ABB CoriolisMaster FCM2000 Installation and operation manual

CI/FCM2000-EN CoriolisMaster FCM2000
EN
English
Commissioning Instruction
Mass Flowmeter
CoriolisMaster FCM2000
P R OF I
BU S
PROCESS FIELD BUS
®

CI/FCM2000-EN CoriolisMaster FCM2000 EN - 1
Neu
Mass Flowmeter
CoriolisMaster FCM2000
Commissioning Instruction - EN
CI/FCM2000-EN
07.2017
Rev. D
Original instruction
Manufacturer:
ABB Automation Products GmbH
Measurement & Analytics
Dransfelder Straße 2
D-37079 Göttingen
Germany
Tel.: [phone]
Fax: [phone]
Customer service center
Phone: [phone]
Fax: [phone]-29031
[email protected]
© Copyright 2017 by ABB Automation Products GmbH
Subject to changes without notice
This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this
document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.
Contents

Contents
2 - EN CoriolisMaster FCM2000 CI/FCM2000-EN
1Safety....................................................................................................................................................................3
1.1General information and notes for the reader ................................................................................................3
1.2Intended use...................................................................................................................................................4
1.3Improper use ..................................................................................................................................................4
1.4Technical limit values .....................................................................................................................................4
1.5Approved media .............................................................................................................................................5
1.6Target groups and qualifications ....................................................................................................................5
1.7Safety instructions for transport .....................................................................................................................5
1.8Safety instructions for electrical installation ...................................................................................................6
1.9Safety instructions for operation.....................................................................................................................6
2Design and function ............................................................................................................................................7
2.1ATEX and IECEx device overview .................................................................................................................7
3Transport..............................................................................................................................................................8
3.1Inspection .......................................................................................................................................................8
3.2General information on transport ...................................................................................................................8
4Installation............................................................................................................................................................9
4.1Electrical connection ......................................................................................................................................9
4.1.1Electrical connections between the transmitter and the flowmeter sensor.............................................9
4.1.2Electrical connections between the transmitter and the peripherals ....................................................10
4.2Ex relevant specifications.............................................................................................................................11
4.2.1ATEX/IECEx Ex approval......................................................................................................................12
5Commissioning..................................................................................................................................................14
5.1General information......................................................................................................................................14
5.2Information for safe operation – ATEX, IECEx ............................................................................................15
5.2.1Inspection ..............................................................................................................................................15
5.2.2Output Circuits ......................................................................................................................................15
5.2.3NAMUR Contact....................................................................................................................................16
5.2.4Information on changing the installation ...............................................................................................17
6Parameterization................................................................................................................................................19
6.1Data entry.....................................................................................................................................................19
6.2Entering data in short form ...........................................................................................................................21
7Appendix ............................................................................................................................................................22
7.1Other applicable documents ........................................................................................................................22
7.2Approvals and certifications .........................................................................................................................22

Safety
CI/FCM2000-EN CoriolisMaster FCM2000 EN - 3
1 Safety
1.1 General information and notes for the reader
Read these instructions carefully prior to installing and commissioning the device.
These instructions are an important part of the product and must be kept for later use.
These instructions are intended as an overview and do not contain detailed information on all
designs for this product or every possible aspect of installation, operation and maintenance.
For additional information or in case specific problems occur that are not discussed in these
instructions, contact the manufacturer.
The content of these instructions is neither part of any previous or existing agreement, promise
or legal relationship nor is it intended to change the same.
This product is built based on state-of-the-art technology and is operationally safe. It has been
tested and left the factory in a safe, maintenance-free state. The information in the manual must
be observed and followed in order to maintain this state throughout the period of operation.
Modifications and repairs to the product may only be performed if expressly permitted by these
instructions.
Only by observing all of the safety information and all safety/warning symbols in these
instructions can optimum protection of both personnel and the environment, as well as safe and
fault-free operation of the device, be ensured.
Information and symbols directly on the product must be observed. They may not be removed
and must be fully legible at all times.
Important
• An additional document with Ex safety information is available for
measuring systems that are used in potentially explosive areas (Applies to
FM / CSA only).
• Ex safety information is an integral part of this manual. As a result, it is
crucial that the installation guidelines and connection values it lists are also
observed.
The icon on the name plate indicates the
following:

Safety
4 - EN CoriolisMaster FCM2000 CI/FCM2000-EN
1.2 Intended use
This device is intended for the following uses:
• To convey liquids and gases (fluids), including unstable ones
• To meter the mass flow of the fluid directly
• To meter the volumetric flow of the fluid (indirectly via mass flow and density)
• To measure fluid density
• To measure fluid temperature
The following items are included in the intended use:
• Read and follow the instructions in this manual.
• Observe the technical ratings; refer to the section 1.4 „Technical limit values“.
• Use only allowed liquids for measurement; refer to the section1.5 „Approved media“.
1.3 Improper use
The following are considered to be instances of improper use of the device:
• Operation as a flexible adapter in piping, e.g., to compensate for pipe offsets, pipe vibrations,
pipe expansions, etc.
• As a climbing aid, e. g., for mounting purposes
• As a support for external loads, e. g., as a support for piping, etc.
• Adding material, e. g., by painting over the name plate or welding/soldering on parts
• Removing material, e. g., by spot drilling the housing
Repairs, alterations, and enhancements, or the installation of replacement parts, are only
permissible insofar as these are described in the manual. Approval by
ABB Automation Products GmbH must be sought for any activities beyond this scope. Repairs
performed by ABB-authorized specialist shops are excluded from this.
1.4 Technical limit values
The meter has been designed for use exclusively within the values stated on the name plate
and within the technical limit values specified on the data sheets.
The following technical limit values must be observed:
• The permissible pressure (PS) and the permissible fluid temperature (TS) must not exceed
the pressure/temperature ratings (see the section titled "Specifications").
• The maximum and minimum operating temperature limits must not be exceeded or
undershot.
• The permissible operating temperature must not be exceeded.
• The housing protection type must be observed during operation.
• The flowmeter sensor must not be operated in the vicinity of powerful electromagnetic fields,
e.g., motors, pumps, transformers, etc. A minimum spacing of approx. 1 m (3.28 ft) must be
maintained. For installation on steel parts (e.g., steel brackets), a minimum spacing of 100
mm (4") must be maintained. (These values have been calculated on the basis of IEC 801-2
and IEC TC77B.)

Safety
CI/FCM2000-EN CoriolisMaster FCM2000 EN - 5
1.5 Approved media
When using media, please note:
• Media (fluids) may only be used if, based on the state of the art or the operating experience
of the user, it can be assured that chemical and physical properties of the components
coming into contact with the fluids will not be adversely affected during the operating period.
• Specifically chloride media can cause not visible corrosion damages to all media wetted
components so that fluid can lead. The suitability of these materials for each application by
the operator to examine.
• Media (fluids) with unknown properties or abrasive media may only be used if the operator
can perform regular and suitable tests to ensure the safe condition of the meter.
• Observe the information on the name plate.
1.6 Target groups and qualifications
Installation, commissioning, and maintenance of the product may only be performed by trained
specialist personnel who have been authorized by the plant operator to do so. The specialist
personnel must have read and understood the manual and comply with its instructions.
Prior to using corrosive and abrasive measurement media, the operator must check the level of
resistance of all parts coming into contact with the wetted parts. ABB Automation Products
GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing
so.
The operators must strictly observe the applicable national regulations with regards to
installation, function tests, repairs, and maintenance of electrical products.
1.7 Safety instructions for transport
Observe the following instructions:
• The center of gravity is off center.
• The flow direction must correspond to the direction indicated on the device, if labeled.
• Comply with the maximum torque for all flange connections.
• Install the devices without mechanical tension (torsion, bending).
• Install flange devices with coplanar counter flanges.
• Only install devices for the intended operating conditions and with suitable seals.
• Secure the flange bolts and nuts against pipeline vibrations.

Safety
6 - EN CoriolisMaster FCM2000 CI/FCM2000-EN
1.8 Safety instructions for electrical installation
The electrical connection may only be made by authorized specialist personnel according to the
electrical plans.
The electrical connection information in the manual must be observed; otherwise, the electrical
protection type may be adversely affected.
Ground the measurement system according to requirements.
1.9 Safety instructions for operation
During operation with hot fluids, contact with the surface may result in burns.
Aggressive fluids may result in corrosion or abrasion of the parts that come into contact with the
medium. As a result, pressurized fluids may escape prematurely.
Wear to the flange gasket or process connection gaskets (e.g., aseptic threaded pipe
connections, Tri-Clamp, etc.) may enable a pressurized medium to escape.
When using internal flat gaskets, these can become embrittled by CIP/SIP processes.

Design and function
CI/FCM2000-EN CoriolisMaster FCM2000 EN - 7
2 Design and function
Important
An additional document with Ex safety instructions is available for measuring systems that are
used in explosion hazardous areas (Applies to FM / CSA only).
As a result, it is crucial that the specifications and data it lists are also observed.
2.1 ATEX and IECEx device overview
Standard/Non-Ex Zone 1/21
Type ME22 A, U ... MS21 A, U ME27/28 B, E MS26 B, E
1. Remote mount
design
(small nominal
diameters)
Transmitter and
flowmeter sensor
−Standard/non-Ex
−Ex Zone 2/21, 22
−Ex Zone 1/21
Type ME24/25 A, U ... MS26 B, E
2. Remote mount
design
(small nominal
diameters)
Transmitter
−Standard/non-Ex
−Ex Zone 2/21, 22
Flowmeter sensor
−Ex Zone 1/21
Fig. 1: FCM2000 overview
G00387

Transport
8 - EN CoriolisMaster FCM2000 CI/FCM2000-EN
3 Transport
3.1 Inspection
Check the devices for possible damage that may have occurred during transport. Damages in
transit must be recorded on the transport documents. All claims for damages must be claimed
without delay against the shipper and before the installation.
3.2 General information on transport
Observe the following when transporting the device to the measurement site:
• The center of gravity is off center.
• Flanged units may not be lifted by the converter housing or terminal box.