zortrax Curing Station User manual

Device User Guide
Curing Station

Table of contents
Introduction 3
General Safety Information 3
How does the Zortrax Curing work? 7
Zortrax 3D Printing Technology Glossary 7
What’s in the Box 8
Main Components 9
First Use Preparation 11
Navigating through the Menu 15
How to Cure a Print 16
Basic Maintenance and Service Work 19
Error Messages 20
Specification 22
Recycling 23
Certification 23

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document are registered trademarks of Zortrax and are subject to legal protection.
3
Introduction
Read this User Guide carefully and thoroughly before operating the Zortrax Curing Station
for the first time. The User Guide includes basic information about the device, safety and
protection guidelines as well as advice on preparing the machine for the first curing process
and basic maintenance work. Ignorance and non-compliance with these instructions may
result in property damage, injuries, or device failures. It is also necessary to ensure that every
device user knows, fully understands and follows the instructions provided in this User Guide.
The Manufacturer makes every effort to ensure that Zortrax products are safe in transportation,
installation, usage, storage and disposal. However, given the lack of direct and indirect control
over the device and a number of other factors influencing the device, the Manufacturer is not
responsible for damage, injuries, failures, and costs resulting from improper transportation,
installation, usage, storage, and disposal.
Furthermore, the users should take into consideration the risk of possible damage of the
device resulting from defects in material and workmanship.
The users are responsible for qualifying and determining the intended use of 3D printed
models. The Manufacturer takes no responsibility for any use of printed objects, especially
when those objects constitute a part of safety devices or strictly regulated by specific rules
medical, military or space science equipment.
Due to the size and specificity, the Zortrax Curing Station is not intended for use by minors
and by people with reduced manual, motor and psychomotor skills. The Manufacturer
recommends providing assistance and guidance to people with disabilities and older adults
who wish to operate the device.
General Safety Information
This User Guide contains important safety directions that should be followed during installation
and operation of the Zortrax Curing Station. It also mentions situations which require special
attention and includes warnings against negligence and misuse that could cause damage or
injuries.
Always read the safety data sheets available at: https://zortrax.com/resins/. They are a source of
basic information and safety procedures for the materials you bought.
Visit our website: https://zortrax.com/ to learn about the latest news and updates.

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The curing process in the Zortrax Curing Station involves using synthetic resin which in a liquid
form is toxic and may cause allergic reactions. Therefore, you must protect your skin and eyes
when using the device by wearing safety gloves and glasses. Provide proper ventilation on site
while the machine is in operation.
It is also extremely important to avoid spilling the cleaning solvent on the device and its
surroundings. Ensure that the device is leveled and placed on a stable surface. Do not open
the device during the curing process.
Do not leave the machine unattended during the curing process - check it periodically for
proper functioning in order to avoid potential accidents or breakdowns. Do not ignore
warnings and notifications displayed on the screen.
Monitor your device for wear and tear regularly. Contact our Support Center via the support
form at: https://support.zortrax.com/support-form/ for assistance when necessary.
Keep the device away from heat sources, flammable materials, equipment emitting radiation,
sources of fire, humidity, water and other liquids. To prevent any inadvertent use, keep the
device out of reach of children and animals. It is forbidden to drop or shake the device as
it may cause breakdowns. The equipment is not intended for use in a potentially explosive
environment.
The Manufacturer strongly recommends setting up a special room dedicated only to 3D
printing and post-processing. The room should be as free of daylight as possible and properly
ventilated. It is important to avoid situations in which liquid resin is exposed to daylight.
Workplace Health and Safety
All service and maintenance activities as well as device operation and maintenance require
using safety gloves and glasses included in the Starter Kit. It is also advisable to wear protective
clothing.
Keep the workplace clean. Containers with resin should be tightly closed and kept in a dark
place.
The device should be configured according to its intended purpose. Improper configuration
may cause defective operation which may lead to damage of the device.
Food and beverages should be kept away from both the device and the 3D printed objects. Do
not put any objects inside the device.

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document are registered trademarks of Zortrax and are subject to legal protection.
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While operating the Zortrax Curing Station, all measures regarding health and safety that are
provided in this User Guide as well as in separate regulations should be taken into account.
If the device begins to operate in an unidentified way, safely unplug it from the power source
and immediately contact the Manufacturer through the support form at: http://support.
zortrax.com/support-form/.
Electrical Safety
Zortrax devices have been tested for compliance with Low Voltage Directive. In order to ensure
the highest safety standards, including protection against short circuit, overload, overvoltage
and device overheating, do not attempt to modify the device and do not use electronic
replacement parts other than those recommended by the Manufacturer.
Before plugging the power cable into the outlet, make sure that the power supply voltage in
the outlet matches the required value provided on the nameplate at the back of the device.
Avoid overloading the outlet with too many devices.
The device must be well-grounded. Always make sure that the ground complies with local and
national regulations.
Use only the original power cable supplied with the device. Do not damage, cut or repair the
cable. A damaged cable should be immediately replaced with a new one. The cable should be
used according to its intended purpose and should be protected from heat, oils, sharp edges
and moving components of the device. A damaged cable increases the risk of an electric shock.
All maintenance and repair work should be carried out while the device is off and unplugged.
Modifications such as soldering of electronic subunits are forbidden.
Mechanical Safety
The Zortrax Curing Station has movable components, such as the glass table. Therefore, it
is forbidden to reach into the device or put anything inside the device when it is running or
about to start running. This may lead to serious injuries or damage.
Tools and accessories delivered with the device should be used with special care only for
intended purposes. Improper use may cause serious injuries.
While following post-processing procedures, wear safety gloves and glasses to avoid
injuries that may be caused by sharp edges and fragile elements of models.

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document are registered trademarks of Zortrax and are subject to legal protection.
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Risk of Burns
There is no risk of burns as all components working in high temperatures are enclosed and
protected from being touched.
Constructional modifications of the device’s operating temperature are not permitted as it may
cause serious injuries or bring damage to the device.
Safe Storage and Transport Guidance
Zortrax devices must be stored between 0 and 35° C [32 - 95° F]. The storage space should be
free of moisture and other extreme conditions.
Transport instructions:
When stacking several devices on a pallet, follow the instructions provided on the packaging.
Once device may weigh more than 34.6 kg [76.3 lb]. It is therefore advisable to provide safe
pallet storage but not higher than 1.7 m [5’7’’]. It should be noted that the packages must
not project beyond the outline of the pallet. Packages stacked on the pallet should be then
bound together and wrapped in foil. The pallet prepared as above can be then forwarded to
the shipping company.
Pallet stacking and destacking should be carried out by two people. The package with the
device should be lifted or moved using special handles.
Electromagnetic Compatibility (EMC)
The Zortrax device complies with Part 15 of the FCC rules. Its operation is subject to the
following two conditions: this device may not cause harmful interference, and this device must
accept any interference received, including interference that may cause undesired operation.
The device generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the following User Guide, may cause harmful interference to radio
communications. Operation of this device in a residential area is likely to cause harmful
interference, in which case the user will be required to eliminate the interference at his own
expense.

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document are registered trademarks of Zortrax and are subject to legal protection.
7
How does the Zortrax Curing Station work?
UV curing is a post-processing step required by nearly all leading resin manufacturers to
achieve desired mechanical and thermal properties of their 3D printing materials. To gu-
arantee consistent results it has to be performed in controlled conditions. Zortrax Curing
Station provides additional UV curing of parts made in all resin 3D printing technologies.
The curing chamber in Zortrax Curing Station ensures all surfaces of a resin 3D model
get consistent UV exposure. The chamber’s wall are made with 304 stainless steel sheet
polished up to the EN 10088-2 2P standard which acts as a mirror, reflecting UV light at
all sides of the model. Consistency of exposure is further enhanced by a rotating table on
which the parts are placed. This makes the models free of weak spots caused by insuffi-
cient UV exposure.
The Zortrax Curing Station has multiple systems ensuring safety of its operators. The
post- -processing device detects when the curing chamber door is open and immediately
turns off the UV lamps to prevent harmful UV irradiation. During the curing process all
UV radiation is stopped by a filter built in the front glass panel. Finally, a separate system
prevents the UV LEDs from overheating.
The Zortrax Curing Station is a standalone device that can complement all UV LCD, SLA, or
DLP resin 3D printers available on the market. It has a large workspace that enables cu-
ring of sizable 3D prints made on industrial machines. There aren’t any design or software
features that lock a user into one particular 3D printing ecosystem.
Zortrax 3D Printing Technology Glossary
FIRMWARE
the software programmed into Zortrax devices, which controls and monitors all the data
in the device. It also gives the possibility to enable/disable the device’s functions.
GLASS TABLE
the glass, rotating component on which parts intended for curing are placed in the
device’s chamber.

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document are registered trademarks of Zortrax and are subject to legal protection.
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STARTER KIT
several pieces of equipment that are put together in one set and delivered with the
device. The set contains tools and protective equipment. The tools from the starter kit are
required for operating the device as well as for performing maintenance work.
UV LCD TECHNOLOGY
a technology which relies on curing photopolymers layer after layer. This UV LCD
technology involves projecting images of successive layers on the underside of the tank
with liquid resin and curing them using backlight from a UV lamp.
What’s in the Box

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document are registered trademarks of Zortrax and are subject to legal protection.
9
Main Components
1. Front view (opened)

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document are registered trademarks of Zortrax and are subject to legal protection.
10
2. Back view (closed)

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document are registered trademarks of Zortrax and are subject to legal protection.
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2. Back view (closed)
First Use Preparation
2. Take the device out of the box.
1. Open the shipping box and remove the upper cushioning.

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document are registered trademarks of Zortrax and are subject to legal protection.
12
3. Remove the protective foil and place the device on a flat and stable surface.
4. Remove the box with accessories and remove the cardboard protection from the inside of the chamber.

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document are registered trademarks of Zortrax and are subject to legal protection.
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5. Remove the protective foils from the inside and outside of the device. Close the front door.
6. Plug the power cable in.

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document are registered trademarks of Zortrax and are subject to legal protection.
14
7. Place the model(s) on the glass table inside the device.
8. Run the curing program with appropriate time settings using the Start Curing option from the menu.

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document are registered trademarks of Zortrax and are subject to legal protection.
15
Navigating through the Menu
Start Curing - this option allows you to start the curing procedure. First, you have to set
the curing time.
Settings:
Curing Power - this option allows you to set the curing power in the range of
10 to 100%,
Rotation Speed - this option allows you to set the rotation speed of the glass
table in the range of 10 to 100%,
Buzzer Settings - this option allows you to change the Button Click Sounds
(Disabled/Enabled) and the Procedure End Sound (Disabled/Single beep/Melody),
Language - this option allows you to change the language of the menu,
Standby Time - this option allows you to set the time after which the device
goes into the sleep mode.
Device Info - this tab contains information which identifies the device model, its firmware
and hardware version, serial number, and total curing time.

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document are registered trademarks of Zortrax and are subject to legal protection.
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How to Cure a Print
Caution
Wear safety gloves during all procedures.
1. Make sure that the models you are about to cure have been cleaned properly and there is no liquid
resin on them.
2. Leave the models to air dry and ensure that they are not exposed to the UV light until they are completely
dry.

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document are registered trademarks of Zortrax and are subject to legal protection.
17
3. Remove the model from the platform by hand or use a spatula. If you have problems with removing the
print, use a cutting knife. Remove the raft and support structures from your model.
4. Put the model in the Curing Station or in any source of UV light (e.g. direct sunlight).*
*Depending on the type of resin you’ve used for printing, this step is optional.

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document are registered trademarks of Zortrax and are subject to legal protection.
18
5. Run the curing program with appropriate time settings using the Start Curing option from the menu.
6. Once the curing process is finished, open the front door and remove the models from the glass table.

©2022, Zortrax S.A. All rights reserved. All trade names, logos and trademarks mentioned in the following
document are registered trademarks of Zortrax and are subject to legal protection.
19
Basic Maintenance and Service Work
Maintenance work should be regular in order to keep the device in good condition.
Some components require maintenance before each curing session and some every
few hundred working hours. All maintenance activities do not take much time and are
not complicated. Before commencing any repair, it is important to turn the device off
and let it cool down. Remember to always wear gloves and glasses.
The device is delivered with a full set of tools needed to carry out maintenance service
work.
The following tables present maintenance and repair guidelines connected with each
section of the Zortrax Curing Station, together with specific check points, necessary
activities and their frequency.
Activity Frequency Solutions to the problems Necessary accessories
Cleaning the machine,
its interior and sur-
roundings
Before each
printing
process
Remove dust and drops of resin
from the machine with paper
towels. If it’s necessary, use IPA.
-paper towels,
-IPA,
-safety gloves
1. Main

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document are registered trademarks of Zortrax and are subject to legal protection.
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Error Messages
Whenever there is a technical issue caused by a hardware failure, negligence or
inappropriate use of Zortrax devices, the firmware immediately displays an error message
on the screen. The following list explains all error messages and provides potential causes
and suggested solutions.
Error Message Potential Cause Suggested Solution
#01 Upper fan not work-
ing
The upper fan does not work
or the reading of the fan’s
RPM is not possible
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#02 Right fan not working The right fan does not work
or the reading of the fan’s
RPM is not possible
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#03 Rear fan not working The rear fan does not work
or the reading of the fan’s
RPM is not possible
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#04 Left fan not working The left fan does not work or
the reading of the fan’s RPM
is not possible
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#05 Overheating of the
upper UV lamp
The temperature of the up-
per UV lamp is too high
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#06 Overheating of the
right UV lamp
The temperature of the right
UV lamp is too high
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#07 Overheating of the
rear UV lamp
The temperature of the rear
UV lamp is too high
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#08 Overheating of the
left UV lamp
The temperature of the left
UV lamp is too high
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#09 Upper temperature
sensor error
Incorrect reading of the up-
per sensor temperature
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/
#10 Right temperature
sensor error
Incorrect reading of the right
sensor temperature
Contact Zortrax Support Center through
the support form: https://support.
zortrax.com/support-form/