InstallingPlug-inOptionModules........................................... 2-9
Chapter3 MenuOrientation..................................................3-1
TheMainMenu............................................................ 3-1
ScreenDesignandLayout.................................................... 3-2
SystemFamiliarization......................................................3-2
Chapter4 ManagingTasks...................................................4-1
ConceptofaTask.......................................................... 4-1
Timevs.Event-drivenTasks. .............................................. 4-1
ManageTasksScreen.......................................................4-2
Creating/EditingaTask......................................................4-3

NamingaTask..........................................................4-3
Selecting/EditinganInput..................................................4-4
AdjustingtheScanRate.................................................4-5
AdvancedScanningOptions. ............................................4-6
SettingPrecision,Slopes,andOffsets......................................4-8
CalibratingSensors.....................................................4-9
UsingCustomFunctions. ..............................................4-10
AddingOutputs.........................................................4-15
OutputRatesandConditions............................................ 4-16
RemovingOutputs. ..................................................... 4-17
RunningaTask.........................................................4-17
DeletingaTask...........................................................4-18
Chapter5 Inputs............................................................5-1
InputPropertiesScreens.....................................................5-1
AC-In.................................................................... 5-2
AnalogIn................................................................. 5-3
BasicProgram(Input).......................................................5-5
BatteryVoltage............................................................5-6
DigitalIn.................................................................5-7
Level..................................................................5-7
Frequency..............................................................5-8
EventCounter........................................................... 5-8
QuadCounter...........................................................5-9
InternalTemperature.......................................................5-10
ModbusMaster(Input).....................................................5-10
ModbusSlave(Input)......................................................5-11
SDI-12Sensor............................................................5-11
User-DefinedTask.........................................................5-13
Chapter6 Outputs. .........................................................6-1
OutputPropertiesScreens.................................................... 6-1
LogToFile...............................................................6-2
CreatingaNewLogFile...................................................6-2
UsinganExistingLogFile................................................. 6-3
LogToFileProperties. ...................................................6-3
ConfiguringtheLogFile...................................................6-4
AdvancedLoggingOptions.............................................. 6-7
GOES....................................................................6-8
ConfiguringtheGOESRadio..............................................6-10
GOESSelf-TimedOptions................................................6-12
Self-TimedDataSettings...............................................6-14
Self-TimedDataSetup.................................................6-17
GOESRandomOptions..................................................6-21
RandomDataSetup...................................................6-22
GOESRadioDiagnostics.................................................6-23
GOESMiscellaneous....................................................6-25

CommonGOESTerms. ...............................................6-25
UnderstandingBinaryData. ............................................6-27
JulianDayTables.....................................................6-31
Deciphering Downlink Message Headers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
BasicProgram(Output).....................................................6-35
4-20mAOut..............................................................6-36
DigitalOut...............................................................6-38
ModbusMaster(Output).................................................... 6-40
ModbusSlave(Output)..................................................... 6-40
Switched12VOut.........................................................6-41
Chapter7 Basic5000........................................................7-1
Basic5000Overview. ......................................................7-1
BasicFeatures.............................................................7-1
BasicProgramManagement..................................................7-2
InstallingaBasic5000Program...............................................7-2
EditingBasicProgramOptions................................................7-3
DebuggingaBasicProgram..................................................7-4
Chapter8Modbus...........................................................8-1
ModbusOverview..........................................................8-1
SupportedFunctionCodes.................................................8-1
ConfiguringModbus........................................................8-2
Determining Modbus Master or Modbus Slave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
CreatingaNewPort......................................................8-3
UsinganExistingPort....................................................8-3
PortSettings............................................................8-4
ConfiguringModbusRegisters..............................................8-5
Chapter9 DataFileManager.................................................9-1
FileOperations. ........................................................... 9-1
ArchivingLogFiles.........................................................9-2
Saving/Loading System 5000 Configurations.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
UpdatingSystem5000Firmware..............................................9-4
Chapter 10 System Setup - General Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
GeneralSetupScreen. .....................................................10-1
Date&Time.............................................................10-2
DiagnosticsMenu.........................................................10-3
Analog&4-20mATesting................................................10-3
DigitalTesting. ........................................................10-4
MainboardTesting......................................................10-4
MiscellaneousTesting. .................................................. 10-5
SerialPortsTesting...................................................... 10-5
Help&Documentation..................................................... 10-6

PasswordProtection. ...................................................... 10-7
SystemInformation........................................................10-9
SystemSettings..........................................................10-10
GlobalTaskOptions....................................................10-11
SystemTimeouts.......................................................10-12
SystemCut-offs........................................................10-13
Chapter 11 System Setup - Communications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
CommunicationsScreen.................................................... 11-1
DirectPCConnect.........................................................11-2
GOESConfiguration....................................................... 11-2
ListeningPortsSetup.......................................................11-3
ListeningPortPrograms.................................................. 11-4
ConfiguringNetworkListeningPorts........................................11-4
ConfiguringSerialListeningPorts..........................................11-5
NetworkSetup............................................................11-6
RemoteAssistance.........................................................11-7
SDI-12TransparentMode...................................................11-8
UsingExtendedCommands..............................................11-10
Chapter 12 System Setup - Inputs & Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Inputs&OutputsScreen....................................................12-1
BasicProgramManagement.................................................12-2
LogFileConfiguration..................................................... 12-3
TasksOverview...........................................................12-4
ViewStatusScreen........................................................12-5
Chapter13 ConnectingwithaPC.............................................13-1
DirectPCConnect.........................................................13-1
ConfiguringtheSystem5000 ............................................13-1
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Connecting via Network (Ethernet) Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
Connecting via USB or Serial (COM) Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
USB Virtual Serial Port Driver Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
PCNetworkingSetup.................................................. 13-6
Acting as an External USB Hard Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
UsingaWebBrowser...................................................13-17
Using VNC (Virtual Network Computing).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Chapter 14 Maintenance and Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Maintenance. ............................................................14-1
TouchscreenCalibration..................................................14-1
Troubleshooting...........................................................14-2
GeneralDataCollection..................................................14-2
SDI-12Communications. ................................................14-3
GOESTransmissions....................................................14-3

Appendix A System 5000 Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B Pressure Sensor Option Module Specifications.. . . . . . . . . . . . . . . . . . . . . . . . B-1
Appendix C Analog/Digital Option Module Specifications.. . . . . . . . . . . . . . . . . . . . . . . . C-1

User Agreement/
WATERLOG Warranty
®
1. NATURE OF THE PRODUCT
This agreement accompanies a pressure measuring/data collection system comprising firmware,
circuitry and other electronic equipment in an enclosed housing, and packaged together with written
instructional materials. The packaged electronic circuitry and instructional materials herein are
collectively referred to as the “PRODUCT.” The PRODUCT is made available from DESIGN
ANALYSIS ASSOCIATES, INC., of 75 West 100 South, Logan, Utah 84321 (hereinafter referred to as
“DESIGN ANALYSIS”), and contains information and embodies technology that is confidential and
proprietary to DESIGN ANALYSIS, and the availability and use of the PRODUCT is extended to you,
the USER, solely on the basis of the terms of agreement which follow.
2. ACKNOWLEDGMENTS BY USER
Opening the package which encloses the accompanying PRODUCT indicates your acceptance of the
terms and conditions of this agreement and constitutes an acknowledgment by you of the confidential and
proprietary nature of the rights of DESIGN ANALYSIS in the PRODUCT.
3. DUTIES OF YOU, THE USER
In consideration for the access to and use of the PRODUCT extended to you by DESIGN ANALYSIS
and to protect the confidential and proprietary information of DESIGN ANALYSIS, USER agrees as
follows:
(a) USER agrees that they will not remove from the exterior of the housing of the
PRODUCT any safety warnings or notices of proprietary interest placed thereon by
DESIGN ANALYSIS.
(b) USER agrees that they shall not disassemble or otherwise reverse engineer the
PRODUCT.
(c) USER agrees to treat the PRODUCT with the same degree of care as USER exercises in
relation to their own confidential and proprietary information.
4. TERM
USER may enjoy these rights only as long as their possession of the PRODUCT shall continue to be
rightful. These rights will cease if the PRODUCT is returned to DESIGN ANALYSIS under the terms of
any redemption offer, warranty, or money-back guarantee, or if USER transfers the PRODUCT to
another party on terms inconsistent with this agreement.
5. LIMITED WARRANTY
(a) What is Covered
DESIGN ANALYSIS warrants that for a period of twelve months from the time of delivery the
functions to be performed by the PRODUCT will be substantially in compliance with USER
documentation. DESIGN ANALYSIS also warrants that the PRODUCT will be free from
defects in materials and workmanship for a period of ONE YEAR from the date of delivery.
System 5000 User Agreement/WATERLOG Warranty W-1
®

(b) What USER Must Do
If the product fails to satisfy the above warranty, USER must notify DESIGN ANALYSIS in
writing within the applicable period specified above and reasonably cooperate with the directions
they received from DESIGN ANALYSIS.
(c) What DESIGN ANALYSIS Will Do
DESIGN ANALYSIS will repair the PRODUCT or will endeavor to provide a replacement of the
same within a reasonable period of time. In the event that DESIGN ANALYSIS is unable to
make the necessary repairs or replacement within a reasonable period of time, the original
purchase price will be refunded upon the return of the PRODUCT to DESIGN ANALYSIS.
(d) Limitations
(i) THE ENTIRE REMEDY FOR BREACH OF THIS LIMITED WARRANTY
SHALL BE LIMITED TO REPLACEMENT OF THE DEFECTIVE PRODUCT
OR REFUNDING OF THE PURCHASE PRICE, AS SET FORTH ABOVE.
IN NO EVENT WILL THE LIABILITY OF DESIGN ANALYSIS TO USER
OR TO ANY OTHER PARTY EXCEED THE ORIGINAL PURCHASE PRICE
OF THE PRODUCT, REGARDLESS OF THE FORM OF THE CLAIM.
(ii) EXCEPT FOR THE EXPRESS WARRANTIES ABOVE, DESIGN ANALYSIS
SPECIFICALLY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,
WITHOUT LIMITATION, ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
(iii) UNDER NO CIRCUMSTANCES WILL DESIGN ANALYSIS BE LIABLE
FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR ANY
OTHER DAMAGES OR CLAIMS ARISING FROM THE USE OF THIS
PRODUCT, THIS INCLUDES LOSS OF PROFITS OR ANY OTHER
COMMERCIAL DAMAGES, EVEN IF ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES. IN NO EVENT WILL DESIGN ANALYSIS BE LIABLE
FOR ANY CLAIMS, LIABILITY, OR DAMAGES ARISING FROM
MODIFICATION MADE THEREIN, OTHER THAN BY DESIGN
ANALYSIS.
(iv) THIS LIMITED WARRANTY GIVES USER SPECIFIC LEGAL RIGHTS.
USER MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THOSE
LIMITATIONS OR EXCLUSIONS MAY NOT APPLY.
6. GOVERNING LAW
This Agreement and its validity and interpretation shall be governed by the laws of the State of Utah,
notwithstanding any choice of law rules of Utah or any other state or jurisdiction.
W-2 User Agreement/WATERLOG Warranty System 5000
®

Chapter 1
Introduction
Chapter 1 Introduction
System 5000 Overview
The System 5000 is the next generation data logger / data collection platform (DCP) using a
TM
touch screen interface for standard and advanced data logging applications. Optional plug-in
modules allow the data logger to be configured for a wide variety of monitoring, data logging,
and SCADA applications. Current option modules include:
• Precision pressure sensor module
• Analog/Digital expansion module
Multiple configurations are available using additional expansion cards and an internal GOES
transmitter. Specifications for System 5000 and all option modules are available in the
TM
Appendices.
System 5000 Introduction 1-1
TM

Features
• Easy to read 5.7" 1/4 VGA TFT color touch screen display with LED backlight
• Easy to use graphical user interface with built in help menus - no external device
(e.g. laptop) required for setup, programming, or data retrieval
• Simple expandability for additional analog channels, digital ports, RS-232 ports,
and pressure sensors using plug-in option modules
• Low power usage
• LINUX operating system
• 32-bit, 192-MHz, Arm-9 processor
• 1 Gigabyte internal data logging memory (expandable to 4Gigabytes)
• 10/100Mbit/s Ethernet port for remote programming and data retrieval
• MM/SD Card slot for simple data retrieval or firmware upgrading
• Two (2) USB Host ports for fast and simple data retrieval or firmware upgrading
• USB Device port to allow the System 5000 to appear as a mass storage device
• Two (2) RS-232 serial ports with variable baud rates up to 115.2 Kbps
• Built in speaker with digital audio
• View Status/Push-to-read button (view data without opening the cover)
• Temperature compensated real time clock with lithium backup battery
• Plug-in terminal strip connectors
• Fiberglass enclosure with lexan window
• Operates over a wide temperature range: - 40EF to +140EF (- 40EC to +60EC)
• Quick data retrieval via SD, USB (12Mbit/s) or Ethernet (10/100Mbit/s)
• Four general purpose analog input channels
• Four digital I/O ports
• Switch closure event counters
• AC frequency counter allows direct input for wind speed sensors, etc
• Designed to output a 4-20 mA signal (No external module required)
• SDI-12 Master mode
• Common interface support for 100, 300, and 1200 Baud GOES Transmitters
• Multi-tasking design (ability to configure system while measurements occur)
• Programmable, independent scan rates, scan offsets, start times, stop times and
output conditions fully supported
• Time and event-driven (via digital ports) operations
• Ability to record to multiple non-volatile data/log files
• Support for basic to complex math operations for non-linear sensors
• Built in BASIC language interpreter seamlessly integrates user-created Basic 5000
programs for custom/advanced operations
• MODBUS Master and Slave support (RTU, ASCII, and TCP)
1-2 Introduction System 5000TM

Models and Option Cards
The System 5000 comes in a variety of configurations to support simple to complex setups. The
following base models are currently available:
• System 5000
• System 5000Plus (Integrated with a High Data Rate GOES Radio Transmitter)
All models allow up to three plug-in option modules to be added for simple expandability and are
field upgradable. Some option modules may take up more than one slot when installed.
The following plug-in option modules are currently available:
• Precision pressure sensor module
• Analog/Digital expansion module (adds one RS-232 port, 8 analog channels, one
+5 Volt reference, one AC-In, four digital ports, and one 4-20mA signal output)
More detailed information regarding the individual option modules can be found in Chapter 2.
System 5000 Introduction 1-3
TM

Unpacking the System 5000
When unpacking the System 5000 , make sure all the components ordered are received and are
TM
in working condition. The basic configuration of the System 5000 includes the following:
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Main Deliverables:
• The System 5000 base unit
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• Sensor connection terminal blocks
• Hard copy of the “Getting Started Guide”
• 6FT USB 2.0 Cable (Data Cable)
Optional Items:
• Expansion Module(s)
• Cables
• Sensors
• SD Memory Card
• USB Thumb Drive
Additional Support and Documentation
The web page at http://www.waterlog.com will provide ongoing support for the System 5000TM
data loggers and DCP products. This includes additional manuals (e.g. Basic 5000 User Manual),
new versions of the main manual, new firmware updates, brochures, technical notes, PC support
software, example Basic programs, etc.
1-4 Introduction System 5000TM

Chapter 2
Hardware Overview
Chapter 2 Hardware Overview
Top View
Touch Screen Interface
Primary access to the System 5000 Software is managed through the ¼ VGA touch screen
TM
display on top of the unit. The touch screen is used to view, edit, and configure the system
settings and operations.
LED Indicators
Three LEDs exist on the top panel: the Power LED, the Active LED, and the SD Card LED. The
Power and Active LED indicate the general status of the System 5000 during normal
TM
operations. The Power LED blinks every five seconds while power is applied to the unit. The
Active LED illuminates when the unit is taking measurements, collecting data or performing
other background tasks. While navigating the menus of the System 5000 , if any scanning or
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other background operations occur, the Active LED will blink continuously until the scan or
operation has completed. The SD Card LED only blinks when SD Card activity occurs.
SD Card Slot
The SD memory card slot is used to transfer data and other files to and from the System 5000 .
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Once a card has been placed in the slot, the data can be accessed through the Data File Manager.
System 5000 Hardware Overview 2-1
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Front Panel
View Status Button
The View Status button allows quick access to the system status screen without opening the lid.
The status screen shows the current Tasks on the system along with their last measurement date,
time, and value. A simple press of the View Status button selects the next Task on the screen. A
new measurement of the selected Task can be retrieved by holding down the View Status button.
If no Task is selected, holding the View Status button will request a new measurement for all
Tasks. New measurement data is reported onscreen as it occurs.
USB Ports
A total of three USB connections exist on the front panel. The two USB-A connectors are
provided to connect an external USB “Device”, such as a USB Flash drive, for downloading or
uploading data to the System 5000 internal memory using the Data File Manager. The USB-B
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connector is provided to allow a direct connection from the System 5000 to a computer. When
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connected in this manner, the System 5000 can be seen as an external hard disk on the
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connected computer, allowing data files to be easily downloaded or firmware files uploaded
using drag and drop. The port can also be used as a virtual serial port, enabling the same menu
system that exists on the touchscreen to be available on the connected computer.
Ethernet Port
The Ethernet port is a 10/100 BaseT port allowing the System 5000 to connect to a Local Area
TM
Network or a Wide Area Network (Internet). Remote operation and file transferring, System
5000 programming, and ports listening for incoming connections (e.g. simple web pages) can
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all be done through this port. The port is only active when the system is not in its low-power
sleep and indicates its status via two LEDs in the top corners of the port.
2-2 Hardware Overview System 5000TM

RS-232 Ports
Two RS-232 ports are provided to connect to a PC, GOES Transmitter, modem, remote display,
or other standard serial communication equipment. These ports are configured as a DTE type of
device. This means they will plug directly into a modem (DCE type device), but will require a
NULL modem adaptor and possible gender changer if connected to a PC (DTE type device). The
NULL modem cable crosses the communication lines allowing two similar devices to
communicate. The pin out for the RS-232 ports is shown below.
SERIAL PORT PIN-OUT
PIN DIRECTION NAME
1 Input Data Carrier Detect (DCD)
2 Input Receive Data (RD)
3 Output Transmit Data (TD)
4 Output Data Terminal Ready (DTR)
5 N/A Ground (GND)
6 Input Data Set Ready (DSR)
7 Output Request To Send (RTS)
8 Input Clear To Send (CTS)
9 Input Ring Indicator (RI)
System 5000 Hardware Overview 2-3
TM

SDI-12 Ports
The SDI-12 Ports are provided to connect SDI-12 compatible sensors. Standard SDI-12 sensors
have a minimum of three wires, which are +12V, Data, and Gnd. There are two SDI-12 ports, as
shown above, for ease of connecting multiple SDI-12 sensors.
Switched +12 Volt Excitation
The Switched +12 volt excitation is provided to power sensors and, by default, this port is always
on. There are sensors that only need to be powered when being measured. To save on power
consumption, this port can be programmed to turn on only during scans.
Power Connection
The Power connection is the main System 5000 power and ground. The power LED on the
TM
front panel will blink every five seconds when sufficient power is connected.
AC Input
The AC Input is provided to connect sensors that have a low level AC output like wind speed
sensors. A wind speed sensor has at least two connections: Signal (ACIn) and Reference (Dgnd).
Digital I/O
The Digital I/O connections can be configured independently as inputs or outputs. In the input
mode, the signal has an internal pull up resistor of 47K Ohms. This allows a switch closure to
ground to activate the input. It can also be driven using normal logic levels. As an output, a
100-Ohm protection resistor limits the drive capability. The output will still be about 4.0 volts
with a 10.0mA or less load. When a pair of digital I/O pins is configured as inputs, they may be
used as a quadrature shaft encoder input.
2-4 Hardware Overview System 5000TM

Analog Input Section
The lower right terminal strip is used for analog input functions. This includes four analog
inputs, two analog grounds, and one +5Vref excitation connection.
Analog Input Channels
There are four analog input channels labeled Vin1 to Vin4. The standard input range for all
channels is 0 to 5 volts; however, because the Analog to Digital converter is highly accurate, it
can accurately measure low level ranges as well. Differential measurements can also be made on
channels Vin1 and Vin2 or on channels Vin3 and Vin4.
Analog Grounds
There are two analog ground connection points. In order to preserve signal integrity, it is
important to use the analog grounds only for sensors connected to the analog section. The current
flowing through an analog sensor is relatively small and normally very stable. If a digital sensor
has its ground connection tied into the analog ground, the currents from the digital sensor will
flow through the analog circuitry causing voltage level shifts and noise based on digital
switching. There should be sufficient digital ground connection points for the digital sensors.
Power grounds should not be connected to analog grounds.
Switched +5.00 Volt Reference Excitation
The +5Vref output is used for analog sensors requiring a precision reference voltage. The
maximum output current is 10 milliamps. The Analog to Digital converter uses this excitation for
its reference to provide a ratio-metric relationship for sensors using this excitation.
System 5000 Hardware Overview 2-5
TM

4 to 20 Milliamp (4-20mA) Output
The 4-20mA output connection points are at the far right of the lower terminal strip.
Several instrumentation applications use sensors that provide an industry standard 4-20 milliamp
output signal. The System 5000 data logger / DCP can output a 4-20mA signal based on any of
TM
its inputs. For example, a user may want to connect a temperature probe to the System 5000TM
and convert the temperature value into a 4-20mA output. A temperature probe on Analog
Channel 1 that produces a 0 to 5 volt output representing 0 to 100 degrees Celsius could easily be
setup to produce a 4-20 mA output that represents the 0 to 100 degrees. The System 5000 does
TM
not actually output a 4-20mA signal, but rather controls the current in an isolated externally
powered loop. The following figure shows a basic connection diagram.
2-6 Hardware Overview System 5000TM