ABB CP420 User manual

CP420
Installation and Operation Manual
ABB, 1SBC159102M0201 2007-05 English
Cover_MAEN858.fm Page 1 Monday, April 2, 2007 1:10 PM

Foreword
ABB, 1SBC159102M0201
CP420 Installation and Operation Manual
Foreword
CP420 is a Human Machine Interface (HMI) with a 4.7" STN Liquid Crystal
Display, and is water- and dust-resistant according to IP65/NEMA4.
CP420 is CE-marked and meets your need to be highly transient-resistant while
in operation.
Also, its compact design makes connections with other machinery more flexible,
thus achieving the optimal performance of your machines.
CP400Soft is used to design applications of CP420; it is reliable, user-friendly
and compatible with many models.
Copyright © ABB
All rights reserved.
Release: May 2007
Document number: ABB, 1SBC159102M0201
Please read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. ABB is not responsible for modified,
altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to
use the equipment properly in their specific applications.
Only parts and accessories manufactured according to specifications set by ABB may be used.
ABB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDEN-
TAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR OTHERWISE.
BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND OF PUR-
CHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE SOLE
DISCRETION OF ABB.

Contents
ABB, 1SBC159102M0201
Contents
1 Safety Precautions................................................................................... 5
2 Installation.............................................................................................. 7
2.1 Package Contents.........................................................................7
3 Product Specifications............................................................................. 8
3.1 Description of Parts .....................................................................9
3.2 External and Cut-out Dimensions .............................................10
3.3 Mounting Procedure..................................................................10
3.4 Grounding.................................................................................11
3.5 Power Supply and Wiring ..........................................................12
4 Dip Switches......................................................................................... 13
5 Communication Ports........................................................................... 14
6 LCD Contrast Adjustment ................................................................... 15
7 Operation ............................................................................................. 16
7.1 Self Test .....................................................................................16
7.2 System Menu.............................................................................17
7.3 Bench and Function Tests ..........................................................18
7.4 Setting Communication Parameters...........................................18
7.5 Downloading an Application .....................................................19
7.6 Uploading an Application ..........................................................20
7.7 Copying an Application .............................................................22
7.8 Passwords...................................................................................23

Contents
ABB, 1SBC159102M0201

Safety Precautions
ABB, 1SBC159102M0201 5
1 Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must
read and understand this installation manual.
General
– Only qualified personnel may install or operate the operator terminal.
– The operator terminal must be installed according to the installation instruc-
tions.
– The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/
become isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open, flush with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equip-
ment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot as-
sume responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator terminal is suitable for your
particular application, nor assumes responsibility for your product design, in-
stallation or operation.

Safety Precautions
6ABB, 1SBC159102M0201
Power source
– The operator terminal is equipped with a 24 V DC input. Supply power other
than 24 V DC ± 15% will severely damage the operator terminal. Thus, check
the power supply supporting the DC power regularly.
Grounding
– Without grounding, the operator terminal may be severely affected by excess
noise. Make sure that the grounding is done properly from the power connec-
tor at the rear side of the operator terminal. When power is connected, make
sure that the wire is grounded.
– Use a cable of at least 2 mm2(AWG 14) to ground the operator terminal.
Ground resistance must be less than 100 Ω (class3). Note that the ground
cable must not be connected to the same ground point as the power circuit.
Installation
– Communication cables must be separated from power cables for operational
circuits. Only use shielded cables to avoid unpredictable problems.
During Use
– Emergency stop and other safety functions may not be controlled from the
operator terminal.
– Do not use too much force or sharp objects when touching the keys, display
etc.
Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
Dismantling and Scrapping
– The operator terminal or parts thereof shall be recycled according to local
regulations.
– The following components contain substances that might be hazardous to
health and the environment: lithium battery, electrolytic capacitor and
display.

Installation
ABB, 1SBC159102M0201 7
2Installation
2.1 Package Contents
The following parts are found in the box:
– Operator terminal CP420
– 4 installation fasteners
– Power connector (connected to the 24 V DC power outlet)
– This installation and operation manual (1SBC159102M0201)

Product Specifications
8ABB, 1SBC159102M0201
3Product Specifications
Parameter CP420
Front panel, W x H x D 170.3 x 102.6 x 4.2 mm
Mounting depth 44.6 mm
Cut-out dimensions 160.7 x 93.0 mm
Front panel protection IP 65/NEMA 4
Weight 0.47 kg
COM1 9-pin female connector: RS232/RS485
COM2 9-pin female connector: RS422/RS485
Flash ROM 4 MB
RAM 512 KB
CPU 32-bit RISC
Battery backed memory -
Data/Recipe -
Real time clock Yes (rechargeable Lithium battery)
Display Mono STN LCD, 16 shades of blue, 240 x 128 pixels,
CCFT backlight lifetime: approximately 50,000 h at 25 °C
Active area of display,
W x H
111 x 61 mm
30 x 16 characters of 8 x 8 size can be displayed
Display adjustment Via touch screen.
Touch screen Analog
Power supply 24 V DC ± 15%. Less than 12 W.
Operating temperature 0 ° to +50 °C
Storage temperature -10 °to +60 °C
Ambient humidity 20 - 90% RH non-condensed
Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X-, Y- and
Z-axis directions
Shock endurance 10 G, 11 ms 3 times in each direction of X-, Y- and Z-axes
RF emissions CISPR 22, Class A
Electrostatic Discharge IEC61000-4-2
RF susceptibility IEC61000-4-3
High frequency transients IEC61000-4-4
Cooling Natural cooling

Product Specifications
ABB, 1SBC159102M0201 9
3.1 Description of Parts
Front
Back
Fixture mounting holes
Power lamp
Communication lamps
Display
DIP switches (1-10)
COM2: RS422/RS485
DC power outlet
COM1: RS232/RS485

Product Specifications
10 ABB, 1SBC159102M0201
3.2 External and Cut-out Dimensions
3.3 Mounting Procedure
1. Cut out the control front panel to match the dimensions (mm) below.
CUTOUT DIMENSION
160.7
+0.5
-0.1
93.0
+0.5 -0.1
160.4
170.3
102.6
44.6
4.2
0.7
92.7
Unit: mm
CUTOUT DIMENSION