ZURN AquaSense EV ZEG Series User manual




AquaSense®EVTM
ZEG Series
Automatic Sensor-Operated,
Hard-Wired Flushometer
Installation, Operation, Maintenance,
and Parts Manual
Patented and Patents Pending
LIMITED WARRANTY
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of
purchase. Decorative finishes warranted for one year. We will replace at no costs goods that prove defective provided we are notified in writing of
such defect and the goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in
accordance with instructions. We shall not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or
consequential damages. The sole and exclusive remedy shall be limited to the replacement of the defective goods. Before installation and use, the
purchasershalldeterminethesuitabilityoftheproductforhisintendeduseandthepurchaserassumesallriskandliabilitywhateverinconnectiontherewith.
Wherepermittedbylaw,theimpliedwarrantyofmerchantabilityisexpresslyexcluded.Iftheproductssoldhereunderare“consumerproducts,”the
impliedwarrantyofmerchantabilityislimitedtoaperiodofthreeyearsandshallbelimitedsolelytothereplacementofthedefectivegoods.Allweights
statedinourcatalogsandlistsareapproximateandarenotguaranteed.
ZEG6003EV-HW6 Flushometer
for Z5798-206-00 Low Flow
Urinal
Sensor-Operated, Hard-Wired Urinal
System

PRIOR TO INSTALLATION
Prior to installing the ZEG EcoVantage urinal flushometer
valve, install the items listed below:
• Urinal fixture
• Drain line
• Water supply line
• Electrical wiring to the power converter (120 VAC, 35
watts service required for each power converter used)
IMPORTANT:
• All electrical wiring is to be installed in accordance with
National/Local codes and regulations.
• All Plumbing is to be installed in accordance with applicable
codes and regulations.
• Water supply lines must be sized to provide an adequate
volume of water for each fixture.
• Flush all water lines prior to operation (See Step 2).
• Dirt and debris can cause flush valve to run continuously.
• Sensor units should not be located across from each other
or in close proximity to highly reflective surfaces.
The ZEG is designed to operate with 20 to 80 psi (138 to 552 kPa) of water pressure. Protect the chrome or special finish of
this flushometer. Do not use toothed tools to install or service the valve.
2.) Install stop valve assembly (A) using proper size supply escutcheon and sweat solder adapter kit if applicable. Thread
sealing compounds should be used on male NPT threads only.
Figure 2
A
Before the supply water is turned on, be sure all stop valves are closed off tight. The stop valves can be opened and closed by
using the adjusting screw (S) located at the center of the stop valve cap (T). Stop valve adjustments can only be made by using
the adjusting screw (S). It is not necessary to remove the stop valve cap (T) when making adjustments. If for any reason it
becomes necessary to remove the stop valve cap (T), be certain the water is shut off at the main supply valve.
T
Figure 3
S
INSTALLATION
1.) Install the Zurn Power Converter in a convenient location
near the flush valve, mounted in a 4 x 4 electrical box in
accordance with local electrical codes. An optional mini
junction box (P6000-MJ) is recommended to distribute
power to multiple Pint Urinal Valves.
NOTE: One Power Converter can operate up to eight Pint
Urinal Valves. For wiring from the Power Converter to the Pint
Valve(s), use #18 AWG (by others). Do not supply power to
the Power Converter until installation of valve is completed
and checked.
Proper polarity must be observed or damage to one or all
components will result.
Optional Mini Junction Box
When using optional mini junction box, be certain power is off
while making wire connections to prevent damage to electri-
cal components.
Figure 1

5.) Prior to inserting the flush valve tailpiece (B) into stop
valve (A), be certain that the O-ring seal (C) is located in
O-ring seal groove at the end of the tailpiece and that the
locking nut (D) and locking snap ring (E) are located as
shown. Care should be taken not to damage the O-ring
when inserting the tailpiece into the stop valve. If
lubrication is needed, wetting the O-ring with water will
be sufficient.
Figure 5
E
C
D
B
3.) When all stops are connected to the water supply and water pressure is available, it is recommended that the supply piping
be flushed to remove dirt, metal chips, etc., from system.
A. Before the valve is installed, open each stop fully for a brief time and catch the water in a two gallon or larger bucket (Figure
3). For multiple installations, start with the stop valve closest to the water supply and work toward the most remote valve.
B. Due to the small passages and orifices, it is not possible to flush the piping through the low volume valve.
C. Once the lines are flushed, the valve can be installed.
A
4.) Flushometer Installation
A. Drill 1-3/4” diameter hole per Figure 4a.
B.Install the threaded bushing to the rear of the valve. Slip the cover tube and escutcheon onto the bushing (these parts are the
same as used for the stop) see Figure 4b.
Figure 4a Figure 4b
Bushing
Sleeve
Eschutcheon
6.) Insert the flush valve tailpiece (B) into the stop valve (A)
and hand tighten the lock nut (D) to the stop valve.
Figure 6
B
D
A
+
-DC Power Wires

Figure 9
7.) Determine the length of vacuum breaker tube (F)
required to join the flush valve and fixture spud. Cut the
vacuum breaker tube, if required, to this length. Assemble
the vacuum breaker tube assembly and spud nut assembly
to the flush valve and fixture spud.
8.) Hand tighten spud nut (G) and vacuum breaker tube nut
(H) to fixture and flush valve. Adjust the valve assembly for
plumb. Tighten fixture spud nut (G), vacuum breaker tube
nut (H) and lock nut (D) with a wrench. Slide the escutch-
eon on the wiring connection back against the wall and lock
it in place with the allen set screw. Do not turn water on
until power is connected – see 9.
Figure 7
F
9.)ACTIVATION
Remove and discard the protective label (L) from in front of
the lens.
Normal valve operation will occur when the valve senses an
object (person). The LED will blink brightly once and then
dimly three times about a second apart. There will be a
pause and then a double blink. At that point the valve is
charged. When object leaves view of the sensor, valve will
activate. This six second sensing cycle will prevent the
valve from flushing needlessly when someone walks by.
If special circumstances require adjustment of the sensing
distance, see Appendix A - Changing Activation Distance.
L
D
H
G
9.) Wiring installation (see fig. 8)
A. Remove the two cover retaining screw and lift the
flushometer top cover.
B. Run fish tape through the valve, cover tube, and wall to
the power supply or optional junction box.
C. Pull a pair of 18 ga. wires from the power supply or
junction box back through the wall into the valve.
D. Valve will either have a +/- quick connection or two wire
nut connectors for attachment of power leads. Connect
DC power wires with proper polarity to red (+) and black
(-) wires and secure with wire nuts. Tuck wires into
housing being careful not to crimp any wires
E. Reinstall the flushometer cover using the two button
head allen screws. There are two extra screws in the
top cover in case of loss.
F. Turn on the power and check the flushometer for sensing
function.
Figure 8
Notes:
1. Failure to observe proper polarity will result in failue of
the sensor and/or power converter.
2. Use #18 awg for interconnections.
3. The maximum number of actuators per power converter
is eight.
J

10.) The ZEG urinal valve comes preset for both flow volume
and sensing distance. Each valve is operated at the fac-
tory using water to insure proper function before being
packed for shipment. The valve does not require water
pressure regulation for variation in water pressure within
the specified pressure range (20 psi to 80 psi) due to
internal pressure regulation.
Open the stop valve to wide open position using the ad-
justing screw (S) on the front of the stop valve. The water
volume will never have to be adjusted with the stop valve
as on some conventional urinal installations.
Install vandal resistant stop cover to complete the installa-
tion.
APPENDIX A
TO CHANGE ACTIVATION DISTANCE FOR
THE OBJECT LOCK SENSOR
The valve does not have to be disabled in any way to change
the detection range. Included with each valve is a Zurn “Magic
Magnet” that is used to intiate the auto-calibration mode.
Calibration is accomplished as follows.
1. Place the Zurn “Magic Magnet” (N) on the left hand side of
the flat top surface of the valve and move around until the LED
comes on.
2. The LED will blink 10 times to indicate magnet is in the
proper position. Hold magnet in place until 10 flashing lights
occur and the red light turns solid. The solid red light indi-
cates the electronics are in calibration mode.
3. Remove the magnet and stand in front of sensor about 24”
away for the rest of the calibration. The calibration process
takes about 60 seconds. Do not move during this process.
4. When calibration is completed the solid red light will dis-
appear and the LED will blink twice brightly.
Figure 11
11.) FILTER
When accessing filter, be certain the stop valve is closed
at adjusting screw (S) Figure 10.
Activate valve to relieve internal water pressure and to en-
sure stop valve is closed properly. The filter is accessible
from the bottom of the valve using a slot head screw driver.
The filter will come out with the plug and can be cleaned
with water and a soft brush.
When replacing be sure o-ring (M) is in place and undam-
aged.
M
Filter
Plug
SN
Figure A
Figure 10

TROUBLE SHOOTING GUIDE
Problem
Nolights are visiblein
the sensor eye.
Valve does notflush.
Lightflashesrandomly in
sensoreye and valve
doesnot flush
Lightsfollownormal
sequence,valve does
notflush.
Valve flushes butdoes
notshut off.
Leaks
PossibleCause
Electronics fault.
Valve could besensinga
close by surface or reflections
fromsomeoppositesurface.
Lens could be dirty or dam-
aged.
Electrical leads disconnected
orbrokenwire.
Electrical corrosion has
caused loss of contact.
Sensornot detecting user.
Electronicsfault
Water not turned on.
Pluggedfilter.
Stop valve closed.
Wiringfault.
Solenoidmalfunction.
Diaphragmdamage orplugged
diaphragmorifice.
Solenoidmalfunction
Incorrectlyinstalled.
DamagedO-ringoninlettube.
Diagnosis
Runthroughreset procedure
below.
Hold a flat object at an acute
angleto the valveand see if it
flushes(threering binder
workswell)
Visual inspection of batteries
and battery case.
Checkpluginsertion and wire
continuity.
Visual inspection
Holdhandatdifferentranges
in front of valve to see if it can
bedetected.
Runthroughreset procedure
below
Closestop,disconnectvalve,
crack stop to check for water.
Closestop,removeand
inspectfilter.
Check stop screw.
Checksolenoidleads and and
insertionofsolenoid plug.
Visual inspection.
Check for leak location.
Check for cuts.
Solution
Reducesensing range
Eliminatereflective
object.
Replaceifobstructed or
damaged
Reinsertplugor repair
leads
Replace
Resetsensorrange
(AppendixA)
Findsource valveand
turnon.
Cleanandreinstallfilter
Openstopvalve
Reinsertplugor repair
wiring
CleanP6900-SRK
components. See parts
list
Replacediaphragm
CleanP6900-SRK
components. See parts
list
Removeand reinstall.
Pay close attention to
alignmentofinlet tube
and outlet boss with
matingpieces.
Replace O-ring
Electronics Reset Procedure: Remove valve cover. Disconnect solenoid wires ((J) Figure 9). Disconnect one wire nut
connection to disrupt power to the valve. Place magic magnet on top cover as if changing activation distance (SeeAppendixA).
Reconnect solenoid wire connector. Place valve cover back on valve housing, carefully tuck wires into housing. Secure cover
with two screws provided. Reconnect power and check for sensor function.
Soft RESET for Electronics:
1. Remove the battery cover from the battery box.
2. Wait for two minutes.
3. Reassemble.
4. Hold target in front of sensor eye (light should blink once followed by a double blink over a 5 second period).
5. Solenoid will activate when target leaves view.

ZURN INDUSTRIES, LLC.
♦♦
♦♦
♦ COMMERCIAL BRASS OPERATION
♦♦
♦♦
♦ 5900 ELWIN BUCHANAN DRIVE
♦♦
♦♦
♦ SANFORD NC 27330
Phone: [phone]
♦♦
♦♦
♦ Fax: [phone]
♦♦
♦♦
♦ World Wide Web: www.zurn.com
In Canada: ZURN INDUSTRIES LIMITED
♦♦
♦♦
♦ 3544 Nashua Drive
♦♦
♦♦
♦ Mississauga, Ontario L4V1L2
♦♦
♦♦
♦ Phone: [phone] Fax: [phone]
Solenoid and Valve Kits Product No.
1/8 GPF Solenoid Valve Body Replacement Kit, PEG6003-VBA
Items 9-16
1/8 GPF Solenoid Repair Kit, Items 9-11 PEG6003-SRK
1/8 GPF Solenoid Replacement Kit, Items 7-8 PEG6003-M
1/8 GPF Filter Replacement Kit, Items 13-16 PEG6003-FA
Parts Identification
1. Cover
2. Cover Screw
3. Electronics Assembly
4. Lens Assembly
5. Connecter
6. Housing
7. Solenoid
8. Screw
9. Spring
10. Plunger
11. Diaphragm
12. Valve Body
13. Filter
14. O-Ring
15. Filter Cap
16. O-Ring
17. Tailpiece O-Ring
18. Vacuum Breaker Insert
19. Duckbill
20. Vacuum Breaker Tube
21. Vacuum Breaker Tube Nut
22. 3/4" Spud Nut
23. 3/4" Spud Friction Washer
24. 3/4" Spud Sleeve
25. 3/4" Spud Escutcheon
26. Magic Magnet
27. Setscrew for Control Stop Cover
28. Vandal-Resistant Control Stop Cover
29. Stop Cap
30. Adjusting Screw
31. Guide Holder
32. Piston Guide
33. Guide O-Ring
34. Piston
35. Piston Seal
36. Stop Body
37. Sweat Solder Adapter
38. Supply Cover Tube
39. Setscrew for Cast Wall Escutcheon
40. Cast Wall Escutcheon
41. Hex Wrench
42. Cover O-ring
®
Control Stop Repair Kit and Parts Product No.
Control Stop Repair Kit for 3/4”, PEG6003-D-SD
Includes Items 30-35
3/4” Control Stop Replacement, Includes PEG6003-C-SD-
Items 29-36 CP
Seal Seat for 1” and 3/4”, Includes Item 35 P6000-D42
Sweat Solder Adapter, Includes Item 37 P6003-YBA
Sweat Kit and Eschutcheon, Includes Items 37-41 P6003-YBYC
Flush Connections and Spud Coupling Kits Product No.
3/4" Flush Connection and Spud Coupling, P6003-H
Items 22-25
Vacuum Breaker Repair Kit, Items 18-19 P6000-B
ZEG6003EV-HW6 1/8th Gallon Urinal Parts Breakdown
FV434 08/01/07
Lid and Housing Kits Product No.
1/8 GPF Cover Replacement Kit P, Item 1 PEG6003-L
1/8 GPF Housing Replacement Left, Items 6-17, 42 PEG6003-HSA-1
1/8 GPF Housing Replacement Right, Items 6-17, 42 PEG6003-HSA-2
1/8 GPF Lid O-ring, Item 42 PEG6003-CVR-
ORING
Replacement Parts and Repair Kits Product No.
1/8 GPF Cover screw, Item 2 PEG6003-CVR-S
1/8 GPF Electronics Assembly, Item 3 PEG6003-EL
1/8 GPF Lens Assembly, Item 4 PEG6003-SC
1/8 GPF Power Connector, Item 5 PEG6003-CWE