AEMC FlexProbe User manual

FlexProbe®
Flexible AC Current Probe
USER MANUAL
®
INSTRUMENTS
FlexProbe
®
LOW BAT
200A
2000A
OFF

Limited Warranty
The Flexprobe®is warranted to the owner for a period of 2yearsfrom the
date of original purchase against defects in manufacture. This limited
warranty is given by AEMC®Instruments, not by the distributor from
whom it was purchased. This warranty is void if the unit has been
tampered with, abused or if the defect is related to service not performed by
AEMC®Instruments.
For full and detailed warranty coverage, please read the Warranty
Coverage Card, which is attached to the Warranty Registration Card.
Please keep the Warranty Coverage Card with your records.
What AEMC®Instruments Will Do:
If a malfunction occurs within the warranty period, you may return
the instrument to us for repair or replacement free of charge, provided we
have your REGISTRATION CARD on file. AEMC®Instruments will, at its
option, repair or replace the faulty material.
If a registration card is not on file, we will require a dated proof of pur-
chase, as well as your REGISTRATION CARD accompanied by the
defective material.
REGISTER ONLINE AT:
www.aemc.com
Warranty Repairs
What you must do to return an Instrument for Warranty Repair:
First, request a Customer Service Authorization Number (CSA#) by phone or
by fax from our Service Department (see address below), then return the
instrument along with the signed CSA Form. Please write the CSA# on the
outside of the shipping container. Return the instrument, postage or
shipment pre-paid to:
Chauvin Arnoux®, Inc. d.b.a. AEMC®Instruments
15 Faraday Drive • Dover, NH 03820 USA
Tel: [phone] (Ext. 360)
[phone] (Ext. 360)
Fax: [phone] or [phone]
[email protected]
Caution: To protect yourself against in-transit loss, we recommend you
insure your returned material.
NOTE: All customers must obtain a CSA# before returning any
instrument.

Table of Contents
Warning .....................................................................................................2
International Electrical Symbols ................................................................3
Receiving Your Shipment..........................................................................3
Packaging..................................................................................................3
Description ................................................................................................4
Features ....................................................................................................5
Features ....................................................................................................6
Ordering Information .................................................................................6
Accessories ...............................................................................................6
Specifications ............................................................................................7
Instrument Compatibility............................................................................9
Operation...................................................................................................9
Making Measurements with the FlexProbe® ........................................9
Tips for Making Precise Measurements ................................................9
Typical Response Curves....................................................................11
Maintenance............................................................................................13
Warning ...............................................................................................13
Cleaning...............................................................................................13
Battery Replacement ...........................................................................14
Repair and Calibration ............................................................................15
Technical and Sales Assistance .............................................................15

FlexProbe®- Flexible AC Current Probe
- 2 -
Warning
These safety warnings are provided to ensure the safety of
personnel and proper operation of the instrument.
• Read the instruction manual completely and follow all the
safety information before attempting to use or service this
instrument.
• Wear protective clothing and gloves as required.
• Use caution on any circuit: potentially high voltages and
currents may be present and may pose a shock hazard.
• Read the safety specifications section prior to using the
current probe. Never exceed the maximum voltage ratings
given.
• Safety is the responsibility of the operator. The FlexProbe®
must be used only by qualified personnel using applicable
safety precautions.
• ALWAYS de-energize the circuit before wrapping the
FlexProbe®around bare conductors, bus bars, or near live
parts. Do not wrap on live conductors.
• ALWAYS connect the electronic module to the display
device before wrapping the FlexProbe®around the sample
being tested.
• ALWAYS inspect the module, sensor, sensor cable, and
output terminals prior to use. Replace any defective parts
immediately. Use only factory parts.
• NEVER use the FlexProbe®on electrical conductors rated
above 1000V in overvoltage category III.

FlexProbe®- Flexible AC Current Probe
- 3 -
International Electrical Symbols
This symbol signifies that the probes are protected by double or
reinforced insulation. Use only specified replacement parts
when servicing the instrument.
This symbol signifies CAUTION! and requests that the user refer
to the user manual before using the instrument.
Receiving Your Shipment
Upon receiving your shipment, make sure that the contents are
consistent with the packing list. Notify your distributor of any missing
items. If the equipment appears to be damaged, file a claim immediately
with the carrier and notify your distributor at once, giving a detailed
description of any damage.
Packaging
Your FlexProbe®consists of the following items:
• Flexible probe with in-line electronic module
• User manual
• Two 3V lithium batteries (CR2032)
• Product Warranty Registration Card with attached Warranty Card

FlexProbe®- Flexible AC Current Probe
- 4 -
Description
The FlexProbe®is a flexible AC current transformer composed of a
flexible sensor and an electronic module. The flexible sensor permits
measurements on conductors where standard clamp-on probes could
not be used. In particular, it can be installed in tight spaces, around
breaker panels, around cable bundles, around wide or large bus bars, or
even wrapped around irregular shapes. The Shape Memory™ feature
enables the user to “pre-shape” the sensor, somewhat, before inserting it
between or around conductors. This feature facilitates closing, enhances
user safety, and alleviates the drooping effect typically associated with
flexible sensors.
The FlexProbe®is lightweight. It does not use magnetic cores like
standard transformers. The transformation principle is based on an air
core. It presents virtually no load to the system under test, has a low
phase shift and excellent frequency response, and cannot be damaged
by overloads. The sensor assembly is waterproof and insulated for
1000V, Cat. III.
The FlexProbe®has a mV output proportional to the current measured
for direct readings on DMMs, data loggers and oscilloscopes. TRMS
measurements are taken when connected to a TRMS meter. The
FlexProbe®is insensitive to DC currents and only the AC component of
the measured signal is measured.

FlexProbe®- Flexible AC Current Probe
- 5 -
FlexProbe®
Figure 1
1. Flexible Sensor (Ø 0.5”, 12.5mm)
2. FlexProbe®Connector/Latch
3. Common: Black Banana Plug (-)
4. Positive: Red Banana Plug (+)
5. Low Bat Indicator (red LED)
6. Range Selection Switch
7. Electronic Module
8. Lead (6.5 ft, 2m)

FlexProbe®- Flexible AC Current Probe
- 6 -
Features
•Two ranges to measure from: 200Arms and 2000Arms
•TRMS measurements when connected to a TRMS instrument
•No core saturation or damage if overloaded
•1000V, IEC 1010, Cat III (sensor); 600V, IEC 1010, CAT III (module)
•Waterproof sensor
•(2x) 3V lithium battery for typical 720 hr. continuous operation
•Shape Memory™ for pre-shaping of sensor before use
(no
drooping)
•Insensitive to DC, measures only AC component on DC + AC signals
•Excellent linearity
•Lightweight
Ordering Information
FlexProbe®Model 24-2000 .................................................. Cat. #2115.56
Includes a flexible probe with in-line electronic module, user manual, two
3V lithium batteries (CR2032), and a product warranty and registration
card.
Accessories
Banana (Female) / BNC (Male) Adapter.............................. Cat. #2118.46
For connection of FlexProbe®to BNC terminals on scopes and other
displaying instruments.

FlexProbe®- Flexible AC Current Probe
- 7 -
Specifications
ELECTRICAL
Accuracy: 10mV/A: 5 - 180A; ± (1% of Reading + 500mA)
180 - 200A; ± (2% of Reading)
1mV/A: 10 - 1800A; ± (1% of Reading + 500mA)
1800 - 2000A; ± (2% of Reading)
Frequency Range: 30 - 5,000Hz with current derating
Signal Output: 2Vrms max (with fully charged batteries)
Working Voltage: 1000V, IEC 1010, Cat. III
Common Mode Voltage: 600V
Frequency Influence: See Accuracy vs. Frequency curves on page 11
Frequency Limitation:
See current derating curves (note no limitation on 200A Range) pg. 12
Influence of Adjacent Conductor: 0.2% typical, 2% max
Influence of Conductor Position in Sensor: 0.5% typical, 4% max
Influence of Shape of Sensor: Oblong shape: 0.2% typical, 1% max
Common Mode Rejection: 100 dB typical, 80 dB min
Residual Current at 0: ± 200mA
ENVIRONMENTAL SPECIFICATIONS
Case Protection:
Sensor: IP65 per IEC 529
Electronic module: IP40 per IEC 529
Operating Temperature Range: 10°C to +55°C (14°F to 131°F)
Storage Temperature Range: -40°C to +70°C (-40°F to 158°F)
Influence of Temperature:
Sensor: -10°C to 90°C: 0.15% per 10°C typical, 0.5% per 10°C max
Module: -10°C to 55°C: 0.15% per 10°C typical, 0.5% per 10°C max
Influence of Relative Humidity:
10 to 90% RH: 0.2% typical, 0.5% max
Operating Relative Humidity:
10 - 30°C 85 ± 5% RH (without condensation)
40 - 50°C 45 ± 5% RH (without condensation)

FlexProbe®- Flexible AC Current Probe
- 8 -
MECHANICAL SPECIFICATIONS
Module Output:
Two 4mm safety banana jacks
Battery: Two 3V lithium batteries (CR2032)
Battery Life: From 3.2V to 2.8V, 720 hrs typical (continuous use)
Low Battery: Red LED blinks when battery voltage is low
Dimensions (sensor): 24" nominal (± 1")
Dimensions (Electronic Module): 1.95 x 2.7 x 0.8" (50 x 69 x 20mm)
Connection Cable Length: Module to Sensor: 6.5 ft
Module to Banana: 5 ft
Colors: Red sensor with dark gray connector, black module and
connection cable (sensor to module)
Drop Test: Per IEC 68-2-32
Weatherproofing: Module: IP40 (EN 60529) - NEMA 2
Sensor: IP 65 (EN60529) - NEMA 4X
MATERIAL SPECIFICATIONS
Module: UL 94V0, Color black, ABS plastic
Sensor Latch: Material: Lexan 500R, UL94V0
Cable Assembly to Sensor: UL 94V0, 1000V rating
SAFETY SPECIFICATIONS
Electrical:
Double insulation or reinforced insulation between primary or secondary
and outer case per IEC 1010-2-32
• 1000V, Category III, Pollution Degree 2
• 600V Common Mode
• 7.50kV, 50/60Hz, dielectric between sensor and the output
*Reference Conditions: 25°C ± 5°K, 20 to 75% RH, 1 minute warm-up, battery at 3V ± 0.2V, conductor
center, external DC magnetic field < 40 A/m, no external AC magnetic field, no external electrical field,
10 to 100 Hz, sine wave. See accuracy curves for low currents.

FlexProbe®- Flexible AC Current Probe
- 9 -
Instrument Compatibility
The FlexProbe®is compatible with any multimeter, AC voltmeter, or
other voltage measuring instrument with an input impedance greater
than 1MΩ. To achieve the best overall accuracy, use the FlexProbe®
with an AC voltmeter having an accuracy of 0.75% or better.
Operation
Please make sure that you have already read and fully understand the
WARNING section on page 2.
Making Measurements with the FlexProbe®:
•Connect the electronic module to the AC Volt range of your DMM or
measuring instrument. Select the appropriate module output voltage
range. If the current magnitude is unknown, select the lowest mV/A
output setting.
•Wrap the flexible core around the conductor to be tested. If possible,
select the higher mV/A output range to obtain the best resolution. Do
not exceed specified current range for the output.
•Read the displayed value on the DMM and divide it by the range
selected (e.g. if reading = 1.5V with the 10mV/A output range, the
current flowing through the probe is 1500mV ÷ 10 = 150A).
•True RMS measurements are obtained when the FlexProbe®is
connected to a True RMS meter. Note that the DC component is not
measured.
Tips for Making Precise Measurements:
•When using the FlexProbe®with a meter, it is important to select the
range that provides the best resolution. Failure to do this may result in
measurement errors.
•For best results, select the highest FlexProbe®output signal possible
and the most sensitive meter range for this output.
•When a measurement approaching 200A is desired, select the 1mV/A
range to avoid an overload condition.
•Make sure the DMM or measuring instrument can accurately measure
mV AC. Certain inexpensive DMM have poor resolution and accuracy
when measuring low mV AC.

FlexProbe®- Flexible AC Current Probe
- 10 -
• For best accuracy, carefully center the conductor inside the flexible
core, and avoid if possible, the proximity of other conductors which
may create noise and interference, particularly near the latch. (Fig. 2).
• The overall measurement accuracy is the sum of the FlexProbe®
accuracy and the displaying instrument accuracy.
ACV DCV
COM
+
100.0 MV
®
INSTRUMENTS
FlexProbe
®
LOW BAT
200A
2000A
OFF
100 A
For best accuracy center the FlexProbe®
Figure 2

FlexProbe®- Flexible AC Current Probe
- 11 -
Typical Response Curves:
Typical Phase Shift
(50A on 10mV/A Range)
-10
-8
-6
-4
-2
0
10 100 1000 10000
Frequency (Hz)
Degrees
Typical Frequency Response
(500A on 1mV/A Range)
-1
-0.5
0
0.5
10 100 1000 10000
Frequency (Hz)
Error (%)
Typical Frequency Response
(50A on 10mV/A Range)
-1
-0.5
0
0.5
10 100 1000 10000
Frequency (Hz)
Error (%)

FlexProbe®- Flexible AC Current Probe
- 12 -
Typical Response Curves (cont.):
Typical Phase Shift
(500A on 1mV/A Range)
-10
-8
-6
-4
-2
0
10 100 1000 10000
Frequency (Hz)
Degrees
Current Derating Curve
0
500
1000
1500
2000
2500
10 100 1000 10000
Frequency (Hz)
Amps

FlexProbe®- Flexible AC Current Probe
- 13 -
Maintenance
Warning
• For maintenance use only specified replacement parts.
• Avoid electrical shock: do not attempt to perform any servicing unless
you are qualified to do so.
• Do not perform any service while the Flexprobe®is on any circuit.
• Avoid electrical shock and/or damage to the instrument: do not get
water or other foreign agents into the electronic module.
• Also see warning on page 2.
Cleaning
• It is important to keep the probe sensor latch mating surfaces clean
and prevent foreign bodies from hampering the closing. The sensor
may be gently cleaned with a soft cloth, soap and water. Dry
immediately after cleaning. Avoid water penetration into the electronic
module.
• Make sure the sensor, electronic module, and all leads are dry before
any further use.

FlexProbe®- Flexible AC Current Probe
- 14 -
Battery Replacement
•If the low bat. indicator (red LED) blinks, replace the battery.
•If no signal can be measured and the low bat. indicator is not visible,
check the batteries for extremely low levels.
•Remove the FlexProbe®from any circuit before replacing the
battery.
•To replace the battery, open rear case, replace battery and
reassemble. The red LED should not blink when the module is
turned on.
Positive of batter
y
m
ust be facin
g
up
.
Figure 3

- 15 -
Repair and Calibration
To ensure that your instrument meets factory specifications, we recommend
that it be submitted to our factory Service Center at one-year intervals for
recalibration, or as required by other standards or internal procedures.
For instrument repair and calibration:
You must contact our Service Center for a Customer Service Authorization
number (CSA#). This will ensure that when your instrument arrives, it will be
tracked and processed promptly. Please write the CSA# on the outside of
the shipping container. If the instrument is returned for calibration, we need
to know if you want a standard calibration, or a calibration traceable to
N.I.S.T. (includes calibration certificate plus recorded calibration data).
Chauvin Arnoux®, Inc.
d.b.a.
AEMC®Instruments
15 Faraday Drive
Dover, NH 03820 USA
Tel: [phone] (Ext. 360)
(603)
749-6434 (Ext.
360)
Fax: [phone] or [phone]
[email protected]
(Or contact your authorized distributor)
Costs for repair, standard calibration, and calibration traceable to N.I.S.T. are
available.
NOTE: All customers must obtain a CSA# before returning any
instrument.
Technical and Sales Assistance
If you are experiencing any technical problems, or require any assistance
with the proper operation or application of your instrument, please call, mail,
fax or e-mail our technical support hotline:
Chauvin Arnoux®, Inc.
d.b.a. AEMC®Instruments
200 Foxborough Boulevard
Foxborough, MA 02035,
USA
Phone: [phone]
[phone]
Fax: [phone]
[email protected]
www.aemc.com
NOTE: Do not ship Instruments to our Foxborough, MA address.

Chauvin Arnoux®, Inc. d.b.a AEMC®Instruments
15 Faraday Drive • Dover, NH 03820, USA
www.aemc.com
99-MAN 100217 v608/18