ABB CP430 User manual

CP430
Installation and Operation Manual
ABB, 1SBC159103M0201 2007-05 English
Cover_MAEN859.fm Page 1 Monday, April 2, 2007 1:58 PM

Foreword
ABB, 1SBC159103M0201
CP430 Installation and Operation Manual
Foreword
CP430 is a Human Machine Interface (HMIs) with a 5.7" STN Liquid Crystal
Display, and is water- and dust-resistant according to IP65/NEMA4.
CP430 is CE-marked and meets your need to be highly transient-resistant while
in operation.
Also, its compact design makes connections with other machinery more flexible,
thus achieving the optimal performance of your machines.
CP400Soft is used to design applications of CP430; it is reliable, user-friendly
and compatible with many models.
Copyright © ABB
All rights reserved.
Release: May 2007
Document number: ABB, 1SBC159103M0201
Please read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. ABB is not responsible for modified,
altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to
use the equipment properly in their specific applications.
Only parts and accessories manufactured according to specifications set by ABB may be used.
ABB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDEN-
TAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR OTHERWISE.
BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND OF PUR-
CHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE SOLE
DISCRETION OF ABB.
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Foreword
ABB, 1SBC159103M0201
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Contents
ABB, 1SBC159103M0201
Contents
1 Safety Precautions................................................................................... 5
2 Installation.............................................................................................. 7
2.1 Package Contents.........................................................................7
3 Product Specifications ............................................................................ 8
3.1 Description of Parts .....................................................................9
3.2 External and Cut-out Dimensions .............................................11
3.3 Mounting Procedure ..................................................................11
3.4 Grounding ................................................................................. 12
3.5 Power Supply and Wiring ..........................................................13
4 Dip Switches......................................................................................... 14
5 Communication Ports........................................................................... 15
6 LCD Contrast Adjustment ................................................................... 16
7 Operation ............................................................................................. 17
7.1 Self Test .....................................................................................17
7.2 System Menu .............................................................................18
7.3 Key Pad......................................................................................19
7.4 Bench and Function Tests ..........................................................20
7.5 Setting Parameters......................................................................20
7.6 Downloading an Application .....................................................21
7.7 Uploading an Application ..........................................................22
7.8 Uploading/Downloading a Recipe .............................................23
7.9 Copying an Application ............................................................. 24
7.10 Passwords...................................................................................25
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Contents
ABB, 1SBC159103M0201
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Safety Precautions
ABB, 1SBC159103M0201 5
1 Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must
read and understand this installation manual.
General
– Only qualified personnel may install or operate the operator terminal.
– The operator terminal must be installed according to the installation instruc-
tions.
– The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/
become isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open, flush with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equip-
ment.
– Use only parts and accessories manufactured according to specifications of the
supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot as-
sume responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator terminal is suitable for your
particular application, nor assumes responsibility for your product design, in-
stallation or operation.
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Safety Precautions
6ABB, 1SBC159103M0201
Power source
– The operator terminal is equipped with a 24 V DC input. Supply power other
than 24 V DC ± 15% will severely damage the operator terminal. Thus, check
the power supply supporting the DC power regularly.
Grounding
– Without grounding, the operator terminal may be severely affected by excess
noise. Make sure that the grounding is done properly from the power connec-
tor at the rear side of the operator terminal. When power is connected, make
sure that the wire is grounded.
– Use a cable of at least 2 mm2(AWG 14) to ground the operator terminal.
Ground resistance must be less than 100 Ω (class3). Note that the ground
cable must not be connected to the same ground point as the power circuit.
Installation
– Communication cables must be separated from power cables for operational
circuits. Only use shielded cables to avoid unpredictable problems.
During Use
– Emergency stop and other safety functions may not be controlled from the
operator terminal.
– Do not use too much force or sharp objects when touching the keys, display
etc.
Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
Dismantling and Scrapping
– The operator terminal or parts thereof shall be recycled according to local
regulations.
– The following components contain substances that might be hazardous to
health and the environment: lithium battery, electrolytic capacitor and
display.
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Installation
ABB, 1SBC159103M0201 7
2Installation
2.1 Package Contents
The following parts are found in the box:
– Operator terminal CP430
– 4 installation fasteners
– Power connector (connected to the 24 V DC power outlet)
– Printer cable (only for CP430 B-ETH, CP430 C and CP430 C-ETH)
– This installation and operation manual (1SBC159103M0201)
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Product Specifications
8ABB, 1SBC159103M0201
3Product Specifications
Parameter CP430 C-ETH CP430 C CP430 B-ETH CP430 B
Front panel,
W x H x D
195.0 x 145.0 x 4.2 mm
Mounting depth 59.1 mm
Cut-out dimensions 185.8 x 135.8 mm
Front panel
protection
IP 65/NEMA 4
Keypad
specifications
1 “Menu”-key and 5 user-defined function keys (F1-F5).
Pressure: 350 ± 50 gf operating force.
Lifetime: over 1,000,000 activations.
Weight 0.81 kg
COM 1 9-pin female connector: RS232/RS485
COM2 25-pin female connector: RS232/RS422/RS485
Multi-functional port 26-pin connector for printer/64 external keys -
Ethe rnet Yes - Yes -
Flash ROM 4 MB
RAM 512 KB
CPU 32-bit RISC
Battery backed
memory
512 KB
Data/Recipe 512 KB -
Real time clock Yes (with rechargeable lithium battery)
Display Color STN LCD, 256 colors Mono STN LCD, 16 shades of blue
320 x 240 pixels, CCFT backlight lifetime:
approximately 75,000 h at 25 °C approximately 50,000 h at 25 °C
Active area of
display, W x H
117.2 x 88.4 mm.
40 x 30 characters of 8 x 8 size can be displayed.
Display adjustment Via touch screen and via potentiometer on the back.
Touch screen Analog
Power supply 24 V DC ± 15%. Less than 20 W.
Operating
temperature
0 ° to +50 °C
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Product Specifications
ABB, 1SBC159103M0201 9
3.1 Description of Parts
Front
Storage temperature -10 °to +60 °C
Ambient humidity 20 - 90% RH non-condensed
Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X-, Y- and Z-axis
directions
Shock endurance 10 G, 11 ms 3 times in each direction of X-, Y- and Z-axes
RF emissions CISPR 22, Class A
Electrostatic
Discharge
IEC61000-4-2
RF susceptibility IEC61000-4-3
High frequency
transients
IEC61000-4-4
Cooling Natural cooling
Parameter CP430 C-ETH CP430 C CP430 B-ETH CP430 B
Fixture mounting holes
Power lamp
Communication lamps
Function keys
Display
Network lamp
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Product Specifications
10 ABB, 1SBC159103M0201
Back
DIP switches (1-10)
COM2: RS232/RS422/RS485
DC power outlet
Battery cover
Printer/keyboard
COM1: RS232/RS485
Network connection
Contrast adjustment
connection
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Product Specifications
ABB, 1SBC159103M0201 11
3.2 External and Cut-out Dimensions
3.3 Mounting Procedure
1. Cut out the control front panel to match the dimensions (mm) below.
CUTOUT DIMENSION
Unit: mm
CUTOUT DIMENSION
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Product Specifications
12 ABB, 1SBC159103M0201
2. Mount the operator terminal into the cut-out. Insert the fixtures to the
holes on the unit and fasten the screws into the front panel. Do not tighten
the screws with too much or uneven force, or it may cause the deformation
of the operator terminal.
3. The operator terminal is to be installed within the angle of 0 to 135 °as
shown below.
3.4 Grounding
To make sure that the operator terminal works properly and to prevent it from
radiating radio frequency noise, it must be connected to the earth ground.
Maximum torque: 0.3 Nm
STEP 1 STEP 2 STEP 3
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Product Specifications
ABB, 1SBC159103M0201 13
3.5 Power Supply and Wiring
CP430 must use the power supply with 24 V DC and the power consumption
is 20W.
Perform the following steps to wire the power connector:
1. Unplug the power connector and unscrew the screws.
2. Strip approximately 1 cm of insulation. Insert the wire all the way into the
power connector and then turn the screws tight.
3. Plug in the connector to the power outlet of the operator terminal.
Warning:
To avoid an electrical shock, be sure to switch off the power before connecting the
communication/download cable to the operator terminal.
Note:
The power connector is already plugged into the power outlet of operator termi-
nal when the package is first opened.
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Dip Switches
14 ABB, 1SBC159103M0201
4Dip Switches
Dip switch Function
SW1 Reserved
SW2 Reserved
SW3 SW4 Operation Mode
ON ON Runs user application
ON OFF Runs burn-in test program
OFF ON Updates BIOS
OFF OFF Runs bench test program
SW5 Communication Parameters
ON The operator terminal uses the communication parameters
defined on the operator terminal’s configuration screen for
controller communication.
OFF The operator terminal uses the communication parameters
defined in CP400Soft for controller communication.
SW6 Password
ON The operator terminal asks the operator to enter a password
after power-on self-test.
OFF No password is required to start the operator terminal.
SW7 System Menu
ON The operator terminal displays the system menu.
OFF The operator terminal runs user application without displaying
the system menu.
SW8 Default User Level
ON The default user level is set to 1 if the operator terminal
requires no password to start its operation.
OFF The default user level is set to 9 if the operator terminal
requires no password to start its operation.
SW9 Reserved
SW10 COM2 Port
For RS485, this switch has to be set ON.
For RS422, this switch has to be set OFF.
ON
OFF
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Communication Ports
ABB, 1SBC159103M0201 15
5 Communication Ports
COM1, a 9-pin female connector, is used to connect the operator terminal to a
controller via RS232 or RS485.
COM2, a 25-pin female connector, is used to connect the operator terminal to
a controller via RS232, RS422 or RS485.
Note:
Make sure that the connection is in accordance with the setting of the dip switches,
for example RS485 corresponds to SW10 = ON. See section 4 Dip Switches.
Pin Function Pin Function Pin Function
1 RS485+ 1 N/A 14 RS422 TX+
(RS485+)
2 RS232 RXD 2 RS232 TXD 15 RS422 TX-
(RS485-)
3 RS232 TXD 3 RS232 RXD 16 RS422 RX+
4 N/A 4 RS232 RTS 17 RS422 RX-
5 Signal ground 5 RS232 CTS 18
N/A
6RS485- 6N/A 19
7 RS232 RTS 7 Signal ground 20
8 RS232 CTS 8 Optional;
+5V@100mA output
21
9Optional;
+5V@100mA output
9
N/A
22
10 23 RS422 RTS+
11 24 RS422 RTS-
12 RS422 CTS+ 25 N/A
13 RS422 CTS-
COM 2
1
101113 12 6798 5234
1417
2225 24 23 2021 19 18 1516
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LCD Contrast Adjustment
16 ABB, 1SBC159103M0201
6 LCD Contrast Adjustment
The LCD contrast can be adjusted via the touch screen using the system menu
command F4, and performing the following steps:
1. Touch the upper-left and lower-right corners of the screen.
2. Follow the route on the screen.
3. Touch the square on the center of the screen to complete the task.
See also section 7.2 System Menu.
The contrast can also be adjusted using the potentiometer on the back of the
operator terminal.
Use a small screwdriver to turn the potentiometer (clockwise = contrast down;
counter-clockwise = contrast up).
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Operation
ABB, 1SBC159103M0201 17
7Operation
7.1 Self Test
Once the operator terminal is turned on, it will automatically execute a self-test
to check its hardware. The results of the self-test will be displayed on the screen
according to the following picture.
If any of tests does not pass the self-test, it will be noted with “Failed” next to
the test item. Additionally, the message “Error! Press screen to continue” will be
displayed at the bottom of the screen.
If the power to the operator terminal or the PC was interrupted while download-
ing, Firmware checksum or Application checksum will not pass the self-test, in-
dicated by “Failed” in the self-test results after power is restored. If this happens,
the user can simply follow the download procedure to re-download the applica-
tion or data. After downloading again, all items should pass the self-test.
Note:
When using the operator terminal for the first time, remember to reset the real
time clock (RTC).
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Operation
18 ABB, 1SBC159103M0201
7.2 System Menu
Set the dip switch SW7 = ON. After the self-test, the system menu of the oper-
ator terminal is displayed on the screen:
The functions of the commands are briefly explained below:
System menu
command Function
Link The operator terminal is connected.
F2 - Confg Sets up the internal time clock and communication parameters
in the operator terminal. All the settings has to be made for
the operator terminal to work properly.
Use , , and to move to desired field; + and - to set
the value of the field.
F3 - Copy Copies application data to another CP430.
F4 - Set Adjusts touch panel LCD contrast and clears data RAM.
See also section 6 LCD Contrast Adjustment.
F5 - Run Runs the application.
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Operation
ABB, 1SBC159103M0201 19
7.3 Key Pad
The six keys on the CP430 include one menu key and five functional keys (F1-
F5), described below. Press the menu key to slide out the innovative slide-out
menu.
The functional keys can also be defined in CP400Soft and used as “Quick-
buttons”, for example, to set an ON/OFF value, to change a screen etc. For
further information about the slide-out menu, please see the CP400Soft User’s
Manual.
When a key is pressed, the operator terminal will make a “beep” sound to signal
that a command is pressed. The default setting, a 200 ms beep, can be config-
ured in CP400Soft.
Menu key
Functional keys F1-F5
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