Zip ChillTap Extra User manual

Page 1 of 8 ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01
Zip ChillTap Extra
®
Filtered Ambient and Chilled drinking water
Affix Model Number Label Here
Installation and Operating Instructions

ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01 Page 2 of 8
Contents
Safety \ Information
Safety Information ............................................................................................................................................. Page 2 - 3
Technical Data / Installation Requirements...............................................................................................................Page 3
Spare Parts & Accessories .......................................................................................................................................Page 3
Installation Instructions...................................................................................................................................... Page 3 - 5
Commissioning........................................................................................................................................................Page 6
Operating Procedure................................................................................................................................................Page 6
Maintenance............................................................................................................................................................Page 6
Cleaning ..................................................................................................................................................................Page 7
Service ....................................................................................................................................................................Page 7
End of Life Disposal .................................................................................................................................................Page 7
Warranty Information ...............................................................................................................................................Page 8
Contact Details ........................................................................................................................................................Page 8
WARNING:
• Please read all installation requirements, installation procedures and precautions before installing any Zip ChillTap.
• Never attempt to install any Zip ChillTap without reading all of the applicable instructions.
• Installation, commissioning and maintenance of this appliance must only be carried out by a competent installer who
will then be responsible for adhering to all relevant standards and regulations.
• Appliance to be wired to a double pole switched fused spur with a minimum breaking capacity of 13A. The circuit
should be protected by a suitably rated RCD.
• Installation must comply with current IEE regulations and any Local Authority requirements.
• This appliance must be earthed.
• Check that the power supply is switched off prior to electrical connection.
• The appliance, its wiring and piping must not be modified in any way.
• In case of malfunction isolate the power supply immediately. In case of leaks also isolate the water supply. Repairs
must only be carried out by Zip Heaters (UK) Ltd or an authorised Zip service engineer.
• If the power supply cable is damaged it must be replaced by a Zip Service Engineer or a qualified electrician.
• The power supply cable must be adequately secured and power outlet must be in a safe and accessible position after
installation.
• Check that the power supply is switched off prior to electrical connection.
• Do not remove the appliance cover under any circumstances without first isolating the appliance from the power supply.
• This unit is designed for indoor use and must not be installed outdoors or exposed to the elements.
WARNING: Situations that could cause injury to yourself or others.
CAUTION: Situations that could cause damage to your appliance or other equipment.
NOTE: Notes, usage tips or additional information.
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY.
NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO
SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY.
RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

Page 3 of 8 ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01
Technical Data / Installation requirements
Spare Parts & Accessories
• Power supply: 220-240V AC 50Hz for connection via a double pole switched fused spur with a minimum breaking
capacity of 13A. The circuit should be protected by a suitably rated RCD.
• Operating temperatures: 5ºC - 35ºC.
Installation Requirements:
• A potable water supply with a minimum supply pressure of 0.07 MPa - 0.7 MPa (0.7 bar to 7 bar).
For best results we recommend minimum static pressure of 0.2 MPa (2 bar).
• NOTE! We recommend you supply and install an isolating valve in the supply line before the connection to the product
as an independent means of isolating the water in order to carry out maintenance or servicing.
• Site the chiller unit into the cupboard as close to the proposed outlet tap position as is possible, to minimise the
length of tubing exposed between the chiller unit and the tap.
• Allow at least 50mm around the chiller unit to permit free airflow. Both the top and the front of the chiller must
remain accessible for servicing purposes.
Model Chilled
Water
Ambient
Water
Chilled Water
glasses* per hour
@ 5 - 10°C
Initial Draw
Glasses*
Recovery
Glasses*
Total rating
Watts
Weight
Empty
Kg**
Weight
Full
Kg
Under-Sink
W x H x D
CT1/140 ü ü 140 8 140 300 22.7 24.27 353 x 291 x 385
*Standard Glass = 200ml ** Weight is chiller unit only wit no accessories
Font Kit.............................................................ZT004
Sub Micron Filter ..............................................ZT002
Pressure Reducer set at 0.35 MPa (3.5 bar) .....AQ3
*Water Block (Water Shut Down System) ..........HE45004
*The recommended optional Water Block is ideal for limiting potential leakage
and resulting water damage from water chillers and their supply pipe work
which are subject to mains water pressure.
It is easily installed via standard ¾” BSP water connection and can be pre-set
from 5 to 50 litres. The Water Block also incorporates a non-return valve.
HE45004
• This appliance must not be used by any person (including children) with limited physical, sensorial or mental
abilities or failing experience and / or knowledge unless they are supervised by a person responsible for their safety
or received instructions about how to use the appliance.
• Children should be supervised in order to make sure that they do not play with the appliance.
• The appliance must only be used when correctly installed and in perfect working order.
• This product is approved to the LVD and EMC directives and CE endorsed.
• Zip Heaters (UK) Ltd cannot be held liable for any damages caused by failure to observe these instructions.
Please leave these instructions with the end user after installation.
To ensure you have a copy of the latest instructions please visit www.zipheaters.co.uk.
Caution: Refrigerant
• The ChillTap contains R134a refrigerant under pressure. No part of the unit should be exposed to a naked flame.
• Maintenance of the refrigeration unit must be carried out by an accredited service provider or qualified refrigeration
mechanic.
Safety \ Information Cont.

ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01 Page 4 of 8
Installation Instructions
Installing the Chiller
Site the chiller unit in the cupboard as close to the proposed outlet tap position as is
possible to minimise the length of tubing exposed between the chiller unit and the outlet
tap.
Allow at least 50mm around the chiller unit to permit free airflow. Both the top and the
front of the chiller must remain accessible for servicing purposes.
Installing the Tap
• Position and install the tap at the back of the sink or on the Font where there is a
minimum 52mm wide flat area within the draining area of the sink.
• NOTE: The diameter of the base of the tap is 50mm.
• Make sure the selected position allows the carafe filler spout to overhang the sink
bowl.
• Use a 35mm sheet metal punch to create a neat hole without burrs.
• Remove the large nut with the brass and rubber washers from the base of the tap,
leaving the rubber-sealing ring (o-ring) in place.
• Fit the tap and seal to the sink, oriented so both the operating levers are easily
accessible.
• Slide the rubber washer then the brass washer, followed by the nut, over the plastic
tubes from under the sink, tighten the nut to secure the tap firmly into place.
Install the Filtration Unit
• The filtration unit should be mounted as close as possible to the front of the cupboard,
to allow for ready and easy access during filter changes. Usually the side of the
cupboard, near the door, is most suitable.
• Using the two screws provided, screw the filter head to the inside of the cupboard,
allowing 260mm minimum between the underside of the filtration head and any
obstructions like shelves, etc.
• Write the installation date on the filter cartridge. Fit the cartridge into the housing.
The model you have may appear slightly different to that illustrated, however,
operation and function is identical.
• Align the tabs of the cartridge with the filter housing and insert it into the socket.
Turn the cartridge a quarter turn to the right until it stops and locks into position.
• Check that the direction of flow on the filter head is correct.
John Guest connections
Cut tubing squarely with a sharp knife or tube
cutter. Shake out and remove any swarf and
debris.

Page 5 of 8 ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01
Mains Supply Connection:
• Fit the JG Nut + Straight Connector Assembly to the isolating valve. With 1/4” white tubing, connect the Straight
Connector Assembly to the inlet of the filter.
• From the outlet of the filter, connect the ¼” white tubing from the tap, via the Tee piece supplied. The branch line
from this Tee piece must connect to the JG fitting marked INLET on the top right rear of the chiller. Cut excess off to
ensure a neat job.
• Make sure all connections to John Guest fittings are pushed in past the o-ring to full depth, at least 15-16mm.
Chiller Connection:
• Use the blue tube from the tap, cut to length and connect to the JG fitting marked OUTLET on the top left rear of the
chiller unit, Insulate the ¼” blue tube with the supplied pipe insulation.
• Locate the ¼” clear (vent) tube from the tap and connect this to the JG connector. Ensure the JG plug is fitted to the
connector as shown in the diagram opposite.
• Make sure all the connections to the JG fittings are pushed in past the o-ring to the full depth, at least 15 - 16mm.
The Tap connection is now complete.
Take care, when bending rigid plastic tubing, to prevent it from kinking or crushing around a bend. As it is plastic tubing
containing water under mains pressure, be careful not to nick, scratch or damage it during installation.
Ensure there is adequate ventilation available through the cupboard. If there is inadequate ventilation, and the cupboard
temperature rises to above 40°C, the chiller may become damaged and malfunction which will void the product
warranty. The air temperature should be no more than 35°C.
There must be a minimum 168cm²of cupboard cross-flow ventilation.
Suitable holes or vents will need to be cut into the cupboard and door.
For safe operation, thoroughly flush the water through after non-use periods longer than 12 hours.
Filter cartridges should be replaced at least every 6-12 months, or sooner if you notice:
A. A persistent reduction in water pressure from the product, or;
B. An unpleasant taste or odour in the water.
Not changing the cartridges when required may cause the water to become biologically unsafe.
Installation Instructions continued
Blue White
JG Nut+Straight
Connector
Filter
Under Counter Chiller
Mains water
supply
Ensure Plug is Fitted
INLET
OUTLET
Clear
Connecting:
NOTE: We recommend you supply and
install an isolating valve in the supply line
before the connection to the product as
an independent means of isolating the
water in order to carry out maintenance
or servicing.
Minimum supply pressure must be
0.07 MPa (0.7 bar). For best results we
recommend a minimum static pressure
of 0.02 MPa (2 bar).
If the pressure exceeds 7 bar, you must
also supply and install a 0.35 MPa (3.5
bar) pressure-limiting valve. (See Spare
Parts & Accessories page 3)

ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01 Page 6 of 8
Commissioning
Operating Procedures
Clip the tubing in the cupboard. After the appliance is installed and connected,
turn “ON” the water supply. Check all connections for leaks.
Repair any leaks found.
The filter, chiller and tubing will be full of air until purged. Turn the chilled
operating lever on the ChillTap for a minimum of five minutes until all of the air
has been purged from the system and the filter has been primed.
Every time the filter cartridge is replaced, repeat the procedure of a five minute
flush to activate the new cartridge properly.
Connect the unit to the electrical supply. DO NOT turn “ON” until after the unit is
purged. Wipe clean and dry the area.
Maintenance
Filter Replacement
The Zip ChillTap Under Counter Chiller has a separate filtration system
connected to the incoming water supply line.
For safe operation, the filter cartridge should be replaced every 6-12 months, or
earlier if you notice a persistent reduction in water pressure from the appliance
or an unpleasant taste or odour in the water.
WARNING
Not changing filtration cartridges when required, may cause the water to
become biologically unsafe. Make an entry in your diary to check the water
quality of the ChillTap at least six months after installation and after every
subsequent filter change.
Use only a Zip ZT002 Filter to match that used with this ChillTap. Replacement
filter cartridges can be obtained through plumbing suppliers or directly from Zip.
Replacement instructions come with the filter cartridges.
Before attempting to disconnect or remove the filter cartridge from the housing,
isolate (turn off) the water supply prior to the filter system, and then relieve the
system pressure by operating the chilled water outlet tap until the water ceases
to flow.
Operation:
The lever on the right is used for chilled filtered water and the other, on the left,
is used for ambient filtered water.
Chilled water is obtained by rotating the lever on the right, to a horizontal
position. The water is chilled by a refrigeration unit fitted within the cabinet,
under the sink.
With the tap, you can obtain chilled water within the rated capacity, for as long
as you leave the lever in the open (horizontal) position. When finished, return the
lever to the OFF (upright) position.
Ambient water is obtained in the same way as the chilled water, by rotating the
lever on the left hand side of the tap.
OFF
ON

Page 7 of 8 ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01
In order to help preserve our environment we ask that you dispose of this product correctly.
Please contact Zip Customer service for advice on 0845 6005 005
The use of this crossed out wheeled bin logo indicates that this product needs to be disposed of
separately to any other household waste.
Within each of the European Union member countries, provisions have been made for the
collection and recycling of unwanted electrical and electronic equipment.
In order to preserve our environment we ask that you dispose of this product correctly.
Please contact Zip Customer Service for advice on 0845 6 005 005.
Cleaning
Service
End of Life Disposal
Never use strong, corrosive or abrasive cleaning materials on the Zip ChillTap. Wipe clean the
outer surfaces with a sponge or a soft cloth using a mild soap and water.
The louvres on the sides of the chiller unit need to be kept free of dust and lint to permit free
flow of air through the vents. They should be checked regularly, at least monthly, and dusted or
vacuumed.
There are no user serviceable parts but there are dangerous voltages present within the unit. All
service work must only be carried out by a suitably qualified and experienced service person.
Before calling for service, check that both the water and electricity supplies are turned ‘ON’ and
OK.
Call an electrician, a plumber, or Zip for assistance, service, spare parts, or enquiries.
Zip customer service 0845 6 005 005.

ChillTap Extra - Installation & Operating Instructions - CT2/140 - June 2013 v1.01 Page 8 of 8
Certain warranties may be implied by law into your contract with Zip. The
warranty provided below is additional to these implied warranties and nothing
set out below shall limit your statutory rights or rights at law.
Zip Heaters (UK) Ltd warrants that, should any part fail within 12 calendar
months of installation, that part will be repaired or replaced free of charge by
Zip or its Distributor or Service Provider, except as set out below, provided
the appliance is installed and used strictly in accordance with the instructions
supplied, and that failure is not due to accident, misuse, abuse, unsuitable water
conditions, or to any alteration, modification or repair by any party not expressly
nominated by Zip.
No costs are payable by the customer other than any mileage or travelling-time
charges incurred by a Zip Service Provider or the cost of removal, cartage and
re-installation of any component of the appliance if it needs to be returned for
repair to Zip or its Distributor.
This warranty does not cover damage resulting from non-operation of the
appliance, the use of non authorised parts or consequential damage to any other
goods, furnishings or property.
No warranty applies to the life of any filtration cartridge installed with the
appliance as cartridge life may vary according to water quality and the rate of
water consumption.
Zip does not exclude, restrict or modify any liability that cannot be excluded,
restricted or modified or which cannot, except to a limited extent, be excluded,
restricted or modified as between the owner or user and Zip under the laws
applicable.
Furthermore, this warranty does not displace any statutory warranty, but, to the
extent to which Zip is entitled to do so, the liability of Zip under any statutory
warranty will be limited at Zip’s option to the replacement of the appliance
or supply of equivalent appliance, the payment of the cost of replacing the
appliance or acquiring an equivalent appliance, or the payment of the cost of
having the appliance repaired or the repair of the appliance.
Registering Your Purchase
Registering your Zip installation on the Zip website may help to establish date of
installation should it become necessary to service the appliance under terms of
the Zip warranty. To register your installation go to www.zipheaters.co.uk and
look under the heading “Warranty”.
As Zip policy is one of continuous product improvement, changes to
specifications may be made without prior notice. Images in this booklet have
been modified and may not be true representations of the finished goods.
Warranty
Contact Details
Zip Heaters (UK) Ltd,
14 Bertie Ward Way,
Dereham,
Norfolk,
NR19 1TE
Telephone: [phone]
Fax: [phone]
Web: www.zipheaters.co.uk
e-mail: [email protected]