ZOJE ZJ9610 User manual

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1.01
1.02
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6.01.01
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7.01
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~m•~ ················································································ 4
tlioil:~t\S ... ...... ...... ... ... ... ...... ............... ... ... ... ... ... ... ... ......... ... ... 5
ZJ9625, ZJ9620, ZJ9610 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...... 5
#fo~ .................................................................................... 5
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~~~~ ................................................................................. 11
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'ti:~mat?\11. ... ........................................................................... 12
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'ti:~1ll'"*~il'9fl'!.7i!J:IJL¥U:IJL<*J: ......................................................... 13
'ti:~t!;J:*lt*fooo•&:**fl .. · .. ·.....·..............·...........· .. ·.....· .. ·.. .... 13
*~*"*~fl'!.7i!J:IJL!l9&:1ll'll0JP-'Ii ... ... ... ...... ... ... ... ... ... ...... ... ...... ... ... ... 14
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"\Jt$ ..................... c .......... ·.......................................................... 15
ll:ll#lil9x** ... ... ... ... ... ... ... ... ... ... ... ... ... ...... ... ...... ... ... ......... ... ... ... 15
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'ti:~~fli ... ...... ... ... ... ...... ... ... ... ... ... ...... ... ... ... ... ... ............ ... ... ... ... 16
mai1Ei\1r .................................................................................... 11
1±ZJ9625fOZJ9610:IJL~J:'it:IJL# ...... ... ............ ... ......... ... ......... ......... 17
1±ZJ9620:IJL!I'IJ:!\t:fMt ...... ... ...... ............ ......... ... ............ ... ... ......... 18
~#lb~, OO"'J#Ib~il9fJJMI*fl ... ... ... ... ... ... ......... ... ... ... ... ... ... ... ... 19
Jf!tl±l/~.A.:ft''Jt ......... ... ... ... ... ...... ... ...... ... ...... ... ... ...... ... ... ... ... ... ... 20
From the library of: Superior Sewing Machine & Supply LLC

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7.05
7.06
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8
8.01
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9
9.01
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9.03
9.03.01
9.03.02
9.03.03
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9.03.08
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9.03.10
9.03.11
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9.03.16
9.03.17
9.03.18
9.03.19
9.03.20
9.03.21
9.03.22
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9.03.25
9.03.26
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From the library of: Superior Sewing Machine & Supply LLC

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9.03.29
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9.04
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9.04.02
9.04.03
9.04.04
9.04.05
9.04.06
9.04.07
9.04.08
9.04.09
9.05
9.05.01
9.05.02
9.05.03
9.05.04
9.05.05
9.05.06
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From the library of: Superior Sewing Machine & Supply LLC

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1
1.01
1.02
1.03
2
3
3.01
3.02
3.D3
4
5
5.01
5.02
5.03
5.04
5.05
5.06
5.07
6
6.01
6.01.01
6.02
6.02.02
6.02.03
6.02.04
6.02.05
6.02.06
6.02.07
6.02.08
6.03
6.04
6.05
6.06
7
7.01
7.02
7.03
7.04
Safety
...................................................................................... J
Safety symbols .......................................................................... J
Important points for the user ........................................................... J
D,anger ............................................................... ····················2
Proper use ............................................................................. 4
Specifications .......................................................................... 5
ZJ9625, ZJ9620, ZJ9610 .................................................................... 5
Needles and threads .................................................................... 5
Possible models and subclasses ..................................................... 6
Explanation
of symbols .............................................................. 6
Controls
........................ ·' ................... , .................................. 'I
Keys on the machine head (only for machines with -D3 ) ..................... .. ':/
Bobbin thread monitoring with stitch counting ................................... 'I
Pedal ......................................................................................
8
Lever for lifting roller presser
........................................................ 8
Knee lever
................................................................................ 8
Key for setting stitch length
........................................................... 9
Swing out roller presser .............................................................. 9
Installation and commissioning ................................................. -10
Installation ............................................................................... ·10
Adusting the table height ..................................... ' ........................ ·10
Fitting the reel stand .............................. , ..................................... lJ
Fitting the tilt lock ....................................................................... lJ
Fitting th.e machine cover ............................................................. -l2
Mounting the flange motor to the bearing plate .................................. ·12
Mounting the flange motor to the machine ............................................ lJ
Mounting the toothed belt and adjusting the tension ................................ lJ
Mounting the belt guard of the flange motor ........................................ -14
Connecting the safety switch .......................................................... -14
Commissioning ...... ................................................................... ·15
Tilted work base ...................................................................... ·15
Table top cutout ......................................................................... -16
Mounting the table top ................................................................ -16
Preparation ........................................................................... ··17
Inserting needle on model ZJ9625 and ZJ9610 ...................................... 17
Inserting the needle on model ZJ9620 ............................................. ··18
Winding the bobbin thread; adjusting the primary thread tension ................ -19
Removing/Inserting the bobbin case ................................................ ··20
From the library of: Superior Sewing Machine & Supply LLC

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Contexts
7.05
7.06
7.07
7.08
8
8.01
8.02
8.03
8.04
8.05
8.06
8.07
9
9.01
9.02
9.03
9.03.01
9.03.02
9.03.03
9.03.04
9.03.05
9.03.06
9.03.07
9.03.08
9.03.09
9.03.10
9.03.11
9.03.12
9.03.13
9.03.14
9.03.15
9.03.16
9.03.17
9.03.18
9.03.19
9.03.20
9.03.21
9.03.22
9.03.23
9.03.24
9.03.25
9.03.26
Threading the bobbin case/Adjusting the bobbin thread tension .. .. .. .. .. .. ...... 20
Threading the needle thread and regulating its tension on model ZJ9625 and
ZJ9610 ....................................................................................... 21
Threading the needle thread and regulating its tension on model ZJ9620......... 22
Setting the stitch length ..
.... .. .... .... .... .. .. .. ............ .. .... .... .... .. ...... .... .. 23
Care and •naintenance ... .. .... .. .... .. . ... ... . .. .... .... .. .. .... .. .... .. .... ..... ... ... 24
Checking f-\,ljusting the air pressure ...... ... ... ... ... ... ... ... ...... ...... ......... 24
Cleaning the air filter of the air-filter/lubricator.................................... 25
Cleaning... ..
...... .. .... . .. . .. . .. ...... .. .......... . .. . .. .... .. . .. . .. .... ... .. . .. ... .... 25
Oiling the hook .. .. .. ........ .. .. .......... .. .. . .. .. .. ... ... .. .. .. .. .. .. .. .. .. .. .... ... 26
Oil bowl for hook lubrication.................. .. .. .... .. .. .. .. .. .. .. .. ............ ... 27
Filling the oil reservoir
of the thread lubrication unit.............................. 27
Lubricating the bevel gears...
.. . .. .... .. . .. .. .. .. . .. .. .... .... .. . .. .. .. ... .. .. ........ 28
Adjustment
.. . ... .. .. .... . .. .. .... . .. . ... ... .. . ... .. . ... .. .. .. ... .. . ... .. .. .... . .. .. .. 29
Notes on
adjustment......... .. .. .. ... .. . .. . .. . .. . .. . .. .. .. .. . ... ... ... .. . .. .. .. .. . .. . 29
Tools, gauges and other
accessories................................................ 29
Adjusting the basic
machine...... .. .. .. .. . .. . ... ... .. . .. .. .. .. . ... ... .. .. .. .. . .. . .. . 30
Needle position in sewing direction on the ZJ9625 and ZJ961 0 ... .. .... .. .. .. 30
Needle position in sewing direction on the ZJ9620.............................. 31
Preliminary adjustment of the needle height .. .. .... .. .. .. .. .... .. .. .. .. .. .. .. .. .. . 32
Needle rise, hook clearance, needle height and needle guard on the
ZJ9625...... 33
Needle rise, hook clearance, needle height and needle guard on the ZJ9620 ...... 35
Needle rise, hook clearance, needle height and needle guard on the ZJ9610 ...... 37
Needle position crosswise to sewing direction on the ZJ9625........................ 39
Needle position crosswise to sewing direction on the ZJ9620..................... 40
Needle position crosswise to sewing direction on the ZJ9610........................ 41
Height and stroke of the bobbin case opener .... .. .. .. .. .... .. .......... .. .. .. .. ...... 42
Height of the feed wheel on the ZJ9625...... .... .. .... .... .... .... .. .... .. ............ 43
Height
of the feed wheel on the ZJ9620 .... .. .... .......... .. .... ........ .... .. .... .... 44
Height
of the feed wheel on the ZJ9610 .. ...... .. .... .. .... .. .... ........ .... ...... .... 45
Stitch length control eccentric .. .. .. .. .. .. .. .......... .. ........ .. .. .. .. .. .. .. .. .. .. ... 46
Stitch length scale disk ..
.. .. .... .. ...... .. .... .... .. .... .. .. .... .. .. .. .... .. .. .. .. .... .. 47
Shaft crank to feed wheel drive .... .. .. .. .. ...... .. .. .... .. .. ............ .. ...... .. .. 48
Shaft crank to roller presser
drive...................................................... 49
Clearnce between roller presser and
feed wheel .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 50
Roller presser .............................................................................. 51
Stitch length on stitch length scale .. .... ........ ........ .... .. ...... .................... 52
Synchronization of roller presser and feed wheel .. ... .. .. .... ....... ... .... ... . ... .. 53
Retainer(only on ZJ9620)... ............ ...... ...... ... ...... ... ............ ... ...... 54
Knee lever ................................................................................. 55
Needle thread tension release ............................... .. ........................... 56
Thread check spring (ZJ9625 and ZJ9610) .... .. .... .. .. .. .. .. .... ...... .. ........ .. 57
Thread check springs (ZJ9620)
.... .. .... .. .. .. .... .. .. .. .... .. ...... .. ............ .. .. . 58
From the library of: Superior Sewing Machine & Supply LLC

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9.03.27
9.03.28
9.03.29
9.03.30
9.04
9.04.01
9.04.02
9.04.03
9.04.04
9.04.05
9.04.06
9.04.07
9.04.08
9.04.09
9.05
9.05.01
9.05.02
9.05.03
9.05.04
9.05.05
9.0SM•
Bobbin winder ............................................................................. . 60,
Pressure of roller presser ................................................................. .
61
Lubrication ................................................................................ . 62
Re-engage safety coupling
.............................................................. . 63
Adjusting the thread
trimmer-0 ........................................................ . 64
Resting position of the roller lever/radial position of the control cam ........ . 64
Position of the thread catcher holder ............................................... . 65
Distance between thread catcher and need!e plate ................................... . 65
Position of the thread catcher .................................................. , ..... . 67
Knife position and knife pressure ..................................................... . 68
Bobbin thread retaining spring
....................................................... .. 69 '
Manual cutting test .................................................................... . 70
Releasing the tension ............................................................ , ....... .
71
Linkage rod (only for ZJ9620) ........................................................ . 72
Adjustinent backtacking mechanism-03
............................................... .
73
Needle in needle hole(only for ZJ9625 and ZJ9610) ............................... ..
73
Coupling for roller presser drive ........................................................ . 74
Bever gears for feed wheel drive (on the ZJ9625 and ZJ9620) .................... . 75
Bevel gear play(on the ZJ9625 and ZJ9620) ......................................... . 76
Bevel gears for feed wheel drive (on the ZJ9610) .................................. ..
77
Bevel gear play(on the ZJ9610) .......................................................... . 78
From the library of: Superior Sewing Machine & Supply LLC

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1. 't7:1t Safety
1.01 ¥=t~'t7:1t00~ Safety symbols.
1. 02 I 1'1" 'F ff.J *fJ?!<¥=1:: iilHJ:I:JJii
Important points for the user
~1t Safety
A fe;llfr{;L'i"[! Danger!
~ '1\f:llUi'l:~.l':lo Points to be observed
xt!l\idtA filA 1< !il'A 9Hf ~131 ie; llfr !
Danger of injury for operating and
specialist personnel!
Do not operate without finger guard
and safety devices.
Before threading, changing bobbin
and needle, cleaning etcs witch off
main switch.
e 1!ffl tll, aJJ 4> Jill -f-tJlA/5-,'f~:Jl-. 12'1 Jitl*1t A.W '16~~Jil !illHt"f ~llii.ffl o
• i'E tll'IJ\1-J.\$ i/ffJ ~JJ:z lltr. '16, Xl)i I)IJ v11tffl ill, fl}j ts0
e '16~~Jil.M!l¥!1t A 9'! A -'7 !il'AJJU!t1fl'f::X:tJL R~ Ef.J IIIJJ'?'t!El!i'A3C:'i'.I1t"1JOO Ef.J:I'ifiJII o
e tiL~ ff<J flffl ~1'1 P, 1±1!iH!EtJL *i:tl: IE 'Ill' I¥J 7G 1'01~~i:k i&i TiE 11' o
• i'JL 1m il'-J 1:leffl1lf '16, ;m +IHJE :rv'F ~ fHnr 1<'-i:':\iltlll'l!IG itt: 1fl 'X);:!I: o
e t!L ~ il''l 1!ffl1lf '16, 50 ii it, JUt it11H1t\C 8'J A 9'! i±t!Ll* ...ti1t o
e This Instruction Manual is a component of the machine and must be available to
the operating personnel at all times.
e The Instruction Manual must be read before operating the machine for the first
time.
e The operating and specialist personnel must to be instructed in the safeguards of
the machine and safe work methods.
e It is the duty of the user to operate the machine in perfect running order.
e It is the obligation of the user to ensure that none of the safety mechanisms are
removed or deactivated.
·•
e It is the obligation of the user to ensure that only authorized persons operate and
work on the machine.
1
From the library of: Superior Sewing Machine & Supply LLC

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Safety
tJLn@i'i1~'i1 'P, ~·~iili'E:ffll*ft'Jlltr IB ~{!¥; l1ii 1m fi<J § EI3Ifi'm l'lll, ~ i'f:ilEA
!i:\Mfa•J±J!!., ::f'lt~ll.J.J!!.~:i.t!:tfLi!~o
A working area of 1 meter is to be kept free both in front of and behind
the machine
in operation so that the machine is always easily accessible.
:tE£i~JM~'il'P. ::fiif1:E£ii'Jlti!R~xill\l{!( f:EfoJE<illi! 1HEi~HLfE89fitllfr!
Never reach into the sewing area while sewing! Danger of injury by the
needle!
iJlilli!~::Cfti1~'P, ::fiif:tEIftil' J:$:fff"J4t!J~~! 4t!lo"off;)}!(-Fft:Dt;)}!(:f!i'JE(J{_JO]"
fi~! ctr;)}!(IJYTi5L 'i.894t!l~fjji'i;:8{]fit~il!
Never leave objects on the table while adjusting the machine settings!
Objects can become trapped or be slung away! Danger of injury!
::fi:'f:ffz;/J~'A3!i:iM4 1 8{]tJ1Am! lt'Jf,):ffl*~~·ij\":!!l:. 31nJJ§f~*411t. tJLlmfl"lnJ
)§Ill il'~ 89 fit llfr !
Do not operate the machine without support 1! Danger due to topheavy
sewing head! Machine can
tip over backwards when tilted!
2
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From the library of: Superior Sewing Machine & Supply LLC

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'fHltrt!LilUi!:>'Hi!lil'!lfJJi9Ji'i81~1l&!
t<~ Safety
Switch the machine off before tilting it backwards!
Danger
of injury if the machine is started accidentally!
71'i'r7f?,}]~ '!lt!E~#JP 'i::L281f!L<l~ !
11r&ti~~Mf1Y~?,}]itfnilia<Httll&!
Do not operate the machine without its take-up lever guard 2!
Danger
of injury due to the motion of the take-up lever!
'Iff fi t~ niJ ll'H* 81 f) L@ 71' i'f-i± HIR~E' 3 t!CFlltr Tf?,}] ! 1? H& ~:1!3-f*JP H&lll1i :!ll
'll=* El ~il'iJtetEJ'>Jii!IV'iJ[t!i.iJJi'f 0
On machines with thread lubricator, only operate the machine with the eye
guard 3 lowered! The eye guard 3 protects the eyes from oil particles
from the thread lubrication!
7Gi!f7fr}J~tr !± wlliHP~4(J{JtJLllt'!
W1BiEkt?' 81 ~!Zi;JJ &Jll'f% 1!.' (J{J~ I!& !
Do not operate the machine without belt guard 4!
Danger
of injury by rotating drive belt!
.'fit7f41J ~IFF! li'MtiJl? !Jtl5 81 tiL~ !
B' :tEtJL :\l;~uttrlkz l'fiJ 'IMJ\'iJJ Ei<J 58; I!& !
Do not operate the machine without tilt lock 5!
Danger
of crushing between sewing head and table top!
3
From the library of: Superior Sewing Machine & Supply LLC

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ii\ZJ'fHli\JE Proper use
ZJ9625
ZJ9620
ZJ9610
Mlf'-#, r~J!l. 'ffi'1HJ!i$J:iS*'I-1t, m1tJJ'Il!ill'fP IEJZJ'ifi·ErtJttJ't!i(l';:flii~i'JJ
,f}l (ttj'\;/i(l';:fliii'E#Li:Jll) 0
Is a single needle, high-speed post bed sewing machine (post to
the left
of the needle) with driven feed wheel and roller presser
and synchronized needle.
:li!:Xltit, iflil£, 11Hl:fi!U;IJJ2<t41t, m1tEEJl!1JErtitt:r~r~:flii#iii'Jl:fJL"
Is a double-needle, high-speed post bed sewing machine with driven
feed wheel and roller presser.
M.>¥'-~1, ;%)![, w1'fil!i$J:iSi'4$t, m1tEEJl!1l;fPIEJ~~I·ErtJttJ't!i(l';:flii~i'Jl
tJL c ttJ'tl~ t& 1'E # ;h J!l) "
Is a single needle, high-speed post bed sewing machine (post to the
right
of the needle) with driven feed wheel and roller presser and syn-
chronized needle.
J! !t~tJl~ Rlr Slif ill~ Rn ;fP ~i'IH 'IV. 'I' ~nlHJJiJ'\;fcl!i2Hiii'Jl"
The machines are used for sewing lockstitch seams in the leather and upholste-
ry industries.
Any use
of these machines which is not approved by the manufacturer shall be
considered as improper use! The manufacturer shall not be liable for any dama-
ge arising out
of improper use! Proper use shall also be considered to include
compliance with the operation, adjustment, service and repair measures specifi-
ed by the manufacturer!
From the library of: Superior Sewing Machine & Supply LLC