zortrax M200 User manual

QUICK START GUIDE
ENTER AN ENVIRONMENT OF
PROFESSIONAL 3D PRINTING

Zortrax M2003D printer transforms virtual
projects into three-dimensional reality. It is used
to prototype and create various three-dimensional
models. 3D printing can be utilized to prototype
mechanical elements, structures, industrial molds
and templates, objects of everyday use
and promotional gadgets.
MEET THE ZORTRAX M200
3

M200
3D PRINTER
Z-SUITE
SOFTWARE
DEDICATED
FILAMENTS
TECHNICAL
SUPPORT
M200 PRINTER ENVIRONMENT
4

Preparing the Model
Work with the model can
be initiated in any 3D
program of choice which
creates 3D graphics and
supports .stl file format.
The next step is to export
the created CAD file to
this format.
Z-Suite Software
Z-Suite is an appliction which
prepares 3D models for
printing. It allows the actual
parameters of the model to
be adjusted, such as: size,
layer thickness or generating
reinforcement material
(support).
Z-Suite prepares the model
by generating a project and
saving it in z-code format,
which is then ready to be
printed using the M200
printer.
Transferring the Model
In order to export the
model to the printer, it is
sufficient enough to save
the z-code file generated
in Z-Suite onto an SD
card and insert it into the
reader on the printer.
Uploading the Filament
The following step is to
upload the filament
Dedicated Z-Filaments,
such as Z-ABS and
Z-ULTRAT, are available
in several color options.
New types of filaments
with different physical
qualities are coming
soon.
Initiating the Printing
Process
Printing is initiated after
selecting a model from
the SD card inserted into
the reader. The printer
menu and file catalog are
brought up on the display
which is operated by the
control knob.
After choosing a file and
pushing the control knob
in, the printing process
begins.
HOW DOES ZORTRAX M200 WORK
5

Zortrax Filaments were created to ensure the
highest quality of prints in the Zortrax M200
environment.
The Z-ABS line of filaments is the effect of work
with a material which would allow the full potential
of the M200 printer to be released. An ideal
proportion of polycarbonate and ABS material
combines the best qualities of each material.
Z-ABS is an elastic and durable material alike,
suitable for mechanical treatment. It is therefore
optimal for creating objects of everyday use,
architectural models, mechanical parts or
prototypes of home appliances or electronics.
Models printed using Z-ABS can be used as
prototypes of objects created further on using the
technology of injection molds.
Z-ULTRAT is a premium plastic filament for 3D
printing with Zortrax M200. Material with high
hardness level, high durability and low level of
deformation. Excellent for printing architectural
models, utility models and working parts in machine
prototypes.
Perfectly imitates the properties of materials used
in mass production. Available in ivory color.
Z-PCABS
resistant to high
temperatures
Z-NYLON
durable, elastic,
prone to staining
Z-FLEX
highly elastic,
shape memory
properties
Z-GLASS
transparent, high
level of hardness
Z-ALU
hard, addition
of aluminum alloy
Coming soon:
FILAMENTS
6

Extruder Extruder Cable
Filament
Guide
Power Connector
and Switch
Build Platform Display
Z Axis Screw Control
Knob
Filament Mount
HotendFilament
OVERVIEW
7

Zortrax M200
3D Printer
Filament Spool
Holder Filament Guide Filament Spool Build
Platform Power Cable
SD Card
&
SD Card Reader
Z-Suite*
&
Quick Start Guide
Safety
Gloves
Cutting Knife
&
Scalpel
Allen Keys
Nozzle Key
&
Nozzle Needle
Pliers
Spatula
&
Tweezers
Service Grease Safety Glasses
* online
IN THE BOX

Z- SUITE SOFTWARE INSTALLATION
You need a model in .stl file format to print it on Zortrax
M200 3D printer. Most CAD and 3D modeling software
allows you to convert 3D files to this format. To prepare
a file for 3D printing (in the z-code format) install the
Z- Suite Software on your computer. The latest version is
available to download from www.zortrax.com. To install
Z-Suite Software, you need a serial number, which you will
get with the printer.
Z- FIRMWARE UPDATE
To enjoy the highest print quality it is important to have
the latest version of firmware. Always update the printer’s
firmware when a new version is available. News about
Z-Suite changelogs can be found on www.zortrax.com
and you can also subscribe to Z-Newsletter – to be up-to-
date with all updates. The latest version of Z-Firmware
is available to download from www.zortrax.com/down-
loads. To update the firmware save its latest version onto
the SD Card (Update.bin file), insert the SD Card into
the printer and run the device. Z-Firmware will update
automatically.
M200 PRINTER ENVIRONMENT
9

1. Open the box, pull out the cushioning.
2. Cushioning from the front should be removed as the last one.
Now Zortrax M200 is ready to be taken out of the box.
3. Unbox Zortrax M200. Please use gloves.
4. Your Zortrax M200 is now unpacked. While lifting or moving
5. Zortrax M200 do not grab:
A. belts,
B. smooth rods,
C. extruder. Please use gloves.
UNPACKING
10

1. Insert the Build Platform and fit magnets marked in the
picture.
2. Now connect carefully two connectors to the Build Platform.
3. Install wires using bands. Apply bands on wires and then
tighten them to the body.
4. Connect extruder cable to extruder unit.
WARNING! Before removing the platform, detach
connectors from the Build Platform.
SETTING UP
11

1. Plug in power cable.
2. Attach the filament tube.
3. Attach the spool holder.
4. Mount the Z-ABS spool onto the filament holder. The spool
should rotate anti-clockwise. Lead the filament through the
filament tube and into the extruder.
WARNING! Always plug the power cord of your printer
into a grounded outlet.
SETTING UP
12

Select „Filament” option from the main menu.
To manually load a new spool of filament select „Load New Filament”.
Zortrax is heating the extruder.
When the display shows the message „Please insert Filament” insert the end of the filament into the extruder.
When Zortrax finishes loading filament, printer is ready to print.
To remove filament select „Unload Filament”.
Zortrax is heating the extruder.
The display will show the message “Withdrawing Filament” and filament will start to withdraw from
the extruder. When the operation is finished, you can remove the filament.
To choose a model for printing select „Models”.
Select a model that you want to print in z-code format.
Zortrax is heating the extruder.
Printing process is about to get started. Progress bar will show the printing status. When the printing process
is finished, turn off the printer and remove the printing platform.
SETTING UP
13

1. When the printing process is finished, turn off the printer
using the power switch. Disconnect cables from the Build
Platform.
2. Remove Build Platform.
3. Remove printed model using spatula. Please use gloves,
also using safety glasses is recommended. Place the Build
Platform back in the printer and connect the connectors.
WARNING! Before removing the platform, detach
connectors from the Build Platform.
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PRINTING

When printing with Z-Filaments you may notice white spots
on models which appeared because of the support removal.
In order to improve the aesthetics, we suggest a very simple solution.
You’ll need a lighter or a heat gun.
1. Carefully remove the support along with the raft from printed
model.
2. Use a lighter to heat the spots from where the support or raft has
been removed. Model should be heated with the side part of the
lighter’s flame.
3. Heat Gun should be heated up to 200-300°C. Direct the warm
stream of air at the spots from where the support was removed. Af-
ter a while, observe the color change from white to a default color
of the print. Remember not to set up the heat gun to the highest
temperature of the air stream. We recommend that the minimum
distance betweenthe heat gun nozzle and the model should be 10
cm.
In all mentioned above activities we recommend
to use safety gloves attached to the set along with
the Zortrax M200 3D printer.
PRINTING
15

While printing, remains of the material may get stuck below printing
platform. After a certain time it may affect accuracy of the machine.
We recommend to follow these instructions ever few prints.
1. Please put gloves on. Unplug power cord and disconnect the
cables from the Build Platform. Remove it carefully.
2. Using hex key remove 9 screws connecting perforated plate to
the aluminum plate.
3. Carefully clean perforated plate from both sides using spatula.
A. It is not necessary to remove rest of the material from perfora-
tions – it will not affect the printing process.
B. After cleaning, wipe the top of the perforated plate with acetone,
if necessary. Do it carefully.
C. Make sure that aluminum plate is clean and place perforated
plate on it.
D. Connect both plates together.
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CLEANING THE PLATFORM

1. Zortrax M200 should be turned off. Insert the Build Platform and
fit magnets (Pic. 1). Make sure that nozzle is clean. Connect two
connectors to the Build Platform carefully.
2. Tighten the screws (Pic. 3 - No. 1,2,3).
3. Manually move extruder to the A position (Pic. 4). Place a sheet
of paper with a thickness of a business card on the Build Platform
under the extruder.
4. Rotate Z Axis screw until nozzle will gently touch your object.
Note that during the following steps platform should not be
moved.
5. Slowly move extruder to the B position (Pic. 4). Set the distance
equal to the thickness of a business card using screw No. 2 (Pic.
3, near extruder).
6. Repeat it for C position (Pic. 4) and screw No. 3 (Pic. 3, near
extruder).
7. Then repeat it again for D position and screw No. 1.
8. Carefully move extruder back to the A position and check the
distance.
9. If you were able to level the platform you can start printing. If not,
please repeat all the steps.
CLEANING THE PLATFORM
17

PHYSICAL DIMENSIONS
Without Spool 345 x 360 x 430 mm [13.6 x 14 x 17 in]
With Spool 345 x 430 x 430 mm [13.6 x 17 x 17 in]
Shipping Box 460 x 470 x 570 mm [18 x 18.5 x 22.4 in]
Weight 13 kg [28.7 lbs]
Shipping weight 20 kg [44 lbs]
TEMPERATURE
Ambient Operation Temperature 15°-35° C [60°-95° F]
Storage Temperature 0°-35° C [32°-95° F]
ELECTRICAL
AC input 110/240V ~ 2 A 50/60 Hz
Power requirements 24 V DC @ 11 A
Power consumption ~ 190W
Connectivity SD card (included), WiFi*
SOFTWARE
Software bundle Z-Suite®
File types .stl, .obj, .dxf
Supports Mac OS X / Windows XP, Windows Vista,
Windows 7, Windows 8
PRINTING
Print technology LPD™ - Layer Plastic Deposition
Build volume 200 x 200 x 185 mm
[7.87 L x 7.87 W x 7.28 H in]
Layer resolution settings Advanced: 25-50*microns
[0.000984-0.0019685 in]
Standard: 90-400 microns
[0.003543-0.015748 in]
Wall thickness Minimal: 400 microns
Optimal: 800+ microns
Resolutution of single printable point 400+ microns
Filament Diameter 1.75 mm [0.069 in]
Filament Type Z-Filaments™
Nozzle diameter 0.4 mm [0.015 in]
Minimum single positioning 1.5 microns
Positioning precision X/Y 1.5 microns
Z single step 1.25 microns
Extruder maximum temperature 380° C [716° F]
Heated platform maximum temperature 110° C [230° F]
SPECIFICATIONS
* in future updates
18

www.zortrax.com // www.zortrax.pl
Technical Support: [e-mail]