ABB PowerScale CABINET A User manual

PowerScale 10-50 kVA
User Manual
04-3004_S0_OPM_ABB_POWERSCALE_10-50kVA_EN_150113.doc
© Copyright 2015 ABB, All rights reserved.

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GENERAL CONTENTS OF THE
USER MANUAL PowerScale
0 SECTION-0:
0.1 FOREWORD
0.2 POWERSCALE SYSTEM DESCRIPTION
1 SECTION-1:
1.1 SAFETY INSTRUCTIONS
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL
1.1.2 SYMBOLS, CONTROLS AND INDICATORS
1.1.3 OPERATOR PRECAUTIONS
1.1.4 ENVIRONMENTAL CONSIDERATIONS
1.1.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING
1.1.6 INQUIRIES
1.2 SYSTEM DESCRIPTION
1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-15KVA CABINET A
1.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B
1.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 30-50KVA CABINET C
1.2.4 GENERAL SYSTEM DESCRIPTION
1.2.5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE
1.2.6 SINGLE/PARALLEL CONFIGURATIONS
1.3 DELIVERY - TRANSPORT - STORAGE
1.3.1 INTRODUCTION
1.3.2 RECEIPT OF THE UPS AND VISUAL INSPECTION
1.3.3 UNPACKING
1.3.4 NAMEPLATE AND IDENTIFICATION
1.3.5 BATTERIES AND STORAGE
1.4 SITE PLANNING AND POSITIONING
1.4.1 PLANNING BEFORE THE INSTALLATION
1.4.2 POSITIONING OF UPS AND BATTERY CABINET
1.5 ELECTRICAL INSTALLATION
1.5.1 PREPARATION FOR THE INPUT CABLING
1.5.2 INSTALLATION CHECKLIST

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2 SECTION-2:
2.1 BLOCK DIAGRAM
2.1.1 WIRING AND BLOCK DIAGRAMS
2.1.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS
2.1.3 CONNECTION DIAGRAM POWERSCALE
2.2 FRONT AND REAR VIEW
2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A
2.2.2 FRONT AND REAR VIEW OF POWERSCALE CABINET B
2.2.3 FRONT AND REAR VIEW OF POWERSCALE CABINET C
2.3 BATTERY CONNECTIONS
2.3.1 BATTERY ENCLOSURES CABINETS A,B,C AND EXTERNAL BATTERY
3 SECTION-3:
3.1 INTERFACING
3.1.1 SMART PORT JD1 (SERIAL RS 232 / SUB D9 / FEMALE) AND USB PORT
3.1.2 CUSTOMER INTERFACE AND DRY PORTS (TERMINALS X1 STANDARD)
3.1.3 JR1 / RS485 INTERFACE FOR MULTIDROP
4 SECTION-4:
4.1 OPERATION
4.1.1 COMMISSIONING
4.1.2 CONTROL PANEL
4.1.3 DESCRIPTION OF THE LCD
4.1.4 OPERATING MODES
5 SECTION-5:
5.1 OPERATION –PROCEDURES
5.1.1 START-UP PROCEDURE
5.1.2 SHUTDOWN PROCEDURE
5.1.3 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS
5.1.4 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS
6 SECTION-6:
6.1 MULTI-CABINET CONFIGURATION
6.1.1 CONCEPT OF MULTI-CABINET CONFIGURATION
6.1.2 INSTALLATION INSTRUCTIONS
6.1.3 COMMISSIONING OF PARALLEL CONFIGURATION
7 SECTION-7:
7.1 MAINTENANCE
7.1.1 USER RESPONSIBILITIES
7.1.2 PREVENTATIVE MAINTENANCE
7.1.3 DEEP BATTERY TEST
7.1.4 BATTERY MAINTENANCE, DISPOSAL AND RECYCLING

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8 SECTION-8:
8.1 TROUBLESHOOTING
8.1.1 ALARMS
8.1.2 MENU, COMMANDS, EVENT LOG AND MEASUREMENTS
8.1.3 FAULT IDENTIFICATION AND RECTIFICATION
9 SECTION-9:
9.1 OPTIONS
9.1.1 INTRODUCTION
9.1.2 REMOTE SHUTDOWN
9.1.3 GENERATOR ON FACILITIES
9.1.4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE
9.1.5 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT / REMOTE MONITORING
10 SECTION-10: TECHNICAL DATA SHEET
10.1 POWERSCALE SYSTEM DESCRIPTION
10.2 TECHNICAL CHARACTERISTICS
10.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-15KVA CABINET A
10.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B
10.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 30-50KVA CABINET C
10.3 INPUT CHARACTERISTICS
10.3.1 GRAPH: INPUT PF VERSUS % LOAD
10.3.2 GRAPH: INPUT DISTORTION THDI VERSUS % LOAD
10.4 BATTERY CHARACTERISTICS
10.5 OUTPUT CHARACTERISTICS
10.5.1 GRAPH: AC –AC EFFICIENCY WITH LINEAR LOAD @ COSPHI 1
10.6 ENVIRONMENTAL CHARACTERISTICS
10.7 STANDARDS
10.8 COMMUNICATION
10.8.1 POWER MANAGEMENT DISPLAY (PMD)
10.8.2 MIMIC DIAGRAM
10.8.3 DISPLAY
10.8.4 CUSTOMER INTERFACES (TERMINALS X1 STANDARD)
10.8.5 CUSTOMER INPUTS DRY PORTS: TERMINAL BLOCK X1
10.8.6 CUSTOMER OUTPUTS DRY PORTS: TERMINAL BLOCKS X1 (OPTION RELAY SLOT CARD)
10.9 OPTIONS
10.9.1 SNMP CARD / WAVEMON MANAGEMENT SOFTWARE

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10.10 BATTERY AUTONOMIES
10.10.1 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD CABINETS AND
STANDARD BATTERY CONFIGURATION
10.11 INSTALLATION PLANNING
10.11.1 HEAT DISSIPATION PER UPS RANGE WITH NON-LINEAR LOAD
10.12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES
10.12.1 TERMINAL CONNECTIONS OVERVIEW
10.12.2 INPUT FEED RATINGS

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0.1 FOREWORD
The UPS System operates with mains, battery or bypass power. It contains components that carry high
currents and voltages. The properly installed UPS System is grounded to earth and IP 20 rated against
electrical shock and foreign objects. Installation and service have to be done by the manufacturer’s
qualified technicians or their certified service partners.
OPERATIONS INSIDE THE UPS MUST BE PERFORMED
BY A SERVICE ENGINEER FROM THE MANUFACTURER
OR FROM AN AGENT CERTIFIED BY THE
MANUFACTURER.
This user manual contains guidelines to check delivery, installing and commissioning of the UPS and is
intended for people who plan the installation, install, commission and use or service the UPS. The
reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols
CAREFULLY READ THE USER MANUAL BEFORE
OPERATING OR WORKING ON THE UPS.

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0.2 POWERSCALE SYSTEM DESCRIPTION
In environments that demand zero downtime, continuous power protection availability is essential. In
order to respond to today’s dynamic IT and process-related environments that experience daily change
through new server technologies, migration and centralization, resilient and easily adaptable power
protection concepts are required.
POWERSCALE is the foundation for continuous power protection availability of network-critical
infrastructures in enterprise data centers where business continuity has paramount importance and in
process control environment where manufacturing continuity is essential.
POWERSCALE is an advanced double conversion UPS, VFI (Voltage and Frequency Independent)
topology that responds fully to both highest availability and environmentally friendly requirements
compliant with IEC 62040-3 (VFI-SS-111) standards.
The POWERSCALE UPS features innovations that combine to deliver the industry’s best key values like:
enhanced power performance, parallel capability and connectivity’s interaction.
When operating in parallel configuration, each POWERSCALE can take the leadership role avoiding
single points of failure in the parallel chain ensuring the highest level of power availability.
The most demanding IT infrastructures start with low power before achieving its full capacity. It is in this
case essential to be able to recover the missing power requirement without risk for the applied load.
POWERSCALE allows for system upgrades to meet the highest level of availability interruption free and
without a temporary transfer the load to row mains (by-pass).
This Technical Specification provides detailed technical information on the mechanical, electrical and
environmental performance of the POWERSCALE that can support to give answers to tender and end-
user requirements. The POWERSCALE was designed to respond to the most stringent safety, EMC and
other important UPS standards.
POWERSCALE is a stand-alone UPS which can be paralleled for power protection increase and/or for
redundancy purpose. It offers 7 different power ranges: 10-15-20-25-30-40-50kVA in three different
cabinet sizes.
Up to 20 UPS can be paralleled together to achieving any redundant power capacity with common or
separate battery configuration.

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CONTENTS SECTION-1
1.1 SAFETY INSTRUCTIONS...................................................................................................................2
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL...........................................................2
1.1.2 SYMBOLS, CONTROLS, AND INDICATORS ............................................................................2
1.1.3 OPERATOR PRECAUTIONS......................................................................................................3
1.1.4 ENVIRONMENTAL CONSIDERATIONS ....................................................................................4
1.1.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING ............................................4
1.1.6 INQUIRIES...................................................................................................................................4
1.2 SYSTEM DESCRIPTION ....................................................................................................................5
1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-20KVA CABINET A..........................5
1.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B..........................5
1.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 25-50KVA CABINET C..........................6
1.2.4 GENERAL SYSTEM DESCRIPTION..........................................................................................7
1.2.4.1 Feature : Advanced-Booster Technology............................................................................7
1.2.4.2 Feature : Flexible Battery Management (FBM) ...................................................................7
1.2.4.3 Feature : DPA Technology - Decentralized Parallel Architecture.......................................8
1.2.5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE...................................................8
1.2.6 SINGLE/PARALLEL CONFIGURATIONS...................................................................................8
1.3 DELIVERY - TRANSPORT - STORAGE............................................................................................9
1.3.1 INTRODUCTION .........................................................................................................................9
1.3.2 RECEIPT OF THE UPS AND VISUAL INSPECTION.................................................................9
1.3.3 UNPACKING..............................................................................................................................10
1.3.4 NAMEPLATE AND IDENTIFICATION.......................................................................................11
1.3.5 BATTERIES AND STORAGE....................................................................................................12
1.3.5.1 Storage of battery ..............................................................................................................12
1.3.5.2 Storage of UPS..................................................................................................................12
1.4 SITE PLANNING AND POSITIONING .............................................................................................13
1.4.1 PLANNING BEFORE THE INSTALLATION..............................................................................13
1.4.2 POSITIONING OF UPS AND BATTERY CABINET..................................................................13
1.4.2.1 Final Transport...................................................................................................................13
1.4.2.2 Positioning .........................................................................................................................13
1.5 ELECTRICAL INSTALLATION.........................................................................................................15
1.5.1 PREPARATION FOR THE INPUT CABLING ...........................................................................16
1.5.1.1 Mains Supply and Earth connection..................................................................................16
1.5.1.2 Single Input Feed...............................................................................................................17
1.5.1.3 Dual Input Feed .................................................................................................................17
1.5.1.4 Preparation for the Output Cabling....................................................................................19
1.5.1.5 Connection of the Load......................................................................................................19
1.5.2 INSTALLATION CHECKLIST....................................................................................................20

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3
1.1 SAFETY INSTRUCTIONS
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL
WARNING!
THERE IS DANGER OF AN ELECTRICAL IMPACT
NOTE!
READ THE INFORMATION, IN ORDER TO AVOID EQUIPMENT
DAMAGES
1.1.2 SYMBOLS, CONTROLS, AND INDICATORS
PROTECTIVE GROUNDING TERMINAL
A terminal which must be connected to earth ground prior to making any
other connection to the equipment.
A terminal to which or from which a direct current or voltage may be
applied or supplied.
Three-phase alternating current
This symbol indicates the word “phase”.
ON
The principal power switch is in the “ON” position
OFF
The principal power switch is in the “OFF” position.
C
St
CAUTION: REFER TO MANUAL
Refer to the Operator’s Manual for more information
DANGER: RISK OF ELECTRIC SHOCK
There is a risk of electric shock present, and you should observe
associated warnings. The UPS contains high voltages.
Caution
Risk of explosion of battery if replaced by an incorrect type. Dispose of
used batteries according to the instruction.
!