ABB CP 600 Series User manual

—
OPERATING INSTRUCTION
Control Panels CP600 2nd generation
CP6407, CP6410, CP6415

2 3ADR010470, 2, en_US
Contents
1Introduction................................................................................................................................... 3
2Safety guide................................................................................................................................... 4
2.1 Safety guide .............................................................................................................................. 4
2.2 Safety notices ........................................................................................................................... 4
2.3 Markups ..................................................................................................................................... 5
3Product overview .......................................................................................................................... 6
4Standards and approvals............................................................................................................. 7
4.1 Product identification ............................................................................................................. 7
5Technical specifications............................................................................................................... 9
6Technical data...............................................................................................................................11
6.1 Dimensions...............................................................................................................................12
6.2 Installation environment........................................................................................................13
6.3 Safety instruction................................................................................................................... 14
6.4 Installation procedure ........................................................................................................... 14
7Connections................................................................................................................................. 15
7.1 CP600 2nd generation........................................................................................................... 15
7.2 Serial port ................................................................................................................................ 16
7.3 Ethernet port .......................................................................................................................... 16
8Power supply, grounding and shielding....................................................................................17
9Battery.......................................................................................................................................... 19
9.1 Dispose of batteries .............................................................................................................. 19
10 Special instruction for use......................................................................................................... 20
11 Cleaning faceplates .................................................................................................................... 20
12 Getting started ........................................................................................................................... 20
13 System settings .......................................................................................................................... 21
14 Unpacking and packing instructions ....................................................................................... 23

CONTROL PANELS CP600 2ND GENERATION
CP600 2nd generation, 2, en_US 3
1Introduction
The operational guidelines described below are information on device technical data,
installation, transportation, storage, assembly, use and maintenance.
The Manual refers to the following models:
Picture
Type
Description
CP6407
Operator interface with 7” color widescreen
display and
resistive touchscreen
CP6410
Operator interface with 10”4 color display
and resistive touchscree
CP6415
Operator interface with 15” color display and
resistive touchscreen

4 3ADR010470, 2, en_US
2Safety guide
2.1 Safety guide
The manual contains safety standards that must be respected for the personal safety
and to avoid damage.
Indications of attention are divided into three levels of severity.
2.2 Safety notices
DANGER!
Indicates an imminent risk. It will lead to death or
serious injury if not
avoided.
WARNING!
Indicates a possible risk. It may lead to death or serious injury if not avoided.
CAUTION!
Indicates a possible risk. It may lead to light or slight injury or material
damage
if not avoided.

CONTROL PANELS CP600 2ND GENERATION
CP600 2nd generation, 2, en_US 5
2.3 Markups
Enumeration.
Precondition for an operation instruction or a description.
Operation instruction with one step.
1. Operation instruction with several steps.
Result of an operation.
NOTE
Helpful information with background information or an emphasized notice.
TIP
Application tips or other useful information and suggestions.

6 3ADR010470, 2, en_US
3Product overview
CP600 2nd generation HMI products combine state-of-the-art features and great perfor-
mance in a compact and robust design.
They have been designed to offer competitive price/performance ratio for challenging indus-
trial applications where robust devices are a requirement.
These products feature a full die-cast aluminum housing. Compatibility with CP600 series
cut-out offers an easy upgrade path for the old series.
CP600 2nd generation products have been designed to run PB610 software with outstanding
communication and graphical options.
•Efficient and secure Linux operating system
•Gateway function with Server and Client OPC UA
•aFull PB610 vector graphic support
•Efficient unified programming strategy for web HMI applications

CONTROL PANELS CP600 2ND GENERATION
CP600 2nd generation, 2, en_US 7
4Standards and approvals
The products have been designed for use in an industrial environment in compliance with the
2014/30/EU EMC Directive.
The products have been designed in compliance with:
EN 61000-6-4
EN 61000-6-2 EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-8
EN 61000-4-29
EN60945
The installation of these devices into the residential, commercial and light-industrial environ-
ments is allowed only in the case that special in measures are taken in order to ensure con-
formity to EN 61000-6-3.
The products are in compliance with the Restrictions on Certain Hazardous Substances
(RoHS) Directive 2011/65/EU
In compliance with the above regulations the products are CE marked.
NOTE
If the mounting surface is not plane and robust enough, the degree IP69K
is not guaranteed
.
A special mounting flange is included to provide the necessary support.
4.1 Product identification
The product may be identified through a plate attached to the rear cover. You will have to
know the type of unit you are using for correct usage of the information contained in the
guide.
An example of this plate is shown in the figure below:
Note: the CP6407 label is used as an example for CP600 2nd generation Series.
NOTE
The CP6
407 label is used as an example for CP600 2nd generation Series.

8 3ADR010470, 2, en_US
Information on type plate (example)
Description
Product model name
CP6407
Product part number
1SAP540710R0001
Serial number
S.N.: AAxxxxxxxxxxxxxxxxAA
Product version ID
V.: xxxxxxxxxxxxxxx
Manufacturer address
ABB Automation Products GmbH
Eppelheimer
Straße 82,
69123 Heidelberg
Germany

CONTROL PANELS CP600 2ND GENERATION
CP600 2nd generation, 2, en_US 9
5Technical specifications
Touchscreen technology
Resistive
Back
-up battery
3 V 50 mAh Lithium, rechargeable, not user-replaceable,
model VL2330
.
Fuse
Automatic
Serial port
RS-232, RS-485, RS-422 software configurable
Flash
4 GB
RAM
512 MB
Hardware clock
Clock/Calendar with back-up battery
Accuracy RTC (at 25°C)
< 100 ppm
Environmental conditions
Operating temperature
-20 … +60 °C (vertical installation)
EN 60068-2-14
Storage temperature
-
20 … +70 °C
EN 60068
-2-1
EN 60068
-2-2
EN 60068-2-14
Operating and storage
humidity
5 …
85 % RH not-condensing
EN 60068
-2-30
Vibrations
5 … 9 Hz, 7 mm; 9 … 150 Hz, 1 g
p-p
EN 60068-2-6
Shock
± 50 g, 11 ms, 3 pulses per axis
EN 60068-2-27
Protection class
Front panel IP66, Rear IP20
EN 60529
Electromagnetic Compatibility (EMC)
Electrostatic discharge
immunity test
8 kV (air
electrostatic discharge)
4 kV (contact electrostatic discharge)
EN 61000
-4-2
Radiated, radio
-frequency,
electromagnetic field
immunity test
80 MHz … 1 GHz, 10
V/m
1
.4 GHz … 2 GHz, 3 V/m
2 GHz … 2.7 GHz, 1 V/m
EN 61000
-4-3
Burst immunity test
±
2 kV DC power port
±1 kV signal line
EN 61000
-4-4
Surge immunity test
±
0,5 kV DC power port (line to earth)
± 1 KV dc power port (line to line)
±1 kV signal line (line to earth)
EN 61000
-4-5
Immunity to conducted
disturbances inducted by
radiofrequency field
0.15…
80 MHz, 10 V
EN 61000
-4-6
Power frequency magnetic
field immunity test
Enclosure, 50
Hz, 30 A/m
EN 61000
-4-8

10 3ADR010470, 2, en_US
Voltage dips, short
interruptions and voltage
variations immunity test
Port: DC mains; Level:
0% duration:
10 ms 20 spaces by 1 s
Test executed on the 24 VDC of the EUT
EN 61000
-4-29
Durability information
Backlight service life
(LED type)
40000
hr. or more
(Time of continues operation until the brightness of the
backlight reaches 50 % of the rated value when the ambient
temperature is 25 °C) - see Note 1
Note 1: Extended use in environments where the ambient temperature is 40 °C or higher
may degrade backlight quality/reliability/durability.

CONTROL PANELS CP600 2ND GENERATION
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6Technical data
Model
CP6407
CP6410
CP6415
Display
TFT Color / LED
TFT Color / LED
TFT Color / LED
Colors
64K
64K
64K
Resolution
800X480
800X600
1024X768
Diagonal
7” widescreen
10.4”
15”
Dimming
yes
yes
yes
Flash
4GB
4GB
4GB
SD card slot
yes
yes
yes
RAM
512MB
512MB
512MB
Serial port
RS
-232,RS-485, RS-422
software configurable
RS
-232,RS-485, RS-422
software configurable
RS
-232,RS-485, RS-422
software configurable
Ethernet port
2 10/100Mb
2 10/100Mb
2 10/100Mb
USB port
2 Host interface ver-
sion 2.0
1 max. 100mA, 1 max.
500mA
2 Host interface ver-
sion 2.0
1 max. 100mA, 1 max.
500mA
2 Host interface ver-
sion 2.0
1 max. 100mA, 1 max.
500mA
Battery
rechargeable
rechargeable
rechargeable
RTC
yes
yes
yes
Voltage
24Vdc (*)
24Vdc (*)
24Vdc (*)
Current rating
at 24Vdc
0.35A
0.40A
0.70A
Weight
1.0 Kg
2.0 Kg
3.5 Kg
* 10-32Vdc
For applications requiring compliance with EN 61131-2 and specifically in reference to 10 ms
voltage dips, the power supply range voltage is 18-32Vdc.

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6.1 Dimensions
A
B
C
H
L
CP64
07
176
mm
6.92”
136
mm
5.35”
40
mm
1.57”
147,
5 mm
5.80”
187,5
mm
7.38”
CP64
10
276
mm
10.86”
221
mm
8.70”
40
mm
1.57”
232,5
mm
9.15”
287,5
mm
11.31”
CP64
15
381
mm
15”
296
mm
11.65”
45
mm
1.77”
307,5
mm
12.10”
392,5
mm
15.45”

CONTROL PANELS CP600 2ND GENERATION
CP600 2nd generation, 2, en_US 13
6.2 Installation environment
Avoid prolonged exposition to direct sunlight to avoid the risk of overheating the device.
The equipment is not intended for installation in contact with corrosive chemical compounds.
Check the resistance of the front panel to a specific compound before installation.
Do not use tools of any kind (screwdrivers, etc.) to operate the touch screen of the panel.
In order to meet the front panel protection classifications, proper installation procedure must
be followed:
•The borders of the cutout must be flat
•Screw up each fixing screw until the bezel corner get in contact with the panel.
•The cutout for the panel must be of the dimensions indicated in this manual.
The IP66 is guaranteed only if:
•Max deviation from the plane surface to the cut-out: ≤0.5 mm
•Thickness of the case where is mounted the equipment: from 1.5 mm to 6 mm
•Max surface roughness where the gasket is applied: ≤120 μm
A. CP64xx
B. Installation cut-out

14 3ADR010470, 2, en_US
6.3 Safety instruction
CAUTION!
For all installation notes, please refer to the Installation Instruction
provided with the product.
6.4 Installation procedure
Place the fixing brackets contained in the fixing kit as shown in figure.
CAUTION!
Tightening torque: 130 Ncm or screw each fixing screw until the bezel corner
gets in contact with the panel.

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7Connections
7.1 CP600 2nd generation
1. Serial port
2. Ethernet Port 0
3. Ethernet Port 1
4. USB Port V2.0, max. 500 mA
5. USB Port V2.0, max. 100 mA
6. Power Supply
7. SD Card Slot

16 3ADR010470, 2, en_US
7.2 Serial port
The serial port is used to communicate with the PLC or with another type of controller.
Different electrical standards are available for the signals in the PLC port connector:
RS-232, RS-422, and RS-485.
The serial port is software programmable. Make sure you select the appropriate interface
in the programming software.
Pin
RS-232
RS-422, RS-485
1
GND
GND
2
3
TX
CHA-
4
RX
CHB-
5
6
+5V output
+5V output
7
CTS
CHB+
8
RTS
CHA+
9
To operate in RS-485 pins 7-8 and 3-4 must be connected externally.
The communication cable must be chosen for the type of device being connected.
7.3 Ethernet port
The Ethernet port has two status indicators. Please see description in figure.
Yellow
OFF: Valid link has NOT been detected
ON: Valid
link has been detected
Green
ON: No activity
BLINKING: Activity

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8Power supply, grounding and shielding
The power supply terminal block is shown in the figure below.
Pin
Description
1
+24 V DC (L+)
2
Common (M)
3
Ground
3 conductors 1,5 mm2wire size minimum, minimum temperature conductor rating 105 °C.
NOTE
Ensure that the power supply has enough power capacity for the operation
of the equipment.
The unit must always be grounded to earth with 1,5 mm2wire size minimum. Grounding helps
limit the effects of noise due to electromagnetic interference on the control system.
Earth connection will have to be done using either the screw or the faston terminal located
near the power supply terminal block. A label helps identify the ground connection. Also con-
nect to ground the terminal 3 on the power supply terminal block.
The power supply circuit may be floating or grounded. In the latter case, connect to ground
the power source common as shown in figure (see below) with a dashed line. When using the
floating power scheme, note that the panes internally connects the power common to
ground with a 1 MΩ resistor in parallel with a 4,7 nF capacitor. The power supply must have
double or reinforced insulation. The suggested wiring for the power supply is shown below.

18 3ADR010470, 2, en_US
All the electronic devices in the control system must be properly grounded.
Grounding must be performed according to applicable regulations.

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9Battery
CP600 2nd generation panels are equipped with rechargeable Lithium battery, not user-re-
placeable.
The hardware real-time clock (date and time) is maintained by the battery.
CAUTION!
At the first installation,
CP600 2nd generation panels shall be charged for 48
hours.
When the battery is fully charged, it ensures a period of 3 months of data backup at 25 °C.
Location of the battery: See “broken circle”
in the picture below.
9.1 Dispose of batteries
NOTE
The battery must not be disposed as unsorted domestic waste.
Dispose of batteries acco
rding to the local regulations.

20 3ADR010470, 2, en_US
10 Special instruction for use
•Install the HMI device according to the accompanying installation instructions.
•Ground the HMI device according to the accompanying installation instructions.
•Only qualified personnel may install the HMI device or repair it.
•Ensure that the aeration holes are not covered.
•Care shall be taken not to allow layers of dust to form on the faceplate of the HMI
device in a way that might cause the accumulation of static charges.
Keep the faceplate of the HMI device clean: the equipment must be cleaned only with a
soft cloth and neutral soap product. Do not use solvents.
•This device should not be used for purposes and methods other than indicated in this
document and in the documentation accompanying the product.
11 Cleaning faceplates
CAUTION!
The equipment must be cleaned only with a soft cloth and neutral soap
product.
Do not use solvents.
12 Getting started
CP600 2nd generation control panels must be programmed with the software PB610.
PB610 Panel Builder is a software tool that must be properly installed on a computer
running Microsoft Windows.
There are two options to transfer a PB610 application project to a CP600 2nd generation de-
vice:
Ethernet Connect the CP600 2nd generation device to the computer with an Ethernet
network connection. From PB610 choose the command Run/Download to tar-
get. You may have to ensure that the proper firewall policy has been config-
ured in the computer to allow PB610 Panel Builder to access the network.
USB Create an Update Package using PB610 Panel Builder and copy it to a USB
Flash drive.